CN205808105U - A kind of casting aluminum alloy melting & holding furnace - Google Patents
A kind of casting aluminum alloy melting & holding furnace Download PDFInfo
- Publication number
- CN205808105U CN205808105U CN201620543247.2U CN201620543247U CN205808105U CN 205808105 U CN205808105 U CN 205808105U CN 201620543247 U CN201620543247 U CN 201620543247U CN 205808105 U CN205808105 U CN 205808105U
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- thermal insulation
- furnace body
- heat
- layer
- melting
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Abstract
nullA kind of casting aluminum alloy melting & holding furnace,Including thermal insulation furnace body and heat insulation furnace cover,Melting and heat preservation chamber it is provided with inside described thermal insulation furnace body,Melting and heat preservation top of chamber is covered with heat insulation furnace cover,Thermal insulation furnace body is positioned at the inwall in melting and heat preservation chamber and is provided with inner liner,Electric heater is had by jacket device in side, thermal insulation furnace body bottom,It is equiped with temperature sensor on the inwall of thermal insulation furnace body,Temperature sensor is connected with the controller on thermal insulation furnace body outer wall by wire,The input of described electric heater is connected with controller,Described thermal insulation furnace body is disposed with the zirconium steel jade brick layer of good insulation properties from inside to outside、The resistant to elevated temperatures silicon carbide cast bed of material、Reduce the graphite block layer of the coefficient of expansion、There is corundum composite casting material layer and the heat-insulation layer of protective effect,This utility model simple in construction,Temperature regulation is easy to control,Heat insulation and preservation effect is good,It is favorably improved end product quality,Reduce energy resource consumption,Safe and reliable.
Description
Technical field
This utility model relates to metal-working plant technical field, specifically a kind of casting aluminum alloy melting & holding furnace.
Background technology
It is known that aluminum is indispensable basic material in national economy, along with hi-tech manufacturing and transport service
Application constantly increases, and occupies very important economic status especially.And the qualification rate of alloy product quality is incubated by aluminum liquid deeply
The impact of stove.In terms of the consumption of the energy, aluminum liquid holding furnace also account for the biggest share, and the most effectively low energy consumption ground improves aluminum liquid
Quality seem more and more important.
At present, the surface heated mode of the many employings of aluminum liquid holding furnace, heating is heating wire, siliconit etc., this electricity
Resistance heating is mainly by having radiated, but this mode efficiency of heating surface is relatively low, and effective heat utilization efficiency is relatively low, and energy consumption is of a relatively high.
The high temperature on aluminum liquid surface makes aluminum oxidation simultaneously, and aluminum inhales hydrogen aggravation, increases the oxygen content of aluminum, affects the quality of aluminum liquid;It addition, it is general
Body of heater uses the adobe layer of multilamellar super thick to carry out thermal resistance, heat insulation, and these not only make the entirety of body of heater take up room increase, and
Thermal resistance, effect of heat insulation inconspicuous;Simultaneously in electric smelter work process, cause the staff need to be away from because environment temperature is too high
Body of heater.
Utility model content
The purpose of this utility model is to provide a kind of simple in construction, and temperature regulation is easy to control, and heat insulation and preservation effect is good,
Being favorably improved end product quality, reduce energy resource consumption, safe and reliable casting aluminum alloy melting & holding furnace, to solve the above-mentioned back of the body
The problem proposed in scape technology.
For achieving the above object, the following technical scheme of this utility model offer:
A kind of casting aluminum alloy melting & holding furnace, including thermal insulation furnace body and heat insulation furnace cover, sets inside described thermal insulation furnace body
Having melting and heat preservation chamber, melting and heat preservation top of chamber to be covered with heat insulation furnace cover, thermal insulation furnace body is positioned at the inwall in melting and heat preservation chamber and is provided with
Inner liner, has electric heater in side, thermal insulation furnace body bottom by jacket device, the inwall of thermal insulation furnace body is equiped with temperature
Sensor, temperature sensor is connected with the controller on thermal insulation furnace body outer wall by wire, the input of described electric heater and
Controller connects, and described thermal insulation furnace body is disposed with the zirconium steel jade brick layer of good insulation properties, resistant to elevated temperatures carbonization from inside to outside
The silicon cast bed of material, the minimizing graphite block layer of the coefficient of expansion, the corundum composite casting material layer with protective effect and heat-insulation layer.
As further program of the utility model, described heat-insulation layer is aluminium silicate heat-insulation layer.
As further program of the utility model, described inner liner is composite ceramics inner liner.
As further program of the utility model, described controller is provided with touch display screen, temperature setup control
Module and remote interaction module.
As further program of the utility model, the thickness of described zirconium steel jade brick layer is 10-14 centimetre, silicon carbide cast
The thickness of the bed of material is 18-22 centimetre, and the thickness of graphite block layer is 18-22 centimetre, and the thickness of corundum composite casting material layer is 25-
35 centimetres.
Compared with prior art, the beneficial effects of the utility model are: thermal insulation furnace body is disposed with well from inside to outside
The zirconium steel jade brick layer of insulating properties, the resistant to elevated temperatures silicon carbide cast bed of material, reduce the coefficient of expansion graphite block layer, have protection make
Corundum composite casting material layer and aluminium silicate heat-insulation layer, the furnace shell structure of thermal insulation furnace body makes taking up room of whole body of heater
Reducing, improve heat insulation and preservation effect so that production process is safer efficiently simultaneously, the material that furnace shell uses is all cheap easily
, greatly reduce production cost, reduce energy resource consumption, operate more safe and reliable near body of heater;Arrange on controller
There are touch display screen, temperature setup control module and remote interaction module, touch the good human computer conversation of display screen and can allow data
Showing clear, amendment parameter is comprehensive;Equipment remotely can be monitored by remote interaction module, can help in time to get rid of event
Barrier;The mode of heating of immersion is conducive to stablizing temperature of aluminum liquid, reduces slagging scorification, improves the quality of aluminum liquid.This utility model structure
Simply, temperature regulation is easy to control, and heat insulation and preservation effect is good, is favorably improved end product quality, reduces energy resource consumption, and safety can
Lean on.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of casting aluminum alloy melting & holding furnace.
In figure: 1-melting and heat preservation chamber, 2-heat insulation furnace cover, the 3-silicon carbide cast bed of material, 4-corundum composite casting material layer, 5-protects
Temperature layer, 6-temperature sensor, 7-suspension ring, 8-inner liner, 9-zirconium steel jade brick layer, 10-graphite block layer, 11-controller, 12-is exhausted
Hot jacket, 13-electric heater.
Detailed description of the invention
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of this utility model rather than whole
Embodiment.Based on the embodiment in this utility model, those of ordinary skill in the art are not under making creative work premise
The every other embodiment obtained, broadly falls into the scope of this utility model protection.
Referring to Fig. 1, in this utility model embodiment, a kind of casting aluminum alloy melting & holding furnace, including thermal insulation furnace body
With heat insulation furnace cover 2, being provided with melting and heat preservation chamber 1 inside described thermal insulation furnace body, melting and heat preservation chamber 1 top cover is provided with heat insulation furnace cover 2, protects
Temperature bell 2 crown center is provided with lifting suspension ring 7, and thermal insulation furnace body is positioned at the inwall in melting and heat preservation chamber 1 and is provided with inner liner 8, is protecting
There is electric heater 13 temperature lower portion of furnace body side by jacket 12 device, and the inwall of thermal insulation furnace body is equiped with temperature sensor 6,
Temperature sensor 6 is connected with the controller 11 on thermal insulation furnace body outer wall by wire, the input of described electric heater 13 and control
Device 11 processed connects, and described thermal insulation furnace body is disposed with the zirconium steel jade brick layer 9 of good insulation properties, resistant to elevated temperatures carbonization from inside to outside
The silicon cast bed of material 3, the graphite block layer 10 of the minimizing coefficient of expansion, the corundum composite casting material layer 4 with protective effect and guarantor
Temperature layer 5.
In this utility model embodiment, described heat-insulation layer 5 is aluminium silicate heat-insulation layer.
In this utility model embodiment, described inner liner 8 is composite ceramics inner liner.
In this utility model embodiment, described controller 11 is provided with touch display screen, temperature setup control module and
Remote interaction module.
In this utility model embodiment, the thickness of described zirconium steel jade brick layer 9 is 10-14 centimetre, the silicon carbide cast bed of material 3
Thickness is 18-22 centimetre, and the thickness of graphite block layer 10 is 18-22 centimetre, and the thickness of corundum composite casting material layer 4 is 25-35
Centimetre.
Operation principle of the present utility model is: thermal insulation furnace body is disposed with the zirconium steel jade brick of good insulation properties from inside to outside
Layer 9, the resistant to elevated temperatures silicon carbide cast bed of material 3, reduce the coefficient of expansion graphite block layer 10, have protective effect corundum be combined
The cast bed of material 4 and aluminium silicate heat-insulation layer 5, the furnace shell structure of thermal insulation furnace body makes the reduction that takes up room of whole body of heater, simultaneously
Improve heat insulation and preservation effect so that production process is safer efficiently, the material that furnace shell uses is the most cheap and easy to get, is substantially reduced
Production cost, reduces energy resource consumption, operates more safe and reliable near body of heater;Touch display it is provided with on controller 11
Screen, temperature setup control module and remote interaction module, it is clear that the human computer conversation that touch display screen is good can allow data show, repaiies
Change parameter comprehensive;Equipment remotely can be monitored by remote interaction module, can help in time to fix a breakdown;Immersion
Mode of heating is conducive to stablizing temperature of aluminum liquid, reduces slagging scorification, improves the quality of aluminum liquid.
It is obvious to a person skilled in the art that this utility model is not limited to the details of above-mentioned one exemplary embodiment, and
And in the case of without departing substantially from spirit or essential attributes of the present utility model, it is possible to realize this practicality in other specific forms new
Type.Therefore, no matter from the point of view of which point, all should regard embodiment as exemplary, and be nonrestrictive, this practicality is new
The scope of type is limited by claims rather than described above, it is intended that by the containing of equivalency in claim that fall
All changes in justice and scope are included in this utility model.Should not be considered as any reference in claim limiting
Involved claim.
Although moreover, it will be appreciated that this specification is been described by according to embodiment, but the most each embodiment only wraps
Containing an independent technical scheme, this narrating mode of description is only that for clarity sake those skilled in the art should
Description can also be formed those skilled in the art through appropriately combined as an entirety, the technical scheme in each embodiment
May be appreciated other embodiments.
Claims (5)
1. a casting aluminum alloy melting & holding furnace, including thermal insulation furnace body and heat insulation furnace cover, it is characterised in that described holding furnace
Internal portion is provided with melting and heat preservation chamber, and melting and heat preservation top of chamber is covered with heat insulation furnace cover, and thermal insulation furnace body is positioned at melting and heat preservation chamber
Wall is provided with inner liner, has electric heater in side, thermal insulation furnace body bottom by jacket device, and the inwall of thermal insulation furnace body fills
Being provided with temperature sensor, temperature sensor is connected with the controller on thermal insulation furnace body outer wall by wire, described electric heater
Input is connected with controller, and described thermal insulation furnace body is disposed with the zirconium steel jade brick layer of good insulation properties, resistance to height from inside to outside
The silicon carbide cast bed of material of temperature, reduce the coefficient of expansion graphite block layer, have the corundum composite casting material layer of protective effect with
And heat-insulation layer.
A kind of casting aluminum alloy melting & holding furnace the most according to claim 1, it is characterised in that described heat-insulation layer is silicon
Acid aluminum heat-insulation layer.
A kind of casting aluminum alloy melting & holding furnace the most according to claim 1, it is characterised in that described inner liner is multiple
Close ceramic lining.
A kind of casting aluminum alloy melting & holding furnace the most according to claim 1, it is characterised in that set on described controller
It is equipped with touch display screen, temperature setup control module and remote interaction module.
A kind of casting aluminum alloy melting & holding furnace the most according to claim 1, it is characterised in that described zirconium steel jade brick layer
Thickness be 10-14 centimetre, the thickness of the silicon carbide cast bed of material is 18-22 centimetre, and the thickness of graphite block layer is 18-22 li
Rice, the thickness of corundum composite casting material layer is 25-35 centimetre.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620543247.2U CN205808105U (en) | 2016-06-07 | 2016-06-07 | A kind of casting aluminum alloy melting & holding furnace |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201620543247.2U CN205808105U (en) | 2016-06-07 | 2016-06-07 | A kind of casting aluminum alloy melting & holding furnace |
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CN205808105U true CN205808105U (en) | 2016-12-14 |
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CN201620543247.2U Expired - Fee Related CN205808105U (en) | 2016-06-07 | 2016-06-07 | A kind of casting aluminum alloy melting & holding furnace |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106914609A (en) * | 2017-04-27 | 2017-07-04 | 重庆大学 | A kind of aluminium alloy melt heating heat preserving method |
CN107166957A (en) * | 2017-07-07 | 2017-09-15 | 宁波兴展旺节能科技有限公司 | A kind of electromagnetic induction holding furnace |
CN113465375A (en) * | 2020-03-31 | 2021-10-01 | 帅翼驰(上海)铝合金设备有限公司 | Dig latent formula heat preservation stove |
CN113587642A (en) * | 2021-08-03 | 2021-11-02 | 河南省冶金研究所有限责任公司 | High energy-conserving smelting furnace of security |
CN114042895A (en) * | 2021-11-09 | 2022-02-15 | 润星泰(常州)技术有限公司 | Double-chamber heat preservation furnace for heating aluminum liquid |
-
2016
- 2016-06-07 CN CN201620543247.2U patent/CN205808105U/en not_active Expired - Fee Related
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106914609A (en) * | 2017-04-27 | 2017-07-04 | 重庆大学 | A kind of aluminium alloy melt heating heat preserving method |
CN107166957A (en) * | 2017-07-07 | 2017-09-15 | 宁波兴展旺节能科技有限公司 | A kind of electromagnetic induction holding furnace |
CN113465375A (en) * | 2020-03-31 | 2021-10-01 | 帅翼驰(上海)铝合金设备有限公司 | Dig latent formula heat preservation stove |
CN113587642A (en) * | 2021-08-03 | 2021-11-02 | 河南省冶金研究所有限责任公司 | High energy-conserving smelting furnace of security |
CN113587642B (en) * | 2021-08-03 | 2022-06-17 | 河南省冶金研究所有限责任公司 | High energy-conserving smelting furnace of security |
CN114042895A (en) * | 2021-11-09 | 2022-02-15 | 润星泰(常州)技术有限公司 | Double-chamber heat preservation furnace for heating aluminum liquid |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161214 Termination date: 20190607 |