CN205806787U - A kind of filling slurry pipeline drag device - Google Patents
A kind of filling slurry pipeline drag device Download PDFInfo
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- CN205806787U CN205806787U CN201620750016.9U CN201620750016U CN205806787U CN 205806787 U CN205806787 U CN 205806787U CN 201620750016 U CN201620750016 U CN 201620750016U CN 205806787 U CN205806787 U CN 205806787U
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Abstract
一种充填料浆管道增阻装置,包括增阻仓、阻尼仓、主动叶片、随动叶片、连接轴、轴承和阻尼液,所述增阻仓两侧固定在充填料浆管道上;所述阻尼仓安装在增阻仓上部,并填充有阻尼液;所述连接轴通过轴承固定在增阻仓和阻尼仓上;所述主动叶片和随动叶片安装在连接轴上,且主动叶片位于增阻仓内,随动叶片位于阻尼仓内。该充填料浆管道增阻装置具有结构简单可靠、使用方便、维修更换容易、设备造价低的特点并且能够在一定程度上自动调节管道阻力和流速。
A device for increasing the resistance of a filling slurry pipeline, comprising a resistance increasing chamber, a damping chamber, a driving blade, a follower blade, a connecting shaft, a bearing and a damping liquid, the two sides of the resistance increasing chamber are fixed on the filling slurry pipeline; The damping chamber is installed on the upper part of the resistance chamber and filled with damping fluid; the connecting shaft is fixed on the resistance chamber and the damping chamber through bearings; the active blade and the follower blade are installed on the connecting shaft, and the active blade is located on the In the damping chamber, the follower vane is located in the damping chamber. The filling slurry pipeline resistance increasing device has the characteristics of simple and reliable structure, convenient use, easy maintenance and replacement, low equipment cost and can automatically adjust pipeline resistance and flow velocity to a certain extent.
Description
技术领域technical field
本实用新型涉及矿山充填料浆输送领域,特别是一种膏体输送管道增阻装置。The utility model relates to the field of mine filling slurry transportation, in particular to a resistance increasing device for a paste transportation pipeline.
背景技术Background technique
随着持续资源开采,大部分的矿山开采采用深井开采的方式,深井开采时矿山充填料浆输送管道的高差越来越大,而管道阻力较小,因此过大的高差会造成管道输送压力过大,从而对管道输送系统安全性、管道磨损、运营成本等造成不利影响。普通液体输送管道多采用增设消能孔板的方式来增阻,消能孔板原理为加剧料浆局部紊流实现增阻,而充填料浆多为结构流,因而消能孔板不适用于充填料浆增阻。目前在充填管中应用比较广泛的是通过变径管输送、折返管输送、螺旋管输送等方法来减压,但这些方法一般都需要增设额外的设备及设备基础并需要很大的工作空间,增加制作安装难度和成本。With the continuous exploitation of resources, most of the mines are mined in deep mines. During deep mines, the height difference of the mine filling slurry transportation pipeline is getting larger and larger, while the resistance of the pipeline is small, so the excessive height difference will cause pipeline transportation. Excessive pressure will adversely affect the safety of the pipeline transportation system, pipeline wear, operating costs, etc. Ordinary liquid transportation pipelines usually increase the resistance by adding energy-dissipating orifice plates. The principle of energy-dissipating orifice plates is to aggravate the local turbulent flow of slurry to increase resistance, while filling slurry is mostly structured flow, so energy-dissipating orifice plates are not suitable for Filling slurry increases resistance. At present, it is widely used in filling pipes to decompress through methods such as variable diameter pipe transportation, return pipe transportation, and spiral pipe transportation. However, these methods generally require additional equipment and equipment foundations and require a large working space. Increase the difficulty and cost of making and installing.
发明内容Contents of the invention
本实用新型的目的是克服现有技术的上述不足而提供一种充填料浆管道增阻装置,具有结构简单可靠、使用方便、维修更换容易、设备造价低的特点。The purpose of the utility model is to overcome the above shortcomings of the prior art and provide a filling slurry pipeline resistance increasing device, which has the characteristics of simple and reliable structure, convenient use, easy maintenance and replacement, and low equipment cost.
为了实现上述目的,本发明的技术解决方案为 :所述充填料浆管道增阻装置,包括增阻仓、阻尼仓、主动叶片、随动叶片、连接轴、轴承和阻尼液,所述增阻仓两侧固定在充填料浆管道上;所述阻尼仓安装在增阻仓上部,并填充有阻尼液;所述连接轴通过轴承固定在增阻仓和阻尼仓上;所述主动叶片和随动叶片安装在连接轴上,且主动叶片位于增阻仓内,随动叶片位于阻尼仓内。In order to achieve the above object, the technical solution of the present invention is: the filling slurry pipeline resistance increasing device includes a resistance increasing chamber, a damping chamber, a driving vane, a follower vane, a connecting shaft, a bearing and a damping fluid, and the resistance increasing Both sides of the chamber are fixed on the filling slurry pipeline; the damping chamber is installed on the upper part of the resistance increasing chamber and filled with damping liquid; the connecting shaft is fixed on the resistance increasing chamber and the damping chamber through bearings; The moving blade is installed on the connecting shaft, and the driving blade is located in the resistance increasing chamber, and the follower blade is located in the damping chamber.
进一步,所述连接轴为一体成型的转轴,或者由摩擦式联轴器连接的主动轴和随动轴组成;所述主动轴安装在增阻仓内,所述随动轴安装在阻尼仓内。Further, the connecting shaft is an integrally formed rotating shaft, or is composed of a driving shaft and a follower shaft connected by a friction coupling; the drive shaft is installed in a resistance increasing chamber, and the follower shaft is installed in a damping chamber .
进一步,所述主动叶片采用顺流旋转侧凹面迎水增阻、逆流旋转侧凸面迎水减阻的曲面结构,其数量为4至8片并沿连接轴均匀分布。Further, the active blade adopts a curved surface structure in which the concave surface on the forward rotation side faces the water to increase the resistance, and the convex surface on the counter-flow rotation side meets the water to reduce the resistance. The number of the active blades is 4 to 8 and they are evenly distributed along the connecting axis.
进一步,所述随动叶片包括4至8片沿连接轴均匀分布的直线型叶片。Further, the follower blades include 4 to 8 linear blades evenly distributed along the connecting shaft.
进一步,所述阻尼仓上端和下端分别设置有加注孔、外排孔以及液位观察窗,通过加注孔和外排孔来增加或减少阻尼液,从而使增阻装置的阻尼增大或减小。Further, the upper end and the lower end of the damping chamber are respectively provided with a filling hole, an external drainage hole and a liquid level observation window, and the damping liquid is increased or decreased through the filling hole and the external drainage hole, so that the damping of the resistance increasing device is increased or decreased. decrease.
进一步,所述增阻仓与阻尼仓上下两端分别设置有用于安装轴承的轴承座。Further, the upper and lower ends of the resistance increasing chamber and the damping chamber are respectively provided with bearing seats for installing bearings.
进一步,所述轴承座两侧分别设置用于安装密封圈的密封圈槽。Further, sealing ring grooves for installing sealing rings are respectively provided on both sides of the bearing seat.
本实用新型的有益效果:The beneficial effects of the utility model:
1、本实用新型能够有效增加充填料浆的管道局部阻力,并且流速越快增加的阻力越大,从而能够在一定程度上自动调节管道阻力和流速;并具有结构简单可靠、使用方便、设备造价低的特点;1. The utility model can effectively increase the local resistance of the pipeline filled with slurry, and the faster the flow velocity increases, the greater the resistance, so that the pipeline resistance and flow velocity can be automatically adjusted to a certain extent; and it has simple and reliable structure, convenient use, and low equipment cost low characteristic
2、本实用新型的增阻仓与阻尼仓采用分体式设计,便于对阻尼仓进行拆装维修以及更换不同阻尼的阻尼仓;2. The resistance-increasing chamber and the damping chamber of the utility model adopt a split design, which is convenient for the disassembly and maintenance of the damping chamber and the replacement of damping chambers with different damping;
3、本实用新型的主动轴与随动轴通过摩擦式联轴器相连,摩擦式联轴器具有缓冲、减振以及过载保护的作用,可以明显提高主动轴和随动轴的使用寿命,并且在随动叶片出现故障卡死时可以保证主动叶片能继续旋转;3. The drive shaft and the follower shaft of the utility model are connected through a friction coupling, which has the functions of buffering, vibration reduction and overload protection, and can significantly improve the service life of the drive shaft and the follower shaft, and It can ensure that the active blade can continue to rotate when the follower blade fails and gets stuck;
4、本实用新型的阻尼仓设置有加注孔和外排孔来控制阻尼液的含量,从而实现阻尼仓阻尼大小的调节。4. The damping chamber of the utility model is provided with a filling hole and an external discharge hole to control the content of the damping liquid, thereby realizing the adjustment of the damping size of the damping chamber.
附图说明Description of drawings
图1为实施例1中本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model in embodiment 1;
图2为实施例1中本实用新型的增阻仓的剖面结构示意图;Fig. 2 is the sectional structure schematic diagram of the resistance increasing chamber of the present utility model in embodiment 1;
图3为实施例1中本实用新型的阻尼仓的剖面结构示意图;Fig. 3 is the sectional structure schematic diagram of the damping chamber of the present utility model in embodiment 1;
图4为实施例2中本实用新型的结构示意图;Fig. 4 is the structural representation of the utility model in embodiment 2;
图5为实施例2中本实用新型的增阻仓的剖面结构示意图;Fig. 5 is the sectional structure schematic diagram of the resistance increasing chamber of the present utility model in embodiment 2;
图6为实施例2中本实用新型的阻尼仓的剖面结构示意图。Fig. 6 is a schematic cross-sectional structure diagram of the damping chamber of the present invention in embodiment 2.
图中:1—充填料浆管道,2—增阻仓,3—轴承,4—密封圈,5—连接轴,6—主动叶片,7—外排孔,8—加注孔,9—随动叶片,10—阻尼仓,11—阻尼液,12—主动轴,13—随动轴,14—摩擦式联轴器。In the figure: 1—filling slurry pipeline, 2—resistance increasing chamber, 3—bearing, 4—sealing ring, 5—connecting shaft, 6—driving blade, 7—external discharge hole, 8—filling hole, 9—with Moving vane, 10—damping chamber, 11—damping fluid, 12—driving shaft, 13—following shaft, 14—friction coupling.
具体实施方式detailed description
以下结合附图实施例对本实用新型作进一步详细描述。The utility model is described in further detail below in conjunction with the accompanying drawings.
实施例1Example 1
参照附图1~3:所述充填料浆管道增阻装置,包括增阻仓2、阻尼仓10、主动叶片6、随动叶片9、连接轴5、轴承3、阻尼液11;所述增阻仓2两侧固定在充填料浆管道1上;所述阻尼仓10安装在增阻仓2上部,并填充有阻尼液11;所述连接轴5通过轴承3固定在增阻仓2和阻尼仓10上;所述主动叶片6和随动叶片9安装在连接轴5上,且主动叶片6位于增阻仓2内,随动叶片9位于阻尼仓10内。Referring to accompanying drawings 1 to 3: the filling slurry pipeline resistance increasing device includes a resistance increasing chamber 2, a damping chamber 10, a driving blade 6, a follower blade 9, a connecting shaft 5, a bearing 3, and a damping fluid 11; Both sides of the resistance chamber 2 are fixed on the filling slurry pipeline 1; the damping chamber 10 is installed on the upper part of the resistance chamber 2 and filled with damping fluid 11; the connecting shaft 5 is fixed on the resistance chamber 2 and the damping chamber 2 through the bearing 3 The active vane 6 and the follower vane 9 are installed on the connecting shaft 5 , and the active vane 6 is located in the resistance increasing compartment 2 , and the follower vane 9 is located in the damping compartment 10 .
所述连接轴5为安装在阻尼仓10内的一体成型的转轴,具有结构简单、易于加工的特点。The connecting shaft 5 is an integrally formed rotating shaft installed in the damping chamber 10, and has the characteristics of simple structure and easy processing.
所述主动叶片6,采用顺流旋转侧凹面迎水增阻、逆流旋转侧凸面迎水减阻的曲面结构,其数量为6片并沿连接轴5均匀分布,该结构既能保证主动叶片6在料浆带动下顺畅转动,也能有效增大主动叶片6对料浆动能的吸收。The active blade 6 adopts a curved surface structure in which the concave surface of the downstream rotation side faces the water to increase the resistance, and the convex surface of the counter-flow rotation side faces the water to reduce the resistance. The number of them is 6 and is evenly distributed along the connecting shaft 5. The smooth rotation driven by the slurry can also effectively increase the absorption of the kinetic energy of the slurry by the active blade 6 .
所述随动叶片9包括6片沿连接轴5均匀分布的直线型叶片,可以明显提高增阻装置的阻尼。The follower vane 9 includes 6 linear vanes evenly distributed along the connecting shaft 5, which can significantly improve the damping of the drag increasing device.
所述阻尼仓10上端和下端分别设置有加注孔8、外排孔7以及液位观察窗,通过加注孔8和外排孔7来增加或减少阻尼液11,从而使整个增阻装置的阻尼增大或减小。The upper end and the lower end of the damping chamber 10 are respectively provided with a filling hole 8, an outer discharge hole 7 and a liquid level observation window, and the damping liquid 11 is increased or decreased through the filling hole 8 and the outer discharge hole 7, so that the entire resistance increasing device The damping increases or decreases.
所述增阻仓2与阻尼仓10上下两端分别设置有用于安装轴承3的轴承座,并且在轴承座两侧分别设置有用于安装密封圈4的密封圈槽。The upper and lower ends of the resistance increasing chamber 2 and the damping chamber 10 are respectively provided with bearing seats for installing the bearing 3 , and sealing ring grooves for installing the sealing ring 4 are respectively arranged on both sides of the bearing seats.
实施例2:Example 2:
与实施例1相比,本实施例的充填料浆管道增阻装置存在以下不同:Compared with Example 1, the filling slurry pipeline resistance increasing device of this example has the following differences:
参照附图3~6:所述连接轴5由摩擦式联轴器14连接的主动轴12和随动轴13组成;所述主动轴12安装在增阻仓内,所述随动轴13安装在阻尼仓内,连接轴5的分体式结构便于对阻尼仓10进行拆装维修以及更换不同阻尼的阻尼仓10。Referring to accompanying drawings 3-6: the connecting shaft 5 is composed of a driving shaft 12 and a follower shaft 13 connected by a friction coupling 14; the drive shaft 12 is installed in the resistance increasing chamber, and the follower shaft 13 is In the damping chamber, the split structure of the connecting shaft 5 facilitates the disassembly and maintenance of the damping chamber 10 and the replacement of the damping chamber 10 with different damping.
所述摩擦式联轴器14具有缓冲、减振以及过载保护的作用,可以明显提高主动轴12和随动轴13的使用寿命,并且在随动叶片9出现故障卡死时可以保证主动叶片6能继续旋转。The friction coupling 14 has the functions of buffering, vibration reduction and overload protection, can significantly improve the service life of the driving shaft 12 and the follower shaft 13, and can ensure that the drive vane 6 is stuck when the follower vane 9 breaks down. Can continue to spin.
所述主动叶片6和随动叶片9的叶片数量均设为8片,叶片数量的增加可以明显提高整个装置的增阻能力。The number of blades of the driving blades 6 and the follower blades 9 is set to 8, and the increase of the number of blades can obviously improve the resistance increasing capability of the whole device.
本实用新型充填料浆管道1增阻装置的工作原理及使用方法:料浆从充填料浆管道1左侧流入、右侧流出,进入增阻仓2后推动主动叶片6做逆时针旋转,推动主动叶片6过程中消耗了料浆的能量,从而实现增阻;主动轴12与随动轴13通过摩擦式联轴器14相连接,从而固定在主动轴12上的主动叶片6带动固定在随动轴13上的随动叶片9转动,阻尼仓10内的阻尼液11大大地增加了随动叶片9的运动阻力,从而使推动主动叶片6转动的能耗加大,起到增阻的效果;料浆流速越快,叶片转动越快,阻尼液11的阻力越大。并且可以通过阻尼仓10上的加注孔8和外排孔7来控制阻尼液11的含量,从而实现增阻装置阻尼大小的调节。The working principle and usage method of the utility model filling slurry pipeline 1 resistance increasing device: the slurry flows in from the left side of the filling slurry pipeline 1 and flows out from the right side, and after entering the resistance increasing chamber 2, pushes the active blade 6 to rotate counterclockwise, pushing The active blade 6 consumes the energy of the slurry during the process, thereby achieving increased resistance; the driving shaft 12 and the follower shaft 13 are connected through a friction coupling 14, so that the drive blade 6 fixed on the drive shaft 12 drives and is fixed on the follower shaft. When the follower vane 9 on the moving shaft 13 rotates, the damping liquid 11 in the damping chamber 10 greatly increases the movement resistance of the follower vane 9, thereby increasing the energy consumption for driving the drive vane 6 to rotate, thereby increasing the resistance ; The faster the slurry flow rate, the faster the blades rotate, and the greater the resistance of the damping fluid 11. Moreover, the content of the damping fluid 11 can be controlled through the filling hole 8 and the discharge hole 7 on the damping chamber 10, so as to realize the adjustment of the damping size of the drag increasing device.
上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并加以实施,并不能以此限制本实用新型的保护范围,凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围之内。The above-mentioned embodiments are only to illustrate the technical conception and characteristics of the present utility model. Equivalent changes or modifications made by the spirit of the present utility model shall be covered within the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108730578A (en) * | 2018-05-29 | 2018-11-02 | 北科阀门制造有限公司 | Intelligent power saving permanent flow valve, constant current valve control system and its control method |
CN108869820A (en) * | 2018-05-29 | 2018-11-23 | 北科阀门制造有限公司 | A kind of intelligent power saving permanent flow valve, constant current valve control system and control method |
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2016
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108730578A (en) * | 2018-05-29 | 2018-11-02 | 北科阀门制造有限公司 | Intelligent power saving permanent flow valve, constant current valve control system and its control method |
CN108869820A (en) * | 2018-05-29 | 2018-11-23 | 北科阀门制造有限公司 | A kind of intelligent power saving permanent flow valve, constant current valve control system and control method |
CN108869820B (en) * | 2018-05-29 | 2023-09-22 | 北科阀门制造有限公司 | Intelligent power-saving constant-current valve, constant-current valve control system and control method |
CN108730578B (en) * | 2018-05-29 | 2023-09-22 | 北科阀门制造有限公司 | Intelligent power-saving constant-current valve, constant-current valve control system and control method thereof |
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