CN205806425U - Gear reducer lube oil-mass monitoring system - Google Patents
Gear reducer lube oil-mass monitoring system Download PDFInfo
- Publication number
- CN205806425U CN205806425U CN201620409146.6U CN201620409146U CN205806425U CN 205806425 U CN205806425 U CN 205806425U CN 201620409146 U CN201620409146 U CN 201620409146U CN 205806425 U CN205806425 U CN 205806425U
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- China
- Prior art keywords
- liquid level
- decelerator
- monitoring system
- level sensor
- oil
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Abstract
The utility model discloses a kind of gear reducer lube oil-mass monitoring system, belong to gearing monitoring field, for solving the problem of lubricating oil oil mass monitoring in decelerator, make the lubricating oil in decelerator both will not on the high side also will not be on the low side, and the use time of lubricating oil can be recorded, remind people's more oil change in time；Described gear reducer lube oil-mass monitoring system includes decelerator, the watch window being arranged on decelerator and the monitoring module being arranged on decelerator；Described watch window is provided with graduation mark；Solve the problem of lubricating oil oil mass monitoring in decelerator so that the lubricating oil in decelerator both will not on the high side also will not be on the low side, and use time of lubricating oil can be recorded, remind people's more oil change in time.
Description
Technical field
This utility model belongs to gearing monitoring field, relates to the monitoring of a kind of decelerator, is specifically related to a kind of deceleration
Device lubricating oil oil-mass monitoring system.
Background technology
Decelerator is to play coupling rotating speed and the effect of transmission torque between prime mover and working machine or actuator, is one
Planting relatively accurate machinery, the purpose using it is to reduce rotating speed, increases torque.This results in the internal meeting of decelerator due to friction
Produce higher temperature, cause the internal work ecological deterioration of decelerator, in order to reduce temperature rise, optimize the internal work ring of decelerator
Border, meeting oil addition in decelerator, plays and reduces friction and reduce the effect of temperature.As can be seen here, the lubrication in decelerator
Oil is indispensable.But, lubricating oil can not be too much, and too much lubricating oil can cause oil seepage, even can increase abrasion,
Greasy property can be reduced.
Existing solution is only to increase a watch window, for observing the oil mass within decelerator, but, this
Individual watch window have to artificially be observed, if forgetting to observe or error in observation, may result in adverse consequences.
And in decelerator, lubricating oil uses overlong time to also result in lubricating quality decline, and lubricating oil uses overlong time
After need lubricating oil is replaced, on existing decelerator, not lubricating oil does not uses the record of duration.
Summary of the invention
According to above the deficiencies in the prior art, technical problem to be solved in the utility model is to propose a kind of decelerator profit
Lubricating oil oil-mass monitoring system, by arranging oil-mass monitoring system, solves the problem of lubricating oil oil mass monitoring in decelerator, makes
Lubricating oil in decelerator both will not on the high side also will not be on the low side, and use time of lubricating oil can be recorded, remind people and
Time more oil change.
In order to solve above-mentioned technical problem, the technical solution adopted in the utility model is:
A kind of gear reducer lube oil-mass monitoring system, described gear reducer lube oil-mass monitoring system include decelerator,
The watch window being arranged on decelerator and the monitoring module being arranged on decelerator；Described watch window is provided with graduation mark.
Described graduation mark is provided with maximum and minimum.Described monitoring module includes liquid level sensor, external power source, warning
Module and control module.Described liquid level sensor lubricating oil in perception decelerator, the quantity of described liquid level sensor is
Two, the first liquid level sensor that two liquid level sensors are separately positioned on watch window on maximum graduation mark and being arranged on
The second liquid level sensor on minimum graduation mark on watch window.Described control module, external power source and alarm module are arranged
On the outer wall of decelerator.Described external power source is passed with alarm module, the first liquid level sensor and the second liquid level by wire
Sensor connects, and described first liquid level sensor and the second liquid level sensor are connected with control module, control module and external electrical
Source connects, and control module is also connected with alarm module.Described alarm module includes audio alert unit and photoelectric alarm unit.Institute
State gear reducer lube oil-mass monitoring system and also include enumerator, described enumerator respectively with the second liquid level sensor and controller
Connect.
A kind of method of work of gear reducer lube oil-mass monitoring system, it is characterised in that: described first liquid level sensor
When perceiving the pressure of fluid, the first liquid level sensor transmits the too much signal of lubricating oil and controls to control module, control module
External power source starts and controls alarm module and sends the alarm that lubricating oil is too much, after artificial minimizing lubricating oil, and the first liquid level sensing
Device perception is less than the pressure of fluid, and control module controls the too much all clear of lubricating oil, external power source cuts out；Second liquid level passes
When sensor perceives the pressure of fluid, the second liquid level sensor transmits the very few signal of lubricating oil to control module, control module
Control external power source startup and control alarm module sends the alarm that lubricating oil is very few, after artificial oil addition, the second liquid level
Sensor perceives the pressure of fluid again, and control module controls the very few all clear of lubricating oil, external power source cuts out；Whenever
Second liquid level sensor sends a very few signal of lubricating oil, and enumerator once counts, when rolling counters forward reaches pre-
After determining number of times, enumerator passes to the signal that one lubricating oil of controller needs to change, and controller controls alarm module and sends profit
Lubricating oil needs the alarm changed, and when after artificial more oil change, can manually reset rolling counters forward, and enumerator restarts meter
Number, controller controls alarm module and cancels the alarm that lubricating oil needs to change.
When lubricating oil is few, the audio warning of audio alert unit is sharp-pointed, the alarm lamp optical flare of photoelectric alarm unit frequency
Rate is high；When lubricating oil is many, the audio warning of audio alert unit is more mild, the alarm lamp optical flare frequency of photoelectric alarm unit
Low.
This utility model provides the benefit that: this utility model solves the problem of lubricating oil oil mass monitoring in decelerator,
Make the lubricating oil in decelerator both will not on the high side also will not be on the low side, and use time of lubricating oil can be recorded, remind people
More oil change in time.
Accompanying drawing explanation
Below the content expressed by this specification accompanying drawing and the labelling in figure are briefly described:
Fig. 1 is the schematic diagram of detailed description of the invention gear reducer lube oil-mass monitoring system of the present utility model.
Fig. 2 is the circuit diagram of detailed description of the invention gear reducer lube oil-mass monitoring system of the present utility model.
In figure 1, decelerator, 2, watch window, 3, liquid level sensor.
Detailed description of the invention
Below against accompanying drawing, by the description to embodiment, the most involved each of detailed description of the invention of the present utility model
Mutual alignment between the shape of component, structure, each several part and annexation, the effect of each several part and operation principle, manufacture work
Skill and operate with method etc., is described in further detail, to help those skilled in the art to invention of the present utility model
Design, technical scheme have more complete, accurate and deep understanding.
A kind of gear reducer lube oil-mass monitoring system, described gear reducer lube oil-mass monitoring system include decelerator 1,
The watch window 2 being arranged on decelerator 1 and the monitoring module being arranged on decelerator 1.Described monitoring module includes that liquid level passes
Sensor 3, external power source, alarm module and control module.
For convenience of observe oil mass in decelerator 1 number, quantify the lubricating oil in decelerator 1, described watch window 2 set
Graduation mark, described graduation mark is had to be provided with maximum and minimum, lubrication in described maximum decelerator 1 the most corresponding with minimum
Most quantity of oil and minimum number.
The quantity of described liquid level sensor 3 is two, and two liquid level sensors 3 are separately positioned on watch window 2 maximum
On the graduation mark of value and minimum.Wherein, the liquid level sensor 3 being arranged on watch window 2 on maximum graduation mark is first
Liquid level sensor, the liquid level sensor 3 being arranged on watch window 2 on minimum graduation mark is the second liquid level sensor.
The described liquid level sensor 3 lubricating oil in perception decelerator 1.Control module, external power source and alarm module
Being arranged on the outer wall of decelerator 1, described external power source is by wire and alarm module, the first liquid level sensor and the second liquid
Face sensor connects, and described first liquid level sensor and the second liquid level sensor connect and be also connected with control module, control mould
Block is connected with external power source and controls startup and the closedown of external power source, and control module is also connected with alarm module, alarm module
Control the type of alarm of alarm module.
Described liquid level sensor 3 by the pressure perception fluid of fluid whether with self-contact, when the first liquid level sensor
When perceiving the pressure of fluid, illustrating that lubricating oil is too much, the first liquid level sensor transmits the too much signal of lubricating oil to controlling mould
Block, control module controls external power source startup and control alarm module sends the alarm that lubricating oil is too much, manually reduces lubricating oil
After, the first liquid level sensor perception is less than the pressure of fluid, and control module controls the too much all clear of lubricating oil, external power source
Close；When the second liquid level sensor perceives the pressure of fluid, illustrate that lubricating oil lacks, the second liquid level sensor transmission lubrication
Oily very few signal is to control module, and it is very few that control module control external power source startup and control alarm module send lubricating oil
Alarm, after artificial oil addition, the second liquid level sensor perceives the pressure of fluid again, and control module controls lubricating oil mistake
Few all clear, external power source are closed.
Owing in the working environment of decelerator 1, noise is relatively big, in order to accurately transmit alarm signal, described alarm module includes
Audio alert unit and photoelectric alarm unit.
Owing to, when lubricating oil is few in decelerator 1, internal friction and temperature can be caused quickly to raise, decelerator 1 internal work
Environment acute exacerbation, needs to solve the problem that lubricating oil lacks as early as possible, during so lubricating oil is few, and the alarm song of audio alert unit
Sound is sharp-pointed, the alarm lamp optical flare frequency of photoelectric alarm unit is high.When lubricating oil is many, the audio warning of audio alert unit is more
Gently, the alarm lamp optical flare frequency of photoelectric alarm unit is low.
In decelerator, lubricating oil uses overlong time to also result in lubricating quality decline, and lubricating oil needs after using overlong time
Will be replaced lubricating oil, described gear reducer lube oil-mass monitoring system also includes enumerator, described enumerator respectively with
Second liquid level sensor and controller connect, whenever the second liquid level sensor sends a very few signal of lubricating oil, enumerator
Once counting, after rolling counters forward reaches pre-determined number, enumerator passes to one lubricating oil of controller to be needed to change
Signal, controller controls alarm module and sends the alarm that lubricating oil needs to change, when after artificial more oil change, can be the most clear
To-zero counter counts, and enumerator restarts counting.Controller controls alarm module and cancels the alarm that lubricating oil needs to change.
Above in conjunction with accompanying drawing, this utility model is exemplarily described, it is clear that this utility model implements and is not subject to
The restriction of aforesaid way, as long as have employed changing of the various unsubstantialities that method of the present utility model is conceived and technical scheme is carried out
Enter, or the most improved design of the present utility model and technical scheme are directly applied to other occasion, all at this utility model
Protection domain within.Protection domain of the present utility model should be as the criterion with the protection domain that claims are limited.
Claims (8)
1. a gear reducer lube oil-mass monitoring system, it is characterised in that: described gear reducer lube oil-mass monitoring system bag
The watch window (2) include decelerator (1), being arranged on decelerator (1) and the monitoring module being arranged on decelerator (1)；Described
Watch window is provided with graduation mark.
Gear reducer lube oil-mass monitoring system the most according to claim 1, it is characterised in that: described graduation mark is provided with maximum
Value and minimum.
Gear reducer lube oil-mass monitoring system the most according to claim 1, it is characterised in that: described monitoring module includes liquid
Face sensor (3), external power source, alarm module and control module.
Gear reducer lube oil-mass monitoring system the most according to claim 3, it is characterised in that: described liquid level sensor (3)
Lubricating oil in perception decelerator (1), the quantity of described liquid level sensor (3) is two, two liquid level sensors (3) point
The first liquid level sensor not being arranged on watch window on maximum graduation mark and be arranged on minimum scale on watch window
The second liquid level sensor on line.
Gear reducer lube oil-mass monitoring system the most according to claim 4, it is characterised in that: described control module, outside
Power supply and alarm module are arranged on the outer wall of decelerator (1).
Gear reducer lube oil-mass monitoring system the most according to claim 4, it is characterised in that: described external power source is by leading
Line is connected with alarm module, the first liquid level sensor and the second liquid level sensor, described first liquid level sensor and second
Liquid level sensor is connected with control module, and control module is connected with external power source, and control module is also connected with alarm module.
Gear reducer lube oil-mass monitoring system the most according to claim 3, it is characterised in that: described alarm module includes language
Sound alarm unit and photoelectric alarm unit.
8. according to gear reducer lube oil-mass monitoring system described in claim 1-7 any one, it is characterised in that: described deceleration
Device lubricating oil oil-mass monitoring system also includes that enumerator, described enumerator are connected with the second liquid level sensor and controller respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620409146.6U CN205806425U (en) | 2016-05-07 | 2016-05-07 | Gear reducer lube oil-mass monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620409146.6U CN205806425U (en) | 2016-05-07 | 2016-05-07 | Gear reducer lube oil-mass monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205806425U true CN205806425U (en) | 2016-12-14 |
Family
ID=58143834
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620409146.6U Expired - Fee Related CN205806425U (en) | 2016-05-07 | 2016-05-07 | Gear reducer lube oil-mass monitoring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205806425U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105805286A (en) * | 2016-05-07 | 2016-07-27 | 安徽盛运重工机械有限责任公司 | System for monitoring quantity of lubricating oil in speed reducer and working method of system |
-
2016
- 2016-05-07 CN CN201620409146.6U patent/CN205806425U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105805286A (en) * | 2016-05-07 | 2016-07-27 | 安徽盛运重工机械有限责任公司 | System for monitoring quantity of lubricating oil in speed reducer and working method of system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161214 Termination date: 20200507 |