CN205798329U - Chain four sides die high speed oil pressure head riveter - Google Patents
Chain four sides die high speed oil pressure head riveter Download PDFInfo
- Publication number
- CN205798329U CN205798329U CN201620608730.4U CN201620608730U CN205798329U CN 205798329 U CN205798329 U CN 205798329U CN 201620608730 U CN201620608730 U CN 201620608730U CN 205798329 U CN205798329 U CN 205798329U
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- die
- chain
- snap set
- sides
- oil cylinder
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Abstract
This utility model provides a kind of chain four sides die high speed oil pressure head riveter, including PLC control system, workbench, setting die base on the table, from front to back with the external mould of die base engagement, two vertical snap sets and two horizontal snap sets, external mould, vertical snap set and horizontal snap set realize die by oil cylinder respectively, fluting in the middle of die base, and the chain clamping plate adjusting chain linearity are set, chain is connected with the reductor of servo motor by drive sprocket, it is achieved chain is to the feeding of next station；Instead of tradition general motor by servo-drive to add cam and add pay-off or traditional motor adds batch equipment, make chain more accurate positioning, reduce manufacturing cost simultaneously.
Description
Technical field
This utility model relates to chain head riveter, particularly to chain four sides die high speed oil pressure head riveter.
Background technology
Domestic chain industry main flow four sides head riveter mainly includes purely mechanic cam-type head riveter and cam hydraulic type die
Two kinds of types of machine, their defect is as follows:
Purely mechanic cam chain head riveter defect: mechanical vibration are big, poor stability, transmission accessory abrasion is very fast；Maintenance, dimension
Protect frequency higher, during debugging maintenance cost；Die face smoothness is the most beautiful, riveting appear more difficult be transferred to the most symmetrical；Realize jumping riveting not
Convenient.
Cam oil-pressure chain rivet head machine defect: mechanical vibration are big, poor stability, transmission accessory abrasion is very fast, keeps in repair, safeguards
Frequency is higher；Debugging maintenance cost time, riveting appear more difficult be transferred to the most symmetrical, examination of resetting again after having debugged a period of time；Speed carries
Do not come up.
Utility model content
In order to solve in existing head riveter technology poor stability and series of problems, this practicality such as speed is slow and quality is unstable
Novel provide a kind of chain four sides die high speed oil pressure head riveter, including PLC control system, workbench, be arranged on workbench
On die base, from front to back with the external mould of die base engagement, two vertical snap sets and two horizontal snap sets, outward
Connect mould, vertical snap set and horizontal snap set and realize fluting in the middle of die, die base by oil cylinder respectively, and adjustment folder is set
Holding the chain clamping plate of chain linearity, chain is connected with the reductor of servo motor by drive sprocket, it is achieved chain is to next
The feeding of station；Instead of tradition general motor by servo-drive to add cam and add pay-off or traditional motor adds interval dress
Put, make chain more accurate positioning, reduce manufacturing cost simultaneously.
Preferably: chain clamping plate use and thicken chute-type clamping plate, make chain clamping linearity in clamping plate runway more
Good, degree of tightness is more appropriate, effectively prevent small dimension chain clamping plate because deforming after the thinnest heat treatment, it is ensured that clamping plate clamping chain
Linearity；Only need to see the degree of tightness debugging of clamping chain during tune machine, under crawl oil hydraulic cylinder, the riveting of pad axle is to qualified size locking folder
Plate screw and oil hydraulic cylinder up-down adjustment screw, substantially increase the first speed debugging board.
Preferably: external mould include external mould and under external mould, upper external mould is by fixing seat and external mould oil cylinder
Fixing connect, under external mould be connected with die bed die by fixing seat up-down adjustment device, fixing seat up-down adjustment device is wedge
Shape block structure, it is achieved under the regulation up and down of external mould, after upper and lower external mould uses certain time, by external mould working surface
Slightly make reconditioning and get final product repetitious use, reduce use cost long-term effectively.
Preferably: vertical snap set includes vertical snap set and lower vertical snap set, upper vertical snap set is by solid
Reservation is fixing with vertical oil cylinder to be connected, and lower vertical snap set is connected by fixing seat up-down adjustment device and die bed die are fixing,
The most vertical die model fixing seat up-down adjustment device is wedge structure, it is achieved the regulation up and down of lower vertical snap set, on
After the most vertical snap set uses certain time, snap set working surface is slightly made reconditioning and gets final product repetitious use, have for a long time
Reduce to effect the use cost of wolfram steel snap set.
Preferably: laterally snap set includes horizontal snap set and lower horizontal snap set, upper horizontal snap set is by oil
Cylinder head fixes that seat and horizontal oil cylinder are fixing to be connected, and lower horizontal snap set is fixed with die bed die by fixing seat up-down adjustment device
Connecting, fixing seat up-down adjustment device is wedge structure, it is achieved regulation front and back, the up and down laterally riveting up and down of lower vertical snap set
After head mould uses certain time, snap set working surface is slightly made reconditioning and gets final product repetitious use, reduce long-term effectively
The use cost of wolfram steel snap set.
Preferably: external mould, lower vertical snap set and the overall die of lower horizontal snap set are set down bottom workbench
Bottom mould postioning pin, once debugging is good and bed die part entirety location, has evaded the shifting of bottom die after board running certain time
Position.
Preferably: external mould front end arranges the preset adjusting means of resistance adjusting chain degree of tautness, resistance on the table
Power presetter device and servo motor (joining reductor) ensure that chain is from entering between head riveter and servo motor rotary shaft sprocket wheel
All the time tighten for one section, it is ensured that the horizontal die of chain precise positioning each time.
Preferably: PLC control system controls servo motor work and presses a liter close fit action under oil hydraulic cylinder, it is ensured that
Each accessory service efficiency is the highest more reasonable, and design board operating speed can more optimize more intelligent.
Technique effect of the present utility model is:
Two bearing pins of every oil hydraulic cylinder riveting once, have significantly improved the efficiency of head riveter, and peak efficiency is up to per minute 240
Secondary (being limited to the highest adhesive number of times per minute of current domestic oil pressure electromagnetic valve is 120 times), this results in huge economic benefit,
Separate unit head riveter can supply the bearing pin four sides die of two (containing) above chain assembly machines completely and press external；Preferably maintain chain
Stability during die, it is therefore prevented that because of snap chain built on the sand, produces the risk of bearing pin bulk deformation, substantially increases chain riveting
The quality of head.
Quality-improving when global design theory breaks through the most dexterously and solves roller chain four sides die carries with speed
High；Board debugging is more convenient, and board fault is less, makes roller chain four sides head riveter be promoted to a brand-new step.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Wherein:
1 oil cylinder set screw；The 2 preset adjusting meanss of resistance；Acromere mould die model fixing seat on 3；External mould on 4；Outside 5 times
Connect mould；6 alignment pins；7 times die model fixing seat up-down adjustment devices；Vertical snap set on 8；Cushion block is arranged before and after 9 times snap sets；
10 times vertical snap sets；11 chain clamping plate；12 vertical oil cylinder heads fix seat；13 oil cylinder heads fix seat left and right adjusting slide block；On 14
Laterally snap set；15 times horizontal snap sets；16 horizontal oil cylinder heads fix seat；17 oil cylinder heads fix adjusting slider before and after seat；18 times
Die model fixing seat up-down adjustment device；19 servo motors；20 reductors；21 drive sprockets；22 servo pulse check and correction sensings are opened
Close.
Detailed description of the invention
Chain four sides die high speed oil pressure head riveter, including PLC control system, workbench, setting riveting on the table
Head base, from front to back with die base engagement external mould, two vertical snap sets and two horizontal snap sets, external
Mould, vertical snap set and horizontal snap set realize pressure acromere and die by oil cylinder respectively, and chain is by drive sprocket 21 and watches
The reductor 20 taking motor 19 connects, it is achieved chain is to the feeding of next station.
External mould include external mould 4 and under external mould 5, upper external mould is fixing even by fixing seat 3 and external mould oil cylinder
Connect, under external mould 5 is connected by fixing seat up-down adjustment device 7 and workbench are fixing, fixing seat up-down adjustment device is wedge shape
Block structure, it is achieved under the regulation up and down of external mould.
Vertical snap set includes vertical snap set 8 and lower vertical snap set 10, upper vertical snap set 8 by fixing seat with
Vertical oil cylinder is fixing to be connected, and lower vertical snap set 10 is fixing even by lower die model fixing seat up-down adjustment device 7 and workbench
Connect, adjust cushion block 9 before and after lower snap set is set between lower vertical snap set and fixing seat up-down adjustment device, fixing seat is lowered
Regulating device is wedge structure, it is achieved the regulation front and back up and down of lower vertical snap set.
Laterally snap set includes horizontal snap set 14 and lower horizontal snap set 15, and upper horizontal snap set 14 is by oil cylinder head
Fixing seat 16 is fixing with horizontal oil cylinder to be connected, and lower horizontal snap set 15 is by lower die model fixing seat up-down adjustment device 18 and work
Station is fixing to be connected, and fixing seat up-down adjustment device is wedge structure, and before and after wedge, both sides are respectively arranged with compression spring
Device before and after regulation is coordinated, it is achieved the most all around regulating of lower vertical snap set with push rod.
External mould oil cylinder, vertical snap set oil cylinder and horizontal snap set oil cylinder top are respectively provided with oil cylinder set screw 1, are used for
The up-down adjustment of oil pressure cylinder shaft.
External mould, lower vertical snap set and lower horizontal snap set die bottom mould postioning pin 6 are set down bottom workbench.
External mould front end arranges the preset adjusting means of resistance 2 adjusting chain degree of tautness on the table.
PLC control system coordinate servo pulse check and correction inductive switch control servo motor work with oil hydraulic cylinder under press liter close
Cut interoperation.
Chain clamping plate use and thicken chute-type clamping plate.
Claims (8)
1. chain four sides die high speed oil pressure head riveter, it is characterised in that: include PLC control system, workbench, be arranged on work
Die base on platform, from front to back with the external mould of die base engagement, two vertical snap sets and two horizontal snap sets,
External mould, vertical snap set and horizontal snap set realize fluting in the middle of die, die base by oil cylinder respectively, and arrange adjustment
The chain clamping plate of chain clamping linearity, chain is connected with the reductor of servo motor by drive sprocket, it is achieved chain is downward
The feeding of one station.
2. chain four sides as claimed in claim 1 die high speed oil pressure head riveter, it is characterised in that: external mould includes external
Mould and under external mould, upper external mould is connected by fixing seat and external mould oil cylinder are fixing, under external mould by downward on fixing seat
Regulating device is connected with die bed die, and fixing seat up-down adjustment device is wedge structure, it is achieved under the tune up and down of external mould
Joint.
3. chain four sides as claimed in claim 2 die high speed oil pressure head riveter, it is characterised in that: vertical snap set includes
Vertical snap set and lower vertical snap set, upper vertical snap set is connected by fixing seat and vertical oil cylinder are fixing, lower vertical die
Mould is connected with die bed die by fixing seat up-down adjustment device；Oil cylinder head is fixed seat symmetry both sides and is arranged adjustment chute, passes through
It is fixed on the oil cylinder head on oil cylinder fixed plate both sides to fix seat regulation slide bar and achieve the left and right adjusting of vertical snap set, simultaneously solid
Surely go up vertical die die holder and open elongated hole, it is achieved that regulate before and after upper vertical snap set；Lower die model fixing seat up-down adjustment fills
It is set to wedge structure and front and back adjusts cushion block, it is achieved the regulation up and down and front and back of lower vertical snap set.
4. chain four sides as claimed in claim 3 die high speed oil pressure head riveter, it is characterised in that: laterally snap set includes
Laterally snap set and lower horizontal snap set, upper horizontal snap set fixes seat by oil cylinder head and fixes with horizontal oil cylinder and be connected, lower horizontal stroke
It is connected with die bed die by fixing seat up-down adjustment device to snap set；Oil cylinder head is fixed seat symmetry both sides and is arranged adjustment cunning
Groove, fixes seat regulation slide bar and achieves by being fixed on the oil cylinder head on oil cylinder fixed plate both sides and adjust before and after upper horizontal snap set
Joint, fixing horizontal die die holder opens elongated hole simultaneously, it is achieved that the left and right adjusting of upper vertical snap set；On lower die model fixing seat
Lower adjusting means is wedge structure and front and back adjusts cushion block, it is achieved the tune up and down and front and back of lower vertical snap set
Joint.
5. chain four sides as claimed in claim 4 die high speed oil pressure head riveter, it is characterised in that: arrange down bottom workbench
The fixing die bottom mould postioning pin of external mould, lower vertical snap set and lower horizontal snap set.
6. the chain four sides die high speed oil pressure head riveter as described in claim 1-5 is arbitrary, it is characterised in that: external mould front end
The preset adjusting means of resistance adjusting chain degree of tautness is set on the table.
7. the chain four sides die high speed oil pressure head riveter as described in claim 1-5 is arbitrary, it is characterised in that: PLC controls system
System controls to press under servo motor work and oil hydraulic cylinder the action of liter close fit.
8. the chain four sides die high speed oil pressure head riveter as described in claim 1-5 is arbitrary, it is characterised in that: chain clamping plate are adopted
With thickening chute-type clamping plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620608730.4U CN205798329U (en) | 2016-06-21 | 2016-06-21 | Chain four sides die high speed oil pressure head riveter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620608730.4U CN205798329U (en) | 2016-06-21 | 2016-06-21 | Chain four sides die high speed oil pressure head riveter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205798329U true CN205798329U (en) | 2016-12-14 |
Family
ID=57505251
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620608730.4U Active CN205798329U (en) | 2016-06-21 | 2016-06-21 | Chain four sides die high speed oil pressure head riveter |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205798329U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105935741A (en) * | 2016-06-21 | 2016-09-14 | 青岛征和工业股份有限公司 | High-speed oil pressure head riveting machine for chain four-surface head riveting |
| CN112275838A (en) * | 2020-10-30 | 2021-01-29 | 长沙新气象自动化技术有限公司 | Excavator track repairing machine |
-
2016
- 2016-06-21 CN CN201620608730.4U patent/CN205798329U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105935741A (en) * | 2016-06-21 | 2016-09-14 | 青岛征和工业股份有限公司 | High-speed oil pressure head riveting machine for chain four-surface head riveting |
| CN105935741B (en) * | 2016-06-21 | 2019-06-21 | 青岛征和工业股份有限公司 | Chain four sides riveter high speed oil pressure head riveter |
| CN112275838A (en) * | 2020-10-30 | 2021-01-29 | 长沙新气象自动化技术有限公司 | Excavator track repairing machine |
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|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |