CN205785695U - A kind of water being applicable to aluminium alloy castings does not has leakage testing device - Google Patents
A kind of water being applicable to aluminium alloy castings does not has leakage testing device Download PDFInfo
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- CN205785695U CN205785695U CN201620496643.4U CN201620496643U CN205785695U CN 205785695 U CN205785695 U CN 205785695U CN 201620496643 U CN201620496643 U CN 201620496643U CN 205785695 U CN205785695 U CN 205785695U
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- connecting rod
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- aluminium alloy
- water
- testing device
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Abstract
This utility model provides a kind of water being applicable to aluminium alloy castings not have leakage testing device, including the base plate for placing product, support column is installed on base plate, the top of support column is provided with fixed plate, oil cylinder is installed in fixed plate, oil cylinder is provided with vertical piston rod, the bottom of piston rod is provided with pressing plate, oil cylinder is moved up and down by piston rod band dynamic pressure plate, connecting rod is installed on pressing plate, the lower end of connecting rod is provided with the resin plug for blocking holes of products position, base plate is equipped with for blocking the resin skin bottom product.This utility model is applicable to all kinds of aluminium alloy castingses such as machine oil condenser shell, it is achieved the closure completely to holes of products position, does not haves the phenomenon of local gas leakage, and plug can produce deformation, product will not be caused damage, easy to operate, practical.
Description
Technical field
This utility model belongs to device for detecting sealability field, particularly relates to a kind of water being applicable to aluminium alloy castings and does not has leak test to fill
Put.
Background technology
Aluminum alloy spare part is more and more extensive in the utilization of all trades and professions, have lightweight, intensity is high, be easy to manufacture and processing,
Recycle and reuse rate is high, pollute the advantages such as little, but product exists the most detectable defect of naked eyes in the fabrication process.
As a example by machine oil condenser, this product can speed up lubricating oil heat radiation, within making oil temperature be maintained at normal range of operation.
On powerful reinforcing stimulus, owing to thermic load is big, it is necessary to assembly machine oil condenser, promote heat radiation.During engine operation,
Thinning owing to engine oil viscosity temperature raises, reduce lubricating ability.Machine oil condenser can be divided into wind according to the difference of cooling medium
Cold type and water-cooled two kinds, water-cooled machine oil condenser by and cooling water between heat exchange realize high temperature oil is cooled down,
It is separated into viscosity fatty material, the circulation canal in blocking water tank water route to prevent machine oil in the course of the work from entering water route, causes
Engine high-temperature is therefore, the highest to the sealing requirements of machine oil condenser, it is desirable to product can not leak gas at a certain pressure.
When using existing leak test fixture to carry out air-leakage test, during leak test, leak test fixture after a period of time has passed, fixture
, particularly there is local gas leakage, and leak rate is high in some areas of plugging hole in extremely unstable.
The screwed hole of product is blocked by screw plug when assembling, and closure position and neighbouring product thickness thereof are relatively big, lack
Falling into the most, in order to improve the quality of product, reduce leak rate, these positions should not exist under the air pressure required lets out
The phenomenon of leakage.
Utility model content
The shortcoming of prior art in view of the above, the purpose of this utility model is to provide a kind of water being applicable to aluminium alloy castings
Ning leakage testing device, for solving, leakage testing device in prior art is unstable, poor to the plugging effect of product, closure position occurs
The locally problem such as gas leakage.
For achieving the above object and other relevant purposes, this utility model provides a kind of water being applicable to aluminium alloy castings not have leak test to fill
Putting, including the base plate for placing product, described base plate is provided with support column, the top of described support column is provided with fixed plate,
Being provided with oil cylinder in described fixed plate, described oil cylinder is provided with vertical piston rod, and the bottom of described piston rod is provided with pressing plate,
Described oil cylinder drives described pressing plate to move up and down by piston rod, and described pressing plate is provided with connecting rod, the lower end of described connecting rod
Resin plug for blocking holes of products position is installed, described base plate is equipped with for blocking the resin skin bottom product.
Further, the top of described connecting rod is equipped with spring, and described connecting rod is provided with for limiting the lower end of spring
First chuck of position, the upper end of described spring is resisted against the lower surface of pressing plate.
Further, the top of described connecting rod is arranged on the upper surface of pressing plate by one start screw and nut.
Further, the lower end of described connecting rod is provided with the mounting head for installing resin plug, described resin plug be provided with
The mounting groove of described mounting head interference fit, described resin plug is arranged on the lower end of connecting rod by mounting groove, mounting head.
Further, the bottom of described connecting rod is provided with for the upper surface of resin plug is carried out the second spacing chuck.
Further, described pressing plate being provided with vertical guide post, the top of described guide post is located in the spacing hole of fixed plate
On.
Further, described resin plug and position, the hole interference fit of product, the lower limb of described resin plug exceeds holes of products position
Top edge 2-5mm.
Further, described base plate is provided with the passage for ventilating the chamber of product.
Further, the hardness of described connecting rod is 38≤HRC≤42.
Further, the material of described resin plug is polyurethane.
As it has been described above, the water being applicable to aluminium alloy castings of the present utility model does not has leakage testing device, have the advantages that this reality
Not having leak test to detect with the novel water being primarily adapted for use in aluminium alloy class foundry goods, connecting rod top wears spring, and resin plug is installed in bottom,
Resin plug blocks holes of products position by interference fit, and plugging effect significantly improves, and long-time use does not haves local gas leakage yet
Etc. phenomenon, hence it is evident that improve work efficiency, increase the service life.
Accompanying drawing explanation
Fig. 1 is the structural representation of this utility model embodiment.
Fig. 2 is the structural representation of connecting rod in Fig. 1.
Fig. 3 is the structural representation of resin plug in Fig. 1.
Piece mark explanation
1 oil cylinder
101 piston rods
2 fixed plates
3 support columns
4 guide posts
5 pressing plates
6 springs
7 connecting rods
71 first chuck
72 second chuck
73 mounting heads
8 resin plugs
81 mounting grooves
9 base plates
10 bracers
11 products
12 passages
Detailed description of the invention
By particular specific embodiment, embodiment of the present utility model being described below, those skilled in the art can be by this specification
Disclosed content understands other advantages of the present utility model and effect easily.
As shown in Figure 1-Figure 3, a kind of water being applicable to aluminium alloy castings does not has leakage testing device, including the base plate for placing product 11
9, base plate 9 is provided with support column 3, the top of support column 3 is provided with fixed plate 2, and fixed plate 2 is provided with oil cylinder 1,
Oil cylinder 1 is provided with vertical piston rod 101, and the bottom of piston rod 101 is provided with pressing plate 5, and oil cylinder 1 is carried by piston rod 101
Dynamic pressure plate 5 moves up and down, and pressing plate 5 is provided with connecting rod 7, and the lower end of connecting rod 7 is provided with for blocking product eleven-punch
Resin plug 8, base plate 9 is equipped with for blocking the resin skin bottom product 11, the area of resin skin be more than product 11
Base area so that the bottom surface of product 11 is blocked completely, and resin micromicro is to be fixed on base plate by the mode such as adhesion, nail catcher
The upper surface of 9, prevents it to be subjected to displacement, affects plugging effect.The bottom of product 11 is pressed on resin under the effect of oil cylinder 1
Pi Shang, resin skin produces certain deformation, it is achieved the bottom gapless closure to product 11.Resin plug 8 can produce deformation,
When closure, product 11 will not be caused damage.Depression bar can also be set on pressing plate 5, be pressed on the upper surface of product 11, with
Connecting rod 7 coordinates, and product 11 is played good pressuring action.
In the present embodiment, the quantity of connecting rod 7 is 9, it is adaptable to JCB machine oil condenser shell, the position of connecting rod 7 is with cold
The position, hole of condenser shell upper surface is corresponding.When this device is for the leak test detection of other foundry goods, the quantity of connecting rod 7 and position
The position, hole of closure required with on product is corresponding.
The top of connecting rod 7 is equipped with spring 6, and connecting rod 7 is provided with for the lower end of spring 6 is carried out the first spacing chuck
71, the upper end of spring 6 is resisted against the lower surface of pressing plate 5, and connecting rod 7 is when the position, hole blocked on product 11, due to each hole
The height of position is different, and the length of each connecting rod 7 is also corresponding different, and the hardness of connecting rod 7 is higher, for rigid, pressing plate
5 when pressing to a certain height, some connecting rods 7 can plugging hole position completely, some connecting rods 7 may because of height tolerance,
The position, hole of product 11 upper surface can not be blocked completely, and then there is closure defect, it is possible that the phenomenon of local gas leakage, spring
6 is flexible, can produce certain deformation, play certain cushioning effect during stress, can be prevented effectively from the connecting rod 7 of rigidity
The situation of product eleven-punch cannot be blocked completely, even if part connecting rod 7 blocks the position, hole of correspondence the most completely, also have further
The space of compression so that the connecting rod 7 that another part blocks the most completely is pressed under continuing, it is achieved the closure completely of corresponding aperture position.
The top of connecting rod 7 passes pressing plate 5, is arranged on the upper surface of pressing plate 5 by one start screw and nut, and installation cost is low,
Efficient and convenient, production efficiency is high, also allows for safeguarding.
The lower end of connecting rod 7 is provided with the mounting head 73 for installing resin plug 8, and resin plug 8 is provided with and mounting head 73 mistake
Being full of the mounting groove 81 coordinated, resin plug 8 is arranged on the lower end of connecting rod 7, this structure by mounting groove 81, mounting head 73
On the one hand assembling is simple, and on the other hand, Stability Analysis of Structures, resin plug 8 will not come off from mounting head 73.Mounting head 73
Structure is preferably cylinder, it is simple to install, and when its outward flange exceeds the edge 2-5mm of mounting groove 81, can realize optimal mistake
Cooperation of being full of blocks, if mounting head 73 is excessive, can burst mounting groove 81, if mounting head 73 is too small, then can not play good
Close-fitting effect, in some instances it may even be possible to there will be resin plug 8 and come off from mounting head 73.
The bottom of connecting rod 7 is provided with for the upper surface of resin plug 8 carries out the second spacing chuck 72, and connecting rod 7 is downward
Impulsive force relatively big, the second chuck 72 expands the lifting surface area of resin plug 8, and then reduces pressure, can be prevented effectively from because exerting oneself
Excessive and make mounting head 73 cause damage to bottom the mounting groove 81 of resin plug 8.
Being provided with vertical guide post 4 on pressing plate 5, the top of guide post 4 is located on the spacing hole of fixed plate 2, fixed plate 2
On spacing hole guide post 4 is played spacing effect so that guide post 4 can only move under in the vertical direction, therefore, pressure
Plate 5 also can only translate under in the vertical direction, and the position, hole of product 11 is sealed by the connecting rod 7 on pressing plate 5 in vertical direction
Stifled, improve the accuracy of closure, being prevented effectively from connecting rod 7 can not the situation of plugging hole position completely because of inclination.
Resin plug 8 and position, the hole interference fit of product 11, the lower limb of resin plug 8 is beyond the top edge of product eleven-punch
2-5mm, on the one hand this size realizes the closure completely to position, hole, it is to avoid locally implication, on the other hand, resin plug 8 will not
Deformation access aperture position cannot be passed through because of oversize.
Base plate 9 is provided with the passage 12 for ventilating the chamber of product 11, and passage 12 is connected to breather,
The gas of breather enters the chamber of product 11 by this passage 12.
The hardness of connecting rod 7 is preferably 38≤HRC≤42, and the material of resin plug 8 is preferably polyurethane, it is simple to draw materials, and becomes
This is relatively low, also meets the intensity required by producing and toughness.
The bottom of base plate 9 is provided with multiple bracers 10, and the bottom surface of a bracer 10 is in same level, it is achieved this device can
Smoothly to be laid on the table.
Work process of the present utility model is as follows: after product 11 is accurately placed on the resin skin of base plate 9, oil cylinder 1 promotes
Pressing plate 5 pan-down, the resin plug 8 of connecting rod 7 blocks in the corresponding hole site of product 11, after compressing product 11, logical
The trachea of device of air is connected to passage 12, inflates the chamber of product 11, after the pressure in chamber reaches setting value, stops
Stop-pass gas, submerges in pond by this device, i.e. observable gas leakage situation.
In sum, this utility model is applicable to all kinds of aluminium alloy castings, such as JCB machine oil condenser shell etc., it is achieved to holes of products
The closure completely of position, does not haves the phenomenon of local gas leakage, and plug can produce deformation, product will not be caused damage, operation side
Just, practical, hence it is evident that to improve work efficiency, the service life of extension fixture.
Above-described embodiment only illustrative principle of the present utility model and effect thereof, not for limiting this utility model.Any
Above-described embodiment all can be modified under spirit and the scope of the present utility model or change by those skilled in the art.
Therefore, such as art has usually intellectual without departing from the spirit disclosed in this utility model with under technological thought
All equivalences completed are modified or change, and must be contained by claim of the present utility model.
Claims (10)
1. the water being applicable to aluminium alloy castings does not has a leakage testing device, including the base plate (9) for placing product (11), described base plate
(9) being provided with support column (3) on, the top of described support column (3) is provided with fixed plate (2), described fixed plate (2)
On oil cylinder (1) is installed, it is characterised in that described oil cylinder (1) is provided with vertical piston rod (101), described piston
The bottom of bar (101) is provided with pressing plate (5), and described oil cylinder (1) drives described pressing plate (5) by piston rod (101)
Moving up and down, described pressing plate (5) is provided with connecting rod (7), the lower end of described connecting rod (7) is provided with for blocking
The resin plug (8) of product (11) position, hole, described base plate (9) is equipped with the tree for blocking product (11) bottom
Fat skin.
The water being applicable to aluminium alloy castings the most according to claim 1 does not has leakage testing device, it is characterised in that: described connecting rod (7)
Top be equipped with spring (6), described connecting rod (7) is provided with for the lower end of spring (6) is carried out spacing first
Chuck (71), the upper end of described spring (6) is resisted against the lower surface of pressing plate (5).
The water being applicable to aluminium alloy castings the most according to claim 1 does not has leakage testing device, it is characterised in that: described connecting rod (7)
Top be arranged on the upper surface of pressing plate (5) by one start screw and nut.
The water being applicable to aluminium alloy castings the most according to claim 1 does not has leakage testing device, it is characterised in that: described connecting rod (7)
Lower end be provided with the mounting head (73) for installing resin plug (8), described resin plug (8) is provided with and described peace
The mounting groove (81) of dress head (73) interference fit, described resin plug (8) passes through mounting groove (81), mounting head (73)
It is arranged on the lower end of connecting rod (7).
The water being applicable to aluminium alloy castings the most according to claim 1 does not has leakage testing device, it is characterised in that: described connecting rod (7)
Bottom be provided with for the upper surface of resin plug (8) being carried out spacing the second chuck (72).
The water being applicable to aluminium alloy castings the most according to claim 1 does not has leakage testing device, it is characterised in that: described pressing plate (5)
On vertical guide post (4) is installed, the top of described guide post (4) is located on the spacing hole of fixed plate (2).
The water being applicable to aluminium alloy castings the most according to claim 1 does not has leakage testing device, it is characterised in that: described resin plug (8)
With position, the hole interference fit of product (11), the lower limb of described resin plug (8) is beyond the top of product (11) position, hole
Edge 2-5mm.
The water being applicable to aluminium alloy castings the most according to claim 1 does not has leakage testing device, it is characterised in that: described base plate (9)
It is provided with the passage (12) for the chamber of product (11) is ventilated.
The water being applicable to aluminium alloy castings the most according to claim 1 does not has leakage testing device, it is characterised in that: described connecting rod (7)
Hardness be 38≤HRC≤42.
The water being applicable to aluminium alloy castings the most according to claim 1 does not has leakage testing device, it is characterised in that: described resin blocks up
The material of head (8) is polyurethane.
Priority Applications (1)
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CN201620496643.4U CN205785695U (en) | 2016-05-26 | 2016-05-26 | A kind of water being applicable to aluminium alloy castings does not has leakage testing device |
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CN201620496643.4U CN205785695U (en) | 2016-05-26 | 2016-05-26 | A kind of water being applicable to aluminium alloy castings does not has leakage testing device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109556799A (en) * | 2018-12-04 | 2019-04-02 | 佛山市南海雄新压铸有限公司 | Aluminium alloy cast member leak-checking apparatus and application method |
CN109900434A (en) * | 2019-03-18 | 2019-06-18 | 杭州九龙机械制造有限公司 | Bell housing air tightness detection equipment |
-
2016
- 2016-05-26 CN CN201620496643.4U patent/CN205785695U/en active Active
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109556799A (en) * | 2018-12-04 | 2019-04-02 | 佛山市南海雄新压铸有限公司 | Aluminium alloy cast member leak-checking apparatus and application method |
CN109556799B (en) * | 2018-12-04 | 2023-10-27 | 佛山市雄新压铸有限公司 | Aluminum alloy casting part leakage detection device and use method |
CN109900434A (en) * | 2019-03-18 | 2019-06-18 | 杭州九龙机械制造有限公司 | Bell housing air tightness detection equipment |
CN109900434B (en) * | 2019-03-18 | 2020-08-04 | 杭州九龙机械制造有限公司 | Flywheel casing gas tightness detection equipment |
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