CN205784606U - Mould for cellular castable lining processing - Google Patents
Mould for cellular castable lining processing Download PDFInfo
- Publication number
- CN205784606U CN205784606U CN201620321419.1U CN201620321419U CN205784606U CN 205784606 U CN205784606 U CN 205784606U CN 201620321419 U CN201620321419 U CN 201620321419U CN 205784606 U CN205784606 U CN 205784606U
- Authority
- CN
- China
- Prior art keywords
- batten
- type
- mould
- castable
- backing plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Sewage (AREA)
Abstract
A kind of mould for cellular castable lining processing, including Z-type mould bar and iron sheet, it is characterised in that: described Z-type mould bar (8) includes backing plate (9) and batten (11), and backing plate is wide 20 50mm of certain length, the rectangle plank of thick 20mm；Batten is trapezoidal, and described thickness of scale is 1 2mm, the thickness that width overlaps equal to backing plate and the batten of Z-type mould bar, or the thickness equal to Z-type mould bar backing plate.Circumference for tapered pipeline cellular castable lining processing of the present utility model is flexible coupling Z-type mould and making and use method to have the circumference Z-type mould structure that is flexible coupling simple, making, formwork are conveniently, the circumference Z-type mould that is flexible coupling can arbitrarily bend, may be used for the steel structure surface of various different radian requirement, realize the recycling of mould, greatly reduce the gaseous mass after the production quantity of mould and casting complete reliable, surfacing, the advantage of transition natural beauty.
Description
Technical field
This utility model relates to a kind of stove building method, specifically, is that a kind of circumference for tapered pipeline cellular castable lining processing is flexible coupling Z-type mould.
Background technology
In the middle of modern stove brick-building art, the application that castable cellular (also referred to as jumping storehouse formula) pours into a mould this construction technology is more and more extensive.Large area castable liner is mainly divided into some fritters by the design feature of cellular castable liner, and the area of each fritter is generally 1-1.5m2, Z-type construction joint is set between each piece.Due to this construction features of cellular castable liner, therefore its construction needs piecemeal in batches to carry out, and needs to use a large amount of mould in construction.Fig. 1 is known cellular casting construction process schematic diagram, and Fig. 2 is the construction joint structure schematic diagram in known cellular casting construction process.
Conventional construction is that each construction block is carried out independent formwork, and a collection of cast of formwork is a collection of, carries out the formwork in lower batch of cast region the most again.Fig. 3 is the pipeline cellular castable liner expanded view of this utility model embodiment.When carrying out cellular castable lining processing in tapered pipeline, owing to the internal diameter of the pipeline along centerline direction persistently changes, the circumference arc corresponding to the pipeline section of everywhere is different, and required mould is the most different.Therefore in work progress, the mould often locating cross section each other can not be general, need to be fabricated separately according to the radian of mould, and Mold Making difficulty is big, and quantity is many, need to consume substantial amounts of artificial and material, and construction cost is the highest.
Carry out cellular castable lining processing in the most known tapered pipeline and there is above-mentioned all inconvenience and problem.
Utility model content
The purpose of this utility model, in being to propose a kind of safe and reliable tapered pipeline, lattice jumps storehouse formula castable lining construction method.
For achieving the above object, technical solution of the present utility model is:
A kind of circumference for tapered pipeline cellular castable lining processing is flexible coupling Z-type mould, including Z-type mould bar and iron sheet, it is characterised in that:
Described Z-type mould bar includes backing plate and batten, and backing plate is the wide 20-50mm of certain length, the rectangle plank of thick 20mm；Batten is trapezoidal, batten thickness is equal to the vertical dimension between castable two straight flanges of liner Z-type construction joint, batten width is identical with the width of backing plate, the one side of batten and backing plate overlap in width surface, and nail, the another side of batten is domatic with the Z-type structure identical with castable liner Z-type construction joint shape, and Z-type structure is domatic includes batten straight flange and batten flanging；
Described thickness of scale is 1-2mm, the thickness that width overlaps equal to backing plate and the batten of Z-type mould bar, or the thickness equal to Z-type mould bar backing plate；
Wherein: be arranged in order several Z-type mould bars, then be pinned on galvanized iron sheet by Z-type mould bar with nail, reach circumference to be flexible coupling Z-type mould.
Circumference for the tapered pipeline cellular castable lining processing of the present utility model Z-type mould that is flexible coupling can also be further achieved by the following technical measures.
Being previously described for the circumference of tapered pipeline cellular castable lining processing to be flexible coupling Z-type mould, wherein said iron sheet is galvanized iron sheet.
Being previously described for the circumference of tapered pipeline cellular castable lining processing to be flexible coupling Z-type mould, the length of wherein said backing plate is equal to the thickness of castable liner.
It is previously described for the circumference of tapered pipeline cellular castable lining processing to be flexible coupling Z-type mould, the Z-type structure of wherein said batten is consistent with castable liner Z-type construction joint structure, including the knuckle between batten straight flange and the length of batten flanging, and batten straight flange and batten flanging.
Being previously described for the circumference of tapered pipeline cellular castable lining processing to be flexible coupling Z-type mould, the wherein said circumference Z-type mould that is flexible coupling can arbitrarily bend, with radian requirements the most different in adapting to tapered pipeline.
A kind of circumference for tapered pipeline cellular castable lining processing is flexible coupling the manufacture method of Z-type mould, it is characterised in that comprise the following steps:
A, make several Z-type mould bars
Described Z-type mould bar includes backing plate and batten, backing plate is thickness 20mm, width is 20-50mm plank, and length is equal to the thickness of castable liner, and batten width is identical with the width of backing plate, batten thickness is equal to the vertical dimension between two straight flanges of Z-type construction joint, cutting sth. askew at batten thickness direction, mis-cut angle is consistent with Z-type construction joint knuckle, and backing plate is overlapping with batten in the direction of the width, and with nail, described backing plate is nailed together with batten, form the appearance profile of construction joint；
B, making iron sheet
Take the iron sheet that thickness is 1-2mm, the thickness that iron sheet width is formed by stacking, or the thickness equal to Z-type mould bar backing plate equal to backing plate and the batten of Z-type mould bar；
C, make circumference and be flexible coupling Z-type mould
By several Z-type mould bars mutually with length direction proper alignment, with nail, Z-type mould bar is pinned on iron sheet at the thickness that backing plate and the batten of Z-type mould bar are formed by stacking, or with nail, Z-type mould bar is pinned on iron sheet at the thickness of Z-type mould bar backing plate, reaches circumference and be flexible coupling Z-type mould.
The be flexible coupling manufacture method of Z-type mould of circumference for tapered pipeline cellular castable lining processing of the present utility model can also be further achieved by the following technical measures.
Aforesaid method, wherein said iron sheet is galvanized iron sheet.
Aforesaid method, the length of wherein said backing plate is equal to the thickness of castable liner.
Aforesaid method, the Z-type structure of wherein said batten is consistent, including the knuckle between batten straight flange and the length of batten flanging, and batten straight flange and batten flanging with castable liner Z-type construction joint structure.
Aforesaid method, the wherein said circumference Z-type mould that is flexible coupling can arbitrarily bend, with radian requirements the most different in adapting to tapered pipeline.
A kind of circumference for tapered pipeline cellular castable lining processing is flexible coupling Z-type mold use method, it is characterised in that comprise the following steps:
A, install circumference be flexible coupling Z-type tool
The Z-type that is flexible coupling by the circumference made has, the position formwork of radian requirement is had in tapered pipeline, at tapered pipeline interior surface arbitrfary point, it is fixed on the anchoring piece being welded in tapered pipeline steel structure surface of tapered pipeline both sides with iron wire circumference is flexible coupling Z-type tool, install complete after check, circumference is overcome to be flexible coupling the not enough weakness of Z-type tool integral rigidity, it is ensured that to install circumference and be flexible coupling the steadiness of Z-type tool, to avoid occurring in that displacement and deformation in casting process；
B, filling circumference be flexible coupling Z-type tool between three angle seams
Three angle seams that circumference is flexible coupling between Z-type tool use fiber, foam and sealing tape to clog and seal, to avoid a large amount of castable serosity in castable casting process to outflow (if three angle seams are excessive, can be previously according to the situation of three angle seams, make triangle foam or batten to clog), install complete and filling circumference and be flexible coupling after three angle seams between Z-type tool at the circumference Z-type tool that is flexible coupling and carry out castable cast.
Circumference for the tapered pipeline cellular castable lining processing of the present utility model Z-type mold use method that is flexible coupling can also be further achieved by the following technical measures.
Aforesaid method, the length of the batten straight flange of wherein said Z-type mould bar is equal to castable construction joint flanging length equal to the batten flanging length of castable construction joint length Z-type mould bar, and the knuckle angle between batten straight flange and batten flanging is identical with castable construction joint turning angle.
Using after technique scheme, the circumference for tapered pipeline cellular castable lining processing of the present utility model is flexible coupling Z-type mould and making and use method has the advantage that
1, the circumference Z-type mould structure that is flexible coupling is simple, make, formwork convenient；
2, the circumference Z-type mould that is flexible coupling can arbitrarily bend, and may be used for the steel structure surface of various different radian requirement, it is achieved the recycling of mould, greatly reduces the production quantity of mould；
3, the gaseous mass after casting complete is reliable, surfacing, transition natural beauty；
4, circumference be flexible coupling Z-type mould cellular spray paint, the ambiguity material such as moldable construction in the most all there is obviously advantage.
Accompanying drawing explanation
Fig. 1 is known cellular casting construction process schematic diagram；
Fig. 2 is the construction joint structure schematic diagram in known cellular casting construction process；
Fig. 3 is the pipeline cellular castable liner expanded view of this utility model embodiment；
Fig. 4 is the Z-type mould bar structural representation of this utility model embodiment；
Fig. 5 is the A direction view in Fig. 4；
Fig. 6 is that the circumference of this utility model embodiment is flexible coupling Z-shaped mould structure schematic diagram；
Fig. 7 is the B direction view in Fig. 6；
Fig. 8 is that the circumference of this utility model embodiment is flexible coupling another structural representation of Z-shaped mould；
Fig. 9 is the C direction view in Fig. 8；
Figure 10 is that the circumference of this utility model embodiment Z-shaped mould that is flexible coupling installs structural representation at pipe interior；
Figure 11 is that the circumference of this utility model embodiment Z-shaped mould that is flexible coupling installs position schematic diagram at pipe interior；
Figure 12 is the D-D sectional view in Figure 11.
In figure: 1 with batch the 1st pour, and 2 with batch the 2nd pour, and 3 with batch the 3rd pour, 4 with batch the 4th pour, 5z type construction joint, 6z type construction joint straight flange, 7z type construction joint flanging, 8Z pattern bar, 9 backing plates, 10 nails, 11 battens, 12 batten straight flanges, 13 batten flangings, 14 iron sheets, three angle seams between 15Z pattern bar.
Detailed description of the invention
Below in conjunction with embodiment and accompanying drawing thereof, this utility model is illustrated further.
Embodiment 1
Circumference for tapered pipeline cellular castable lining processing of the present utility model is flexible coupling Z-type mould, including Z-type mould bar and iron sheet.
Referring now to Fig. 4-5, Fig. 4 is the Z-type mould bar structural representation of this utility model embodiment, and Fig. 5 is the A direction view in Fig. 4.As it can be seen, described Z-type mould bar 8 includes backing plate 9 and batten 11, backing plate is the wide 50mm of certain length, the rectangle plank of thick 20mm；Batten is trapezoidal, batten thickness is equal to the vertical dimension between castable two straight flanges of liner Z-type construction joint, batten width is identical with the width of backing plate, the one side of batten and backing plate overlap in width surface, and nail, the another side of batten is domatic with the Z-type structure identical with castable liner Z-type construction joint shape, and Z-type structure is domatic includes batten straight flange 12 and batten flanging 13；The length of described backing plate is equal to the thickness of castable liner.The Z-type structure of described batten is consistent, including the knuckle between batten straight flange 12 and the length of batten flanging 13, and batten straight flange and batten flanging with castable liner Z-type construction joint structure.
Described thickness of scale is 2mm galvanized iron sheet, the thickness that width overlaps equal to backing plate and the batten of Z-type mould bar, or the thickness equal to Z-type mould bar backing plate；
Wherein: be arranged in order several Z-type mould bars, then be pinned on galvanized iron sheet by Z-type mould bar with nail, reach circumference to be flexible coupling Z-type mould.The described circumference Z-type mould that is flexible coupling can arbitrarily bend, with radian requirements the most different in adapting to tapered pipeline.
Embodiment 2
A kind of circumference for tapered pipeline cellular castable lining processing is flexible coupling the manufacture method of Z-type mould, it is characterised in that comprise the following steps:
A, make several Z-type mould bars
Described Z-type mould bar includes backing plate and batten, backing plate is thickness 20mm, width is 40mm plank, and length is equal to the thickness of castable liner, and batten width is identical with the width of backing plate, batten thickness is equal to the vertical dimension between two straight flanges of Z-type construction joint, cutting sth. askew at batten thickness direction, mis-cut angle is consistent with Z-type construction joint knuckle, and backing plate is overlapping with batten in the direction of the width, and with nail, described backing plate is nailed together with batten, form the appearance profile of construction joint；
B, making iron sheet
Take the galvanized iron sheet that thickness is 1-2mm, the thickness that iron sheet width is formed by stacking, or the thickness equal to Z-type mould bar backing plate equal to backing plate and the batten of Z-type mould bar；The length of described backing plate is equal to the thickness of castable liner.
C, make circumference and be flexible coupling Z-type mould
Fig. 4 is the Z-type mould bar structural representation of this utility model embodiment, and Fig. 5 is the A direction view in Fig. 4, and Fig. 6 is that the circumference of this utility model embodiment is flexible coupling Z-shaped mould structure schematic diagram, and Fig. 7 is the B direction view in Fig. 6.
By several Z-type mould bars mutually with length direction proper alignment, with nail, Z-type mould bar is pinned on iron sheet at the thickness that backing plate and the batten of Z-type mould bar is formed by stacking.
Fig. 8 is that the circumference of this utility model embodiment is flexible coupling another structural representation of Z-shaped mould, and Fig. 9 is the C direction view in Fig. 8.
With nail, Z-type mould bar is pinned on iron sheet at the thickness of Z-type mould bar backing plate, reaches circumference and be flexible coupling Z-type mould.The Z-type structure of described batten is consistent, including the knuckle between batten straight flange 12 and the length of batten flanging 13, and batten straight flange and batten flanging with castable liner Z-type construction joint structure.The described circumference Z-type mould that is flexible coupling can arbitrarily bend, with radian requirements the most different in adapting to tapered pipeline.
Embodiment 3
Figure 10 is that the circumference of this utility model embodiment is flexible coupling the Z-shaped mould structural representation that installs at pipe interior, and Figure 11 is that the circumference of this utility model embodiment Z-shaped mould that is flexible coupling installs position schematic diagram at pipe interior, and Figure 12 is the D-D sectional view in Figure 11.
A kind of circumference for tapered pipeline cellular castable lining processing is flexible coupling Z-type mold use method, it is characterised in that comprise the following steps:
A, install circumference be flexible coupling Z-type tool
The Z-type that is flexible coupling by the circumference made has, the position formwork of radian requirement is had in tapered pipeline, at tapered pipeline interior surface arbitrfary point, it is fixed on the anchoring piece being welded in tapered pipeline steel structure surface of tapered pipeline both sides with iron wire circumference is flexible coupling Z-type tool, install complete after check, circumference is overcome to be flexible coupling the not enough weakness of Z-type tool integral rigidity, it is ensured that to install circumference and be flexible coupling the steadiness of Z-type tool, to avoid occurring in that displacement and deformation in casting process；
B, filling circumference be flexible coupling Z-type tool between three angle seams
Three angle seams that circumference is flexible coupling between Z-type tool use fiber, foam and sealing tape to clog and seal, to avoid a large amount of castable serosity in castable casting process to outflow (if three angle seams are excessive, can be previously according to the situation of three angle seams, make triangle foam or batten to clog), install complete and filling circumference and be flexible coupling after three angle seams between Z-type tool at the circumference Z-type tool that is flexible coupling and carry out castable cast.The length of the batten straight flange 12 of described Z-type mould bar 8 is equal to castable construction joint flanging length equal to batten flanging 13 length of castable construction joint length Z-type mould bar 8, and the knuckle angle between batten straight flange and batten flanging is identical with castable construction joint turning angle.
In embodiment, pipe interior does not has the position of radian requirement that conventional Z-type mould can be used to install.
This utility model has substantive distinguishing features and significant technological progress, mould for tapered pipeline cellular castable lining processing of the present utility model and making and use method thereof use circumference to be flexible coupling the construction of Z-type mould, adapt to the radian requirement in variant cross section in each pipe circumference aspect, achieve the recycling of tool, pass through construction verification, the production quantity of mould can be greatly reduced, thus saved construction cost.
In tapered pipeline of the present utility model, lattice jumps storehouse formula castable lining construction method in utilization in 5,000,000 tons of belt pelletizing direct backheat pipeline castable liner projects of BAOGANG GROUP new system, effect is notable, castable quality after construction is good, good looking appearance, and after going into operation, any problem does not occur, reached supervision companies, OutoTec company of Germany and project headquarter and the affirmative of other relevant departments by BAOGANG GROUP, sincerity.
Above example is the most for illustration of the utility model, rather than to restriction of the present utility model, person skilled in the relevant technique, in the case of without departing from spirit and scope of the present utility model, it is also possible to make various conversion or change.Therefore, the technical scheme of all equivalents also should belong to category of the present utility model, should be limited by each claim.
Claims (5)
1. for a mould for cellular castable lining processing, including Z-type mould bar and iron sheet, it is characterised in that:
Described Z-type mould bar (8) includes backing plate (9) and batten (11), and backing plate is the wide 20-50mm of certain length, the rectangle plank of thick 20mm；Batten is trapezoidal, batten thickness is equal to the vertical dimension between castable two straight flanges of liner Z-type construction joint, batten width is identical with the width of backing plate, the one side of batten and backing plate overlap in width surface, and nail, the another side of batten is domatic with the Z-type structure identical with castable liner Z-type construction joint shape, and Z-type structure is domatic includes batten straight flange (12) and batten flanging (13)；
Described thickness of scale is 1-2mm, the thickness that width overlaps equal to backing plate and the batten of Z-type mould bar, or the thickness equal to Z-type mould bar backing plate；
Wherein: be arranged in order several Z-type mould bars, then be pinned on galvanized iron sheet by Z-type mould bar with nail, reach circumference to be flexible coupling Z-type mould.
2. the mould for cellular castable lining processing as claimed in claim 1, it is characterised in that described iron sheet is galvanized iron sheet.
3. the mould for cellular castable lining processing as claimed in claim 1, it is characterised in that the length of described backing plate is equal to the thickness of castable liner.
4. the mould for cellular castable lining processing as claimed in claim 1, it is characterized in that, the Z-type structure of described batten is consistent with castable liner Z-type construction joint structure, including batten straight flange (12) and the length of batten flanging (13), and the knuckle between batten straight flange and batten flanging.
5. the mould for cellular castable lining processing as claimed in claim 1, it is characterised in that the described circumference Z-type mould that is flexible coupling can arbitrarily bend, with radian requirements the most different in adapting to tapered pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620321419.1U CN205784606U (en) | 2016-04-18 | 2016-04-18 | Mould for cellular castable lining processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620321419.1U CN205784606U (en) | 2016-04-18 | 2016-04-18 | Mould for cellular castable lining processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205784606U true CN205784606U (en) | 2016-12-07 |
Family
ID=57411656
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620321419.1U Active CN205784606U (en) | 2016-04-18 | 2016-04-18 | Mould for cellular castable lining processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205784606U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107305100A (en) * | 2016-04-18 | 2017-10-31 | 五冶集团上海有限公司 | Mould and its making and use method for cellular castable lining processing |
| CN112595122A (en) * | 2020-12-25 | 2021-04-02 | 中化二建集团有限公司 | Casting construction method for flexible air pipeline lining |
-
2016
- 2016-04-18 CN CN201620321419.1U patent/CN205784606U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107305100A (en) * | 2016-04-18 | 2017-10-31 | 五冶集团上海有限公司 | Mould and its making and use method for cellular castable lining processing |
| CN107305100B (en) * | 2016-04-18 | 2023-03-03 | 五冶集团上海有限公司 | Die for cellular castable liner construction and manufacturing and using method thereof |
| CN112595122A (en) * | 2020-12-25 | 2021-04-02 | 中化二建集团有限公司 | Casting construction method for flexible air pipeline lining |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN205784606U (en) | Mould for cellular castable lining processing | |
| CN209163214U (en) | A kind of Constructional Col-umn Construction structure for wearing muscle based on preformed hole | |
| CN103255918B (en) | Concrete double-curved-surface thin shell cylinder construction method | |
| CN106284787A (en) | Assembled superimposed sheet is installed and localization method | |
| CN206135341U (en) | Concrete combined slab dedicated line box | |
| CN206562768U (en) | Arc beams formwork system | |
| CN104032771A (en) | Underground structure crack control construction method by adding inducing joints | |
| CN204850434U (en) | A mold sheet composition structure for cast -in -place wall body | |
| CN206189279U (en) | Structure is assembled with bent cap to stand | |
| CN107305100A (en) | Mould and its making and use method for cellular castable lining processing | |
| CN108867398B (en) | Construction method of bridge construction ultra-small-space double-limb pier stud | |
| CN207161118U (en) | A kind of constructing tunnel Reinforcing bar clamp | |
| CN205839793U (en) | A kind of city integrated piping lane construction outside mould | |
| CN103882992A (en) | Connection piece with annular steel bar | |
| CN204200247U (en) | Tunnel Second Lining steel bar positioning frame | |
| CN204001212U (en) | Band ring-type rebar connector | |
| CN204327154U (en) | A kind of moving die plate system for tread air channel | |
| CN204715743U (en) | The formwork erecting structure of two side templates in a kind of shear force wall deformation slit | |
| CN106499187A (en) | A kind of arm support and concrete spraying machine | |
| CN204001871U (en) | A kind of stirrup processing space | |
| CN203188250U (en) | Basement exterior wall post-cast strip construction structure | |
| CN206091301U (en) | Ware is only starched to template | |
| CN211396310U (en) | Be used for constructing waterproofing membrane binding off on parapet and reserve groove template | |
| CN107700531A (en) | A kind of erection method of chamfering set shaped steel formwork | |
| CN110468730A (en) | A kind of hollow pier binds construction technology |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |