Utility model content
For solving above technical problem, existing crushing device is improved to propose a kind of structure letter by this utility model
List, low cost, crushing device simple for assembly process.
According to one side of the present utility model, it is provided that a kind of crushing device, including converting pipe, for external impact force is passed
It is handed to the pressure-producing part of described converting pipe, for the mounting seat being fixed on the car body of vehicle by described crushing device, described change
The hitch side end of shape pipe is fixed in described mounting seat, and the car body side end of described pressure-producing part is placed in described converting pipe;
Wherein, described crushing device also includes:
Having externally threaded baffle ring, it is threadeded with the internal thread hole of the hitch side end of described mounting seat;And
Rotation-preventing mechanism, it is used for stoping described pressure-producing part to rotate relative to described mounting seat with converting pipe;
Wherein, the car body side end of described mounting seat is provided with the protuberance of the most described internal thread hole convex, described change
The hitch side end of shape pipe is provided with male part, and the male part of described converting pipe is axially defined described baffle ring and described
Between the protuberance of mounting seat.
According to the crushing device of this utility model one embodiment, wherein, the both sides of the male part of described converting pipe respectively by
Described baffle ring is directly or indirectly kept out with the protuberance of described mounting seat so that the relative described mounting seat of described converting pipe exists
It is axially defined.
According to the crushing device of this utility model one embodiment, wherein, described baffle ring is additionally operable to pressurization part described in backstop
Part offsets with described pressure-producing part to hitch side shifting, the car body side end of described baffle ring.
Specifically, described pressure-producing part is provided with the hitch side of annular boss, described baffle ring and described annular boss
End face keep out mutually.
According to the crushing device of this utility model one embodiment, wherein, the most described mounting seat of described rotation-preventing mechanism is by footpath
Arrange to ground.
Specifically, described rotation-preventing mechanism includes:
Anti-rotation bolt;
The pin hole radially arranged in described mounting seat;
The first anti-rotation feature that the hitch side end of described converting pipe is arranged;And
The second anti-rotation feature arranged on described pressure-producing part;
Wherein, to be at least partially inserted into described pin hole, the first anti-rotation feature and second anti-simultaneously for described anti-rotation bolt
In rotation feature.
Alternatively, described first anti-rotation feature is U-shaped hole or mounting hole, and wherein this U-shaped hole is opposite in hitch side opening;
Described second anti-rotation feature is the U-type groove being opposite in hitch side opening.
Alternatively, described anti-rotation bolt is screw, and described pin hole is correspondingly arranged on female thread, and described screw is correspondingly arranged
There is pad.
Alternatively, the protuberance of described mounting seat is annular boss structure.
According to the crushing device of this utility model a further embodiment, wherein, described crushing device also includes guide member, its
Recline the inner surface of reducer of described converting pipe and arrange, and be used for guiding described pressure-producing part at outside impact force action
Substantially move along the axial of described converting pipe towards car body side down.
Alternatively, described guide member is connected with the car body side end interference fit of described pressure-producing part.
Alternatively, described baffle ring is kept out in converting pipe at least through pressure-producing part, described pressure-producing part described in backstop again
Wall, makes the hitch side one side of described baffle ring and the male part of described converting pipe indirectly keep out, and, the hitch of described converting pipe
There is between side end and described baffle ring gap in the axial direction.
In the crushing device of any embodiment before, the hitch side end of described pressure-producing part be provided with for hitch
The trunnion that buffer is pivotally connected.
In the crushing device of any embodiment before, the vehicle body-side end being placed in described converting pipe of described pressure-producing part
The maximum outside diameter in portion is more than the internal diameter of described baffle ring.
In the crushing device of any embodiment before, described crushing device also include at described baffle ring with described
Mounting seat threaded fixing after described baffle ring is locked against only its locking member rotated relative to described mounting seat.
Being provided with multiple lobe in the one side of the hitch in opposite directions of described baffle ring, the first end of described locking member is limited
Position is between adjacent described lobe, and the second end of described locking member is fixed in described mounting seat.
According to another aspect of the present utility model, it is provided that a kind of hitch buffer system, including hitch, coupler draft gear and
Crushing device described in any of the above item.
Crushing device of the present utility model uses baffle ring converting pipe, pressure-producing part and mounting seat to be tightened together,
Thus backstop converting pipe is mounted opposite moving axially of seat, and using rotation-preventing mechanism to prevent, pressure-producing part is relative with converting pipe pacifies
Dress seat rotates, and backstop is moved axially and prevents to rotate and realized by different parts respectively, enables baffle ring to substitute prior art
In multiple bolt connection pieces that requirement on machining accuracy is high, packaging technology is complicated.Therefore, overall structure is simple, and, baffle ring
Low Deng intensity height, the requirement on machining accuracy of parts, it is easily worked realization, crushing device low cost;In particular, crushing device is whole
Body is simple for assembly process.
Detailed description of the invention
Be described below is some in multiple possible embodiment of the present utility model, it is desirable to provide to of the present utility model
Basic understanding, it is no intended to confirm of the present utility model crucial or conclusive key element or limit scope of the claimed.Easily
Understand, according to the technical solution of the utility model, under not changing connotation of the present utility model, the general technology of this area
Personnel can propose other implementations that can mutually replace.Therefore, detailed description below and accompanying drawing are only to this reality
With the exemplary illustration of novel technical scheme, and be not to be construed as of the present utility model all or be considered as this utility model
Defining or limiting of technical scheme.
In explained below, clear and simple and clear for describe, all multiple parts shown in figure are not retouched
State.The disclosure being fully able to and realizing of the present utility model is provided for those of ordinary skill in the art shown in the drawings of multiple parts
Content.To those skilled in the art, many parts are all to be familiar with and obvious.
Directional terminology used herein is that the orientation put in the accompanying drawings based on crushing device defines, and,
It is to be understood that these directional terminology are relative concepts, they for relative to description and clarification, it can be according to pressure
The change in orientation that device of bursting is put and correspondingly change.Further, in this article, " hitch side " refers to that crushing device exists
Near one end of hitch during actually used, " car body side " refers to that crushing device is in actual use near the car of vehicle
Body one end.
Fig. 1 show the cross-sectional view of the crushing device according to this utility model one embodiment;Fig. 2 show by
The perspective view from hitch side-looking angle according to the crushing device of this utility model one embodiment;Fig. 3 show according to this
The perspective view from car body side visual angle of the crushing device of utility model one embodiment;Fig. 4 show according to this practicality
The decomposing schematic representation of the crushing device of a novel embodiment;Fig. 5 show the crushing device according to this utility model one embodiment
Baffle ring schematic diagram, wherein Fig. 5 (a) is front view, and Fig. 5 (b) is the Section A-A schematic diagram in Fig. 5 (a);Fig. 6 show by
According to the mounting seat schematic diagram of the crushing device of this utility model one embodiment, wherein Fig. 6 (a) is front view, and Fig. 6 (b) is Fig. 6
A the section B-B schematic diagram in (), Fig. 6 (c) is the C-C schematic cross-section in Fig. 6 (a).Below in conjunction with Fig. 1 to Fig. 6 to this practicality
The crushing device 10 of new embodiment is described in detail.
Crushing device 10 may be mounted on the car body of rail vehicle, for example, it is possible to be arranged on the headstock of EMU
Position, for absorbing the impact energy that improper impact produces, prevents vehicle damage and improves the safety of vehicle.It will be appreciated that
Arriving, the crushing device 10 of this utility model embodiment is also applied in the vehicle of other similar rail vehicle operating modes.First combine
Shown in Fig. 1 to Fig. 4, in this embodiment, crushing device 10 mainly includes pressure-producing part 110, mounting seat 120, baffle ring
130, the parts such as anti-rotation bolt 140 and converting pipe 160, alternatively, it is also possible to include being placed in converting pipe 160 and with pressurization
The guide member 150 that parts 110 connect.It should be noted that in crushing device 10 in addition to anti-rotation bolt 140 with top
Part, according to it at installation position, all can define its car body side end and hitch side end.
Continuing shown in Fig. 1 to Fig. 4, in conjunction with as shown in Figure 6, mounting seat 120 is used for fixing other of installation crushing device 10
Parts, and make crushing device 10 be integrally attached on the car body of vehicle.In one embodiment, mounting seat 120 is to pass through high intensity
Fastening bolt (not shown) fix, accordingly, mounting seat 120 is provided with some through holes 121.Baffle ring 130
Outer peripheral face is provided with external screw thread, and correspondingly, the hitch side end 120a of mounting seat 120 is additionally provided with bigger internal thread hole 124;
The aperture of internal thread hole 124 matches with the external diameter of baffle ring 130, thus baffle ring 130 can be easily from hitch side end
120a is screwed in mounting seat and is screwed connection.
Further, the car body side end 120b of mounting seat 120 is additionally provided with the protuberance 123 of relative internal thread hole 124 convex,
Specifically, this protuberance 123 can be, but not limited to as annular boss structure, for example, it is also possible to be provided separately for two or more
Projection cube structure.When should be appreciated that employing annular boss structure, its machining is relatively easy.
Further, the upper end of mounting seat 120 is provided with pin hole 122, and it is used for anti-rotation bolt 140 of planting, in this enforcement
In example, pin hole 122 is radially arranged, and the external diameter of the pore size correspondence anti-rotation bolt 140 of pin hole 122 is arranged.Pin hole
122 internal thread holes 124 longitudinally penetrating mounting seat 120 to mounting seat 120.In one embodiment, anti-rotation bolt 140 can but
Being not limited to tighten fixing screw, now, the upper end of pin hole 122 can arrange counter sink, and pin hole 122 correspondence sets
It is equipped with female thread, thus, this screw can be screwed in this pin hole 122 and fasten.
Continuing shown in Fig. 1 to Fig. 4, converting pipe 160 is substantially annulus tubular structure, and it includes hitch side end 160a and car
End, side 160b, wherein, hitch side end 160a is installed in mounting seat 120, and can accommodate the car of pressure-producing part 110
End, side 110b.The hitch side end 160a of converting pipe 160 is provided with male part 161, and the external diameter of this male part 161 is more than peace
The internal diameter of the protuberance 123 of dress seat 120;Further, the external diameter of baffle ring 130 is more than the hitch side end 160a's of converting pipe 160
The external diameter of male part 161;It is placed between the protuberance 123 of baffle ring 130 and mounting seat 120 in the male part 161 of converting pipe 160
Time, by tightening baffle ring 130, the male part 161 of the hitch side end 160a of converting pipe 160 can be axially defined
Between the protuberance 123 of baffle ring 130 and mounting seat 120.Specifically, see Fig. 1, the hitch side end 160a of converting pipe 160
Male part 161 towards the one side of car body and the protuberance 123 of mounting seat 120 is close to and is kept out by this protuberance 123, thus
Stoping converting pipe 160 to move to car body side, the one side towards hitch of the male part 161 of converting pipe 160 can be straight with baffle ring 130
Ground connection or indirectly offset and the baffle ring 130 that is fixed in mounting seat 120 stops to hitch side shifting.Therefore, converting pipe
160 are axially defined relative to mounting seat 120.
In one embodiment, the male part 161 of converting pipe 160 towards hitch one side be fastened in mounting seat 120
Baffle ring 130 directly keep out;In another embodiment, the one side towards hitch of the male part 161 of converting pipe 160 and fastening
Baffle ring 130 in mounting seat 120 is kept out indirectly, specifically, as it is shown in figure 1, pressurization part can be kept out by baffle ring 130
The hitch side one side of the annular boss 113 arranged on part 110, thus backstop pressure-producing part 110 is to hitch side shifting, and then deformation
The pressurized parts of pipe 160 110 keep out (because the inner surface of reducer 162 of converting pipe 160 with guide member 150 in axial phase
Support and then pressurized parts 110 kept out), thus realize indirectly keeping out, now, baffle ring 130 and the male part of converting pipe 160
Male part 161 that baffle ring 130, converting pipe 160 in axially arranged certain gap, can be advantageously reduced between 161 etc. zero
The requirement on machining accuracy of parts surface.
It should be noted that " directly keeping out " herein refers to directly contact between two parts mutually kept out phase interaction
Keeping out with realization, " indirectly keeping out " herein refers between mutually keep out two parts and is not directly contacted with but pass through
One or more member conducts effects realize keep out, such as, between two parts indirectly kept out, pad is set, the most such as more than
Guide member 150, pressure-producing part 110 that embodiment discloses realize keeping out work between converting pipe 160 and baffle ring 130 indirectly
With.
Further, the pin hole 122 in the hitch side end 160a correspondence mounting seat 120 of converting pipe 160 is provided with first
Anti-rotation feature 163, the first anti-rotation feature 163 can be the U-shaped hole of radial penetration converting pipe 160, and this U-shaped hole is opposite in car
Hook side arranges U-shaped opening, facilitates the assembling of converting pipe.In another alternative embodiment, the first anti-rotation feature 163 can also be
Mounting hole, mounting hole is axially arranged on the tube wall of converting pipe 160.Specifically, as the U-shaped hole of the first anti-rotation feature 163
Or mounting hole is substantially aligned with the pin hole 122 of mounting seat 120, the anti-rotation bolt 140 being screwed into, such as screw, can stretch into this U
In shape hole or mounting hole, thus prevent converting pipe 160 to be mounted opposite seat 120 and rotate.Should be appreciated that the first anti-rotation feature 163
Concrete structure design do not limited by this utility model above example, such as, in other embodiments, the first anti-rotation feature
163 can also be anti-rotation gap or anti-rotation through hole.
Further, seeing Fig. 1, the internal diameter of converting pipe 160 is inconsistent, and it is provided with reducer 162, at this reducer
162, the diameter of converting pipe 160 is gradually reduced from the lateral car body side of hitch, therefore, and the hitch side end 160a's of converting pipe 160
Internal diameter is greater than the internal diameter of its car body side end 160b.
Continuing shown in Fig. 1 to Fig. 4, pressure-producing part 110 is the parts of the coupler draft gear (not shown) outside connection,
External impact force is transferred to converting pipe 160 by it.Specifically, the hitch side end 110a of pressure-producing part 110 be provided with for
The trunnion 111 that coupler draft gear is pivotally connected, therefore, in actual use, coupler draft gear may drive pressure-producing part 110 very
It is mounted opposite seat 120 to converting pipe 160 to rotate at its circumferencial direction, for preventing this rotation, corresponding setting on pressure-producing part 110
Having the second anti-rotation feature 112, this second anti-rotation feature 112 specifically can be provided in the annular boss of pressure-producing part 110
In structure, the second anti-rotation feature 112 can be, but not limited to the U-type groove for being opposite in hitch side opening.This U-type groove and converting pipe
The U-shaped hole of 160 or mounting hole 163, mounting seat 120 pin hole 122 three at substantially longitudinal alignment, the anti-rotation bolt being screwed into
140(such as screw) can continue to stretch in this U-type groove through U-shaped hole or mounting hole, thus prevent pressure-producing part 110 from relatively pacifying
Dress seat 120 rotates.Preferably, corresponding anti-rotation bolt 140(such as screw) one or more pad 141 can be installed, make anti-rotation
Latch 140(such as screw) be mounted opposite seat 120 fastening effect more preferable.
Should be appreciated that the concrete structure design of the second anti-rotation feature 112 is not limited by this utility model above example,
Such as, in other embodiments, the second anti-rotation feature 112 can also be anti-rotation chamber.
In above example, pin hole 122 that anti-rotation bolt 140, mounting seat 120 are radially arranged, converting pipe 160
The second anti-rotation feature 112 arranged on first anti-rotation feature 163 of upper setting and pressure-producing part 110 is mainly constituted
The rotation-preventing mechanism being arranged in crushing device 10 of this utility model one embodiment.It will be appreciated that can from embodiment
The lower deformation of teaching obtain the anti-rotation structure of other various embodiments, such as, the first anti-rotation feature 163 can also be screwed hole
Or other opening in addition to U-shaped hole;The most such as anti-rotation bolt can also be bearing pin, is provided with again and prevents bearing pin in mounting seat
Outbound cover plate etc. in improper impact;When described anti-rotation bolt is bearing pin, the inner surface of described pin hole is without right
Female thread should be set.Describe in detail the most one by one at this.And it will be appreciated that the application individually uses rotation-preventing mechanism to prevent pressure-producing part
With converting pipe be mounted opposite seat rotate rather than depend on baffle ring 130(baffle ring 130 be mainly used to backstop and move axially),
Multiple bolt connection pieces that requirement on machining accuracy of the prior art is high so that baffle ring can substitute, packaging technology is complicated,
Fully demonstrating the application overall structure simple, the intensity of the parts such as baffle ring is high, requirement on machining accuracy is low, is easily worked reality
Existing, crushing device low cost;The especially simple outstanding advantages of overall package technique of crushing device.
In one embodiment, guide member 150 is connected with the car body side end 110b interference fit of pressure-producing part 110, this
Sample, before baffle ring 130 is installed, can load overall to guide member 150 and pressure-producing part 110 in converting pipe 160, and
And, the impulsive force of pressure-producing part 110 transmission can be further transferred to guide member 150, and then acts on the interior of converting pipe 160
On wall.The car body side end 110b of pressure-producing part 110 is installed in converting pipe 160 together with guide member 150, wherein, guides
Parts 150 recline the inner surface of reducer 162 of converting pipe 160, the external peripheral surface of the annular boss structure of pressure-producing part 110
Recline the inner surface of hitch side end 160a of converting pipe 160.See Fig. 1, being placed in converting pipe 160 of pressure-producing part 110
The maximum outside diameter of car body side end 110b is more than the internal diameter of baffle ring 130, so, after baffle ring 130 is installed and is fixed, and baffle ring
130 can stop pressure-producing part 110 to hitch side shifting.Therefore, by tightening baffle ring 130, can by converting pipe 160, add
Splenium part 110 and mounting seat 120 tighten together.
It should be noted that the reducer 162 of converting pipe 160 can also transmit counteracting force to guide member 150, such as
It is axially toward the counteracting force of hitch side, this counteracting force and then guide member 150, pressure-producing part can be transferred to successively
110, and act on baffle ring 130 by the annular boss 113 of pressure-producing part 110, now, baffle ring 130 can also backstop
Pressure-producing part 110 is axially to hitch side shifting, and also backstop converting pipe 160 is axially to hitch side shifting.
In other embodiments, guide member 150 can also be processed to form integratedly with pressure-producing part 110.But, will reason
Solving, the relative pressure-producing part 110 of guide member 150 separates, and it is the easiest to process.In one embodiment, guide member 150
Hitch side end has relatively thick wall thickness.
Continuing as in figure 2 it is shown, in one embodiment, crushing device 10 also includes that locking member 142, locking member 142 are used
In baffle ring 130 threaded with mounting seat 130 fixing after this baffle ring 130 is only locked against that it is mounted opposite seat 120
Rotate.Specifically, can some lobe 131 be set in the one side of the hitch in opposite directions of baffle ring 130, locking member 142
One end is limited between adjacent projections 131 in the groove formed, and the other end of locking member 142 is solid by bolt 143 grade
It is scheduled in mounting seat 120.So, locking member 142 can stop baffle ring 130 to be mounted opposite seat 120 turns in the course of the work
Dynamic, especially it is mounted opposite seat 120 thread looseness.
In the crushing device 10 of above example, in work uses, if it occur that improper external impact, this impact
Power will be transmitted to pressure-producing part 110, and pressure-producing part 110 is further transferred to guide member 150, and transmission acts on change further
On shape pipe 160, especially acting on reducer 162, after impulsive force exceedes predetermined value, converting pipe 160 will be opened from reducer 162
Begin expand and plastic deformation occurs, namely converting pipe 160 is produced conquassation effect, thus absorb this huge impact energy, because of
This, it is ensured that rail vehicle safety under improper impact operating mode also makes the car body of rail vehicle from damage.Deformation
Pipe 160 is used as conquassation body in the crushing device 10 of this utility model embodiment.
It is pointed out that during crushing device 10 is by this impact, on the one hand, baffle ring 130 can be with installation
The protuberance 123 of seat 120 coordinates restrained deformation pipe 160 to be well mounted opposite moving axially of seat 120, the most only allows pressurization
Parts 110, guide member 150 move relative to car body side.On the other hand, anti-rotation bolt 140 can stop pressurization part well
Part 110 and converting pipe 160 are mounted opposite seat 120 and rotate.
The crushing device 10 of above example uses numerous bolts even without using the energy absorption device of background technology such as
Fitting (8), thus avoid the problem brought by this bolt connection piece (8), it is not required that corresponding processing essence on converting pipe
Degree requires high internal thread hole.Baffle ring 130 overall structure is simple, owing to its size is significantly greater than in background technology the spiral shell used
Tethering fitting (8), the installation accuracy of the internal thread hole 124 of its accuracy of screw machining and mounting seat 120 is also readily obtained guarantee, adds
Work is simple, and meanwhile, anti-rotation bolt 140 is also easily worked realization, and therefore, overall structure is simple, low cost.
Simultaneously it should also be understood that the coarse scale structures of baffle ring 130 causes it when threadeding with mounting seat, can hold
By axial greater impact, intensity fully meets the requirement of crushing device, and then to mounting seat 120, baffle ring 130, converting pipe
The requirement on machining accuracy of 160 reduces further.
The more important thing is, the packaging technology of the crushing device 10 of above example can become simply and readily to realize, tool
Body will be understood during crushing device 10 assemble method of following example.
The assemble method of the crushing device 10 of this utility model embodiment mainly comprises the following steps:
First, the hitch side end 160a of converting pipe 160 is installed in mounting seat 120.
Further, the position of regulation converting pipe 160, make the first anti-rotation feature 163 and the mounting seat 120 of converting pipe 160
Pin hole 122 align, be screwed into the screw as anti-rotation bolt 140 but do not tighten.
Further, guide member 150 interference fit is connected the car body side end 110b of pressure-producing part 110.
Further, the guide member 150 interference fit connected and pressure-producing part 110 are as an entirety, from deformation
The hitch side end 160a of pipe 160 loads in converting pipe 160, at least makes guide member 150 recline the reducing of described converting pipe 160
The inner surface of section 162.
Further, the position of regulation pressure-producing part 110 makes the second anti-rotation feature 112 and converting pipe of pressure-producing part 110
First anti-rotation feature 163 of 160 is substantially aligned, continues to be screwed into screw until tightening completely;Now, this screw and pressure-producing part
110 contact with converting pipe 160, can limit the rotation relative to mounting seat 120 of pressure-producing part 110 and converting pipe 160.
Further, baffle ring 130 is screwed the hitch side end 120a to mounting seat 120 is installed, until and pressure-producing part
Annular boss 113 phase of 110 is kept out, so that the side of the male part 161 of converting pipe 160 and baffle ring 130 are kept out, outward indirectly
The protuberance 123 of the opposite side of protuberance 161 and mounting seat 120 is directly kept out.
So far, the most assembled formation of crushing device 10.
During assembled above, there is not the alignment procedure one by one of the screwed hole between mounting seat and converting pipe, do not exist
The installation process one by one of bolt connection piece, it is simple that baffle ring 130 screws installation process, and the second anti-rotation feature 112, first
Anti-rotation feature 163 is simple with aliging of pin hole 122, and tightening of anti-rotation bolt 140 is installed also simply, therefore, and overall package
Technique is simple.
The crushing device 10 of this utility model above example can apply in the hitch buffer system of rail vehicle, should
Hitch buffer system includes that hitch, coupler draft gear and crushing device 10, hitch, coupler draft gear, crushing device 10 connect successively
Being connected together, coupler draft gear plays cushioning effect the most in normal conditions, and crushing device 10 mainly can absorb and pass from hitch
The impact energy of the improper impact operating mode passed, the particular type of hitch and coupler draft gear is not restrictive.
Example above primarily illustrates crushing device of the present utility model and assemble method thereof and hitch buffer system.
Although only embodiment of the present utility model to some of them is described, but those of ordinary skill in the art should
Solving, this utility model can be implementing, such as, by guide member with other forms many with in scope without departing from its spirit
150 conversion are set to the conquassation rings such as conical ring, guide member 150 is integrally connected setting with pressure-producing part 110, increase arranges anti-
Turn the quantity etc. of latch 140.Therefore, the example shown and embodiment are considered illustrative and not restrictive, not
In the case of departing from this utility model spirit and scope as defined in appended claims, this utility model may be contained respectively
The amendment planted and replacement.