CN205767438U - A kind of continuous way plastic uptake production line - Google Patents
A kind of continuous way plastic uptake production line Download PDFInfo
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- CN205767438U CN205767438U CN201620211637.XU CN201620211637U CN205767438U CN 205767438 U CN205767438 U CN 205767438U CN 201620211637 U CN201620211637 U CN 201620211637U CN 205767438 U CN205767438 U CN 205767438U
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Abstract
This utility model belongs to plastic uptake technical field, particularly relate to a kind of continuous way plastic uptake production line, automatic synchronizing apparatus includes underframe, carriage, carrier chain power set, servomotor, rotary encoder and carrier chain, carriage is arranged on underframe, carrier chain sets up on carriage, carrier chain power set are connected with carrier chain and provide power, carrier chain power set and servomotor are connected by power installing plate and carriage are fixing, line slideway is installed bottom carriage, line slideway is fixed with carriage by line slideway installing plate, die device, die-cutting apparatus, material ejects collection and is arranged on line slideway, weed roll cutting apparatus is arranged on and ejects collection device rear.The beneficial effects of the utility model: reduce labour force, reduce labor intensity, it is achieved the continuous prodution from raw material sheet production to formed product, can adjust the distance of main device accordingly according to product size, adapt to the needs of different product.
Description
Technical field
This utility model belongs to plastic uptake technical field, particularly relates to a kind of continuous way plastic uptake production line.
Background technology
Plastic uptake is a kind of plastic processing, and cardinal principle is by high-temperature heating plasticizing extrusion, shape by raw materials for plastics production
Becoming the sheet material that temperature is soft, sheet material, by the mould part of conveyer belt to plastic uptake production line, uses vac sorb to cool down in die surface
Aftershaping, semi-finished product cut formation finished product through tape transport to cross cutting part again.
It is higher due to temperature in process of production that existing plastic uptake produces sheet, it is impossible to enough cools down timely, as easy as rolling off a log causes molding
The side of product have epitome, be waste product, will appear from substantial amounts of scrap products, cause great resource and fund waste, also
Do not adapt to the production needs of the product of different size, be badly in need of one and coordinate the life of continuous way plastic uptake production line each parts continuous synchronization
The equipment produced, to simplify production process, improves the continuous and synchronicity produced.
Utility model content
For the problems referred to above to be solved, this utility model provides a kind of continuous way plastic uptake production line.
The technical solution of the utility model: a kind of continuous way plastic uptake production line, including die device, die-cutting apparatus, ejects
Collection device, scrap-shearing device, distance adjusting part, automatic synchronizing apparatus, it is characterised in that described automatic synchronizing apparatus bag
Include underframe, carriage, carrier chain power set, servomotor, rotary encoder and carrier chain, it is characterised in that described carriage
Being arranged on underframe, described carrier chain sets up on described carriage, and described carrier chain power set are connected also with described carrier chain
Power, described carrier chain power set and described servomotor is provided to be connected by power installing plate and described carriage are fixing,
Being provided with line slideway bottom described carriage, described line slideway is fixed with described carriage by line slideway installing plate,
Described die device, described die-cutting apparatus, described in eject collection device and be arranged on line slideway, described scrap-shearing device sets
Put and eject collection device rear described.
Described die device, described die-cutting apparatus, described in eject that to be provided with described pressure chain below the top board of collection device cold
But mechanism, described pressure chain cooling body includes pressing chain support, pressure chain cylinder and pressure chain cooling body, described pressure chain support one end and institute
State side column to fix, the described pressure chain support other end and described pressure chain cylinder, two described pressure chain cylinders be one group respectively with described
Pressure chain cooling body two ends are fixed, and arrange circulating liquid in the cavity of described pressure chain cooling body, and described circulating liquid is coolant, institute
State and be provided with pressure key way bottom pressure chain cooling body, the described pressure key way bottom the through described pressure chain cooling body of described carrier chain.
Described die device includes support body, upper die component, lower mold assemblies, induction apparatus, described upper die component and described lower mold
Assembly is arranged in support body, and described upper die component and described lower mold assemblies are arranged in described support body, described upper die component and institute
State lower mold assemblies to be connected with upper mold cylinder and lower mold cylinder respectively, upper mold cooling body, described lower mold are set in described upper die component
Assembly arranges lower mold cooling body, and described upper die component is provided with venting communication hole, described lower mold assemblies is provided with ventilation even
Through hole, described venting communication hole is connected with source of the gas by positive and negative air-pressure switching switch, described upper die component and described lower mold assemblies
Described upper mold cooling body and described upper mold cooling body use serpentine configuration, serpentine configuration described upper mold cooling with described ventilation
Intercommunicating pore distributes alternately, and the described lower mold cooling of serpentine configuration distributes alternately with described venting communication hole, described serpentine configuration
Head section and tail end are connected with water inlet and outlet respectively, and the side of described upper die component and described lower mold assemblies is respectively provided with
State water inlet and described outlet;
Described upper die component is provided with the first lift adjustment screw rod, and described upper die component is provided with handwheel, described lower module
Part is provided with the second lift adjustment screw rod, and described lower mold assemblies is provided with handwheel, and described pressure chain support is provided with regulating tank, described
Pressure chain cylinder head is provided with connection screw rod, and described connection screw rod is provided with the nut of coupling, and described pressure chain cylinder is by described
Connect screw rod insert described regulating tank and be connected with described pressure chain support with described nut is fixing.
Described carrier chain sets up on described carriage by drive mechanism, on described drive mechanism carriage, and described transmission
Mechanism includes head sprocket, from sprocket wheel, fixed connection shaft, driven support shaft, described head sprocket is two, and two described head sprockets lead to
Crossing described fixed connection shaft to connect, described is two from sprocket wheel, is connected by described fixed connection shaft from sprocket wheel described in two, from
Dynamic support shaft is two, and described carrier chain frame successively is placed on head sprocket, from sprocket wheel and two driven support shafts, described carrier chain
Power set are by belt drive and connect described fixed connection shaft and for described carrier chain and provide power, described rotary encoder
Be arranged on described carriage described head sprocket outside, described rotary encoder matches with described servomotor, described in watch
Taking motor to be connected with ball-screw by belt, described ball-screw is fixed on described die device, described die-cutting apparatus, ejects
Under the base plate of collection device mechanism, described carrier chain uses band adnexa carrier chain structure, and described adnexa is hook structure.
Described die-cutting apparatus includes die-cutting portion support body, die-cutting portion upper die component, die-cutting portion lower mold assemblies, guidance set and mould
Cut power set, it is characterised in that described die-cutting portion upper die component, described die-cutting portion lower mold assemblies are arranged on described die-cutting portion frame
Internal, the upper plate of described die-cutting portion upper die component and the described die-cutting portion support body of described die-cutting portion support body is fixed, described die-cutting portion
The lower plate of lower mold assemblies and the described die-cutting portion support body of described die-cutting portion support body is fixed, and described die-cutting portion upper die component is arranged on institute
Stating above die-cutting portion lower mold assemblies, described guidance set is arranged on outside 4 side columns of described die-cutting portion support body, and described distance is adjusted
Joint assembly is arranged in described die-cutting portion support body lower plate and is positioned at both sides before and after described die-cutting portion lower mold assemblies, and described power fills
Putting the top being arranged on described die-cutting portion support body, described cross cutting power set are connected with described die-cutting portion upper die component and provide dynamic
Power, described power set include that 2 80 diameter hydraulic cylinders and 100 diameter hydraulic cylinders, 2 described 80 diameter hydraulic cylinder positions set position
In the both sides of the top board of described die-cutting portion support body, described 100 diameter hydraulic cylinders are arranged on 80 diameter hydraulic cylinder described in said two
Middle.
The described collection device that ejects includes that material bin, ejection part support body, ejecting mechanism, described ejection part support body include top
Plate, base plate and four side columns, four described side columns are arranged on described top board and described base plate corner and connect described top board and institute
Stating base plate, described material bin is arranged on the top of described ejection part support body, and described material bin is provided with enumerator, described material bin
Being fixed with described ejection part support body top board by rapid fixture, described ejecting mechanism is arranged in described ejection part support body, presses chain
Assembly is arranged below described ejection part support body top board, and described ejecting mechanism includes hoistable platform, knock-pin and elevating mechanism, described
Knock-pin is multiple, and described hoistable platform is provided with multiple T-slot, and described knock-pin matches with described T-slot, described lifting
Mechanism is arranged on the base plate of described ejection part support body.
Described scrap-shearing device includes nip rolls assembly, roller knife assembly, cut part support body and power set, described shearing
Portion's support body includes support, the first dividing plate, second partition and top board, and described power set are arranged on the described of described cut part support body
The top of top board, described power set are connected by chain band with described nip rolls assembly and roller knife assembly and drive, described pressure
Material roller assembly is 2 groups, nip rolls assembly described in 2 groups be arranged on the described second partition front end in the middle of described cut part support body and after
End, described roller knife assembly is arranged on the middle part on the described second partition in the middle of the support body of described cut part, described roller knife assembly bag
Including upper bracket, lower carriage, fixing cutter, swivel knife, roll shaft and hold-down support, described lower carriage is arranged on second partition, described
Lower carriage is provided with the first hole, location, and described fixing cutter inserts described first hole, location by bolt and is fixed on described lower carriage
On, described upper bracket is provided with the second hole, location, and described swivel knife is inserted described second hole, location by bolt and is fixed on described
On upper bracket, described upper bracket is fixed with described roll shaft, and described roll shaft is fixed with described hold-down support, and described hold-down support is fixed
At two ends, top board left and right on the bracket.
Arranging orientation guided way on described underframe, described carriage bottom side is arranged and leading that described orientation guided way matches
Rail pulley.
The rear end, bottom of described carriage sets up distance adjusting part, described away from described from adjusting part include bracing frame,
Adjustable diameter and screw adjusting bar and screw guide, support frame as described above is arranged on described underframe, and support frame as described above is provided with installing hole, described
Screw guide is arranged on the rear end, bottom of described carriage, and described adjustable diameter and screw adjusting bar runs through the described installing hole of support frame as described above
Insert screw guide.
The beneficial effects of the utility model: arrange rationally, reduce labour force, reduce labor intensity, it is achieved from raw material sheet
Material produces the continuous prodution of formed product, can adjust the distance of main device accordingly according to product size, adapts to difference and produces
The needs of product, upper die component and lower mold assemblies side are provided with condensed water water inlet and outlet, to molding on the basis of air-cooled
Plastic cools down again, makes product qualified rate be greatly promoted, and reduces the waste of plastic in knockout course, reduces and produce
Cost, makes sheet material cooling down simultaneously, and refrigeration is reliable and stable, and rate of cooling is fast, improves cooling rate, reduces the demoulding
The waste of plastic in journey, reduces production cost.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is automatic synchronizing apparatus structural representation of the present utility model.
Fig. 3 is die device structural representation of the present utility model.
Fig. 4 is the partial structurtes schematic diagram under the protective cover of die device of the present utility model.
Fig. 5 is the sectional elevation schematic diagram of the upper die component of die device of the present utility model, lower mold assemblies.
Fig. 6 is the tool upper mold cooling body (or lower mold cooling body) of die device of the present utility model and putting down of venting communication hole
Face is arranged and is intended to.
Fig. 7 is die-cutting apparatus structural representation of the present utility model.
Fig. 8 is of the present utility model to eject collection device structural representation.
Fig. 9 is scrap-shearing device structural representation of the present utility model
Figure 10 is the partial structurtes schematic diagram of scrap-shearing device of the present utility model.
In figure, 1, underframe, 2, carriage, 3, carrier chain power set, 4, servomotor, 5, rotary encoder, 6, conveying
Chain, 7, line slideway, 8, line slideway installing plate, 9, head sprocket, 10, from sprocket wheel, 11, fixed connection shaft, 12, driven support
Axle, 13, ball-screw, 14, orientation guided way, 15, Guide rollers, 16, distance adjusting part, 17, bracing frame, 18, spiral adjusts
Pole and 19, screw guide, 20, power installing plate, 21, automatic synchronizing apparatus, 22, die device, 23, die-cutting apparatus, 24,
Eject collection device, 25, scrap-shearing device, 26, pressure chain cooling body, 27, pressure chain support, 28, pressure chain cylinder, 29, pressure chain
Cooling body, 30, pressure key way, 31, regulating tank, 32, support body, 33, upper die component, 34, lower mold assemblies, 35, induction apparatus, 36, protection
Cover, 37, upper mold cylinder, 38, lower mold cylinder, 39, upper mold cooling body, 40, lower mold cooling body, 41, venting communication hole, 42, main logical
Trachea, 43, serpentine configuration, 44, water inlet, 45, outlet, 46, inlet, 47, liquid outlet, 48, die-cutting portion support body, 49, mould
Cut portion's upper die component, 50, die-cutting portion lower mold assemblies, 51, guidance set, 52, cross cutting power set, 53, material bin, 54, eject
Portion's support body, 55, ejecting mechanism, 56, hoistable platform, 57, knock-pin, 58, elevating mechanism, 59, T-slot, 60, nip rolls assembly,
61, roller knife assembly, 62, cut part support body, 63, waste material shear power set, 64, waste material shear support, the 65, first dividing plate, 66,
Second partition, 67, waste material shear top board, 68, chain band, 69, upper bracket, 70, lower carriage, 71, fixing cutter, 72, swivel knife,
73, roll shaft, the 74, hold-down support, 75, first hole, location, the 76, second hole, location.
Detailed description of the invention
Below in conjunction with the accompanying drawings a kind of detailed description of the invention of the present utility model is explained.
This utility model relates to a kind of continuous way plastic uptake production line, including die device 22, die-cutting apparatus 23, ejects collection
Device 24, scrap-shearing device 25, distance adjusting part 16, automatic synchronizing apparatus 21, automatic synchronizing apparatus 21 include underframe 1,
Carriage 2, power delivery unit 3, servomotor 4, rotary encoder 5 and carrier chain 6, carriage 2 is arranged on underframe 2, defeated
Sending chain 6 to set up on carriage 2, carrier chain power set 3 are connected with carrier chain 6 and provide power, carrier chain power set 6 and watching
Take motor 4 to be connected by power installing plate 20 is fixing with carriage 2, line slideway 7, line slideway 7 are installed bottom carriage 3
Fixed with carriage 2 by line slideway installing plate 8, die device 22, die-cutting apparatus 23, eject collection device 24 and be arranged on directly
On line guide rail 7, scrap-shearing device 25 is arranged on and ejects collection device 24 rear.
Die device 22, die-cutting apparatus 23, eject be provided with below the top board of collection device 24 pressure chain cooling body 26, pressure
Chain cooling body 26 includes pressing chain support 27, pressure chain cylinder 28 and pressure chain cooling body 29, and pressure chain support 27 one end is fixed with side column,
Pressure chain support 27 other end and pressure chain cylinder 28, two pressure chain cylinders 28 are one group to be fixed with pressure chain cooling body 29 two ends respectively,
Arranging circulating liquid in the cavity of pressure chain cooling body 29, circulating liquid is coolant, is provided with pressure chain bottom pressure chain cooling body 29
Groove 30, the pressure key way 30 bottom carrier chain through pressure chain cooling body 29, pressure chain cooling body 29 top arranges coolant inlet 46
With liquid outlet 47.
Die device 22 includes support body 32, upper die component 33, lower mold assemblies 34, induction apparatus 35, upper die component 33 and lower mold
Assembly 34 is arranged in the protective cover 36 of support body 32, upper die component 33 and lower mold assemblies 34 respectively with upper mold cylinder 37 and lower mold gas
Cylinder 38 connects, and arranges upper mold cooling body 39 in upper die component 33, and lower mold assemblies 34 arranges lower mold cooling body 40, on upper die component 33
Being provided with venting communication hole 41, lower mold assemblies 34 is provided with venting communication hole 41, venting communication hole 41 is by main breather 42
It is connected with positive and negative air-pressure switching switch and source of the gas, the upper mold cooling body 39 of upper die component 33 and lower mold assemblies 34 and lower mold cooling body
40 use serpentine configuration 43, and the upper mold cooling of serpentine configuration 43 distributes alternately with venting communication hole 41, the lower mold of serpentine configuration 43
Cooling distributes alternately with venting communication hole 41, and the head section of serpentine configuration 43 and tail end connect with water inlet 44 and outlet 45 respectively
Connecing, the side of upper die component 33 and lower mold assemblies 34 is provided with water inlet 44 and outlet 45,
Upper die component 33 is provided with the first lift adjustment screw rod, and upper die component 33 is provided with handwheel, and lower mold assemblies 34 is arranged
Having the second lift adjustment screw rod, lower mold assemblies 34 is provided with handwheel, and pressure chain support 27 is provided with regulating tank 31, and pressure chain cylinder 28 pushes up
Portion is provided with connection screw rod, connects screw rod and is provided with the nut of coupling, and pressure chain cylinder 28 inserts regulating tank 31 by connecting screw rod
And be connected with pressure chain support 27 with nut is fixing.
Carrier chain 6 sets up on carriage 2 by drive mechanism, and drive mechanism includes head sprocket 9, from sprocket wheel 10, the company of fixing
Spindle 11, driven support shaft 12, head sprocket 9 is two, and two head sprockets 9 are connected by fixed connection shaft 11, from sprocket wheel 10 are
Two, two are connected by fixed connection shaft 11 from sprocket wheel 10, and driven support shaft 12 is two, and carrier chain 6 frame successively is placed on master
Sprocket wheel 9, from the driven support shaft 12 of sprocket wheel 10 and two, carrier chain 6 power set 3 are connect by belt drive being fixedly connected
Axle 11 for carrier chain 6 and provide power, rotary encoder 5 is arranged on outside the head sprocket of institute's carriage 2, rotary encoder 5
Match with servomotor 4, rotary encoder 5 particularly high temperature, severe cold, humidity, at a high speed, high vibrations other turn encoder cannot
The occasion of normal work.Due to rotary encoder, alternative photoelectric encoder, it is widely used in SERVO CONTROL system
System, robot system, machine tool, etc. in the angle in field, position detecting system, this utility model has selected rotary coding
Device.Servomotor 4 is connected with ball-screw 13 by belt, and ball-screw 13 is fixed on die device 22, die-cutting apparatus 23, top
Go out under the base plate of collection device mechanism, die device 22, die-cutting apparatus 23, eject collection device mechanism and cross servomotor 4 and drive
Ball-screw 13 structure realizes doing synchronous reciprocating on line slideway 7 and moves, and carrier chain 6 uses band adnexa carrier chain structure, adnexa
For hook structure.
Die-cutting apparatus 23 includes die-cutting portion support body 48, die-cutting portion upper die component 49, die-cutting portion lower mold assemblies 50, guidance set
51 and cross cutting power set 52, it is characterised in that die-cutting portion upper die component 49, die-cutting portion lower mold assemblies 50 are arranged on die-cutting portion frame
In body 48, the upper plate of die-cutting portion upper die component 49 and the die-cutting portion support body 48 of die-cutting portion support body 48 is fixed, die-cutting portion lower mold assemblies
50 fix with the lower plate of the die-cutting portion support body 48 of die-cutting portion support body 48, and die-cutting portion upper die component 49 is arranged on die-cutting portion lower mold assemblies
Above in the of 50, guidance set 51 is arranged on outside 4 side columns of die-cutting portion support body 48, and distance adjusting part is arranged on die-cutting portion support body
In 48 lower plates and be positioned at both sides before and after die-cutting portion lower mold assemblies 50, power set are arranged on the top of die-cutting portion support body 48, mould
Cutting power set 52 and be connected and provide power with die-cutting portion upper die component 49, power set include 2 80 diameter hydraulic cylinders and 100
Diameter hydraulic cylinder, 2 80 diameter hydraulic cylinder positions set the both sides at the top board of die-cutting portion support body 48, the position, and 100 diameter hydraulic cylinders set
Putting in the middle of two 80 diameter hydraulic cylinders, distance adjusting part 16 is arranged on the middle, bottom of die-cutting portion support body 48.
Ejecting collection device 24 and include material bin 53, ejection part support body 54, ejecting mechanism 55, ejection part support body 54 includes top
Plate, base plate and four side columns, four side columns are arranged on top board and base plate corner and connect top board and base plate, and material bin 53 is arranged on
The top of ejection part support body 54, material bin 53 is provided with enumerator, and material bin 53 is pushed up with ejection part support body 54 by rapid fixture
Plate is fixed, and ejecting mechanism 55 is arranged in ejection part support body 54, and ejecting mechanism 55 includes hoistable platform 56, knock-pin 57 and lifting
Mechanism 58, knock-pin 57 is multiple, and hoistable platform 56 is provided with multiple T-slot, and knock-pin 57 matches with T-slot 59, lifting
Mechanism 58 is arranged on the base plate of ejection part support body 54.
Scrap-shearing device 25 includes that nip rolls assembly 60, roller knife assembly 61, cut part support body 62 and waste material shear power
Device 63, cut part support body 62 includes that waste material is sheared support the 64, first dividing plate 65, second partition 66 and waste material and sheared top board 68,
Waste material is sheared power set 63 and is arranged on waste material and shears the top of top board 68, waste material shear power set 63 by chain band 68 with
Nip rolls assembly 60 and roller knife assembly 61 connect and drive, and nip rolls assembly 60 is 2 groups, and 2 groups of nip rolls assemblies 60 are arranged on and cut
Cut second partition 66 front-end and back-end in the middle of portion's support body 62, roller knife assembly 61 be arranged in the middle of cut part support body 62 second every
Middle part on plate 66, roller knife assembly 61 includes upper bracket 69, upper bracket 70, fixing cutter 71, swivel knife 72, roll shaft 73 and fixing
Seat 74, upper bracket 70 is arranged on second partition 66, and upper bracket 70 is provided with the first hole, location 75, and fixing cutter 71 is inserted by bolt
Entering the first hole, location 75 to be fixed on upper bracket 70, upper bracket 69 is provided with the second hole, location 76, and swivel knife 72 is inserted by bolt
Entering the second hole, location 76 to be fixed on upper bracket 69, upper bracket 69 is fixed with roll shaft 73, and roll shaft 73 is fixed with hold-down support 74, Gu
Determine bearing 74 to be fixed at two ends, support upper plate left and right.
Arranging orientation guided way 14 on underframe 1, the guide rail that carriage 2 bottom side is arranged with orientation guided way 15 matches is sliding
Wheel.
The rear end, bottom of carriage sets up distance adjusting part 16, and distance adjusting part 16 includes that bracing frame 17, spiral are adjusted
Pole 18 and screw guide 19, bracing frame 17 is arranged on underframe, and bracing frame 17 is provided with installing hole, and screw guide 19 sets
Putting the rear end, bottom at carriage, adjustable diameter and screw adjusting bar 18 runs through the installing hole of bracing frame and inserts screw guide 19.
Make use-case: sheet material is hung on carrier chain by carrier chain hook adnexa and carries the most continuously by raw material sheet material, material piece
When die device 22 delivered to by material, upper mold cylinder 37 and lower mold cylinder 38 are connected with upper die component 33 and lower mold assemblies 34 respectively, on
The action while of mould cylinder 37 and the upper die component 33 of lower mold cylinder 38 drive and lower mold assemblies 34, by raw material sheet extrusion, upper mold
Being provided with venting communication hole 41 on assembly 33 and lower mold assemblies 34, the venting communication hole 41 of lower mold assemblies 34 is cut by positive and negative air-pressure
Changing switch to be connected with source of the gas, outwards evacuate gas by the venting communication hole 41 on lower mold assemblies 34, source of the gas is connected lower mold assemblies 34
Being operated in negative inspiratory pressure state, make material be close to mould inner surface, cylinder keeps certain time pressure, in order to complete plastic uptake mistake
Journey, the concrete plastic uptake time can set according to different product, and after plastics sucking moulding, switching is led in lower mold assemblies 34 venting communication hole 41
Becoming malleation air blowing assisted demoulding to cool down, negative inspiratory pressure, lower mold are led to switch in upper die component 33 venting communication hole 41 the most simultaneously
Malleation blow negative inspiratory pressure of ventilating with lower mold assemblies 34 in assembly 34 venting communication hole 41 coordinates assisted demoulding, makes semi-finished product and lower mold
The inner surface of assembly 34 separates, and upper mold cylinder 37 and lower mold cylinder 38 drive upper die component 33 and lower mold assemblies 34 to reset simultaneously,
Complete the demoulding, it is ensured that the reliable demoulding of plastic product, improve production efficiency;
When being delivered to die-cutting apparatus 23 station by die device 22 plastics sucking moulding material by carrier chain, it is located at die-cutting portion
The lower oil cylinder of lower mold assemblies 50 and the 80 diameter hydraulic cylinder actions being connected with die-cutting portion upper die component 49, another and cross cutting
The 80 diameter hydraulic cylinder deferred actions that portion's upper die component 33 connects, time interval can set, and oil cylinder puts in place and i.e. completes cross cutting action,
Being reserved with even during mold cutter design, lower oil cylinder and simultaneously resetting after pressurize certain time, wherein 100 diameter hydraulic cylinders are for selecting
Join as standby.Two 80 hydraulic cylinder installation sites are identical, and stroke is identical, and two cylinder actions are provided with time difference, can reach time delay
The effect of action, makes cross cutting action be cut off by original entirety simultaneously and changes stationary point cut-out into, can significantly reduce cut-out power, thus reduce
The cost of hydraulic system;
Material is delivered to eject collection device 24 station, and ejecting mechanism 55 is by elevating mechanism 58, and elevating mechanism 58 is double
Stroke cylinder, hoistable platform is provided with ejector beam, completes to eject action, and the usual action of elevating mechanism 58 is one-stroke action, every time
Little stroke jack-up, makes material successively increase, by arranging the rolling counters forward in material bin, if on jack-up dry material to counting
After limit, big stroke ejects, and makes material be pushed into material bin.Hoistable platform is machined with T-slot, and knock-pin 57 matches with T-slot, top
Material bar position can arbitrarily adjust and knock-pin 57 uses Collapsible structure length adjustable, can meet the production need of different product
Want, be not required to newly design and produce collection device, effectively reduce production cost;
Carrier chain enters waste material with the remaining sheet scrap of shear product and shears 64 devices, sheet scrap enter second every
The nip rolls assembly 601 of plate 667 front end, nip rolls assembly 60 is connected with lifting structure, it is simple to adapt to different-thickness panel material, uses
In compressing material and making itself and the synchronized feeding of delivery section, enter the roller knife assembly 61 at the middle part being arranged on second partition 66 afterwards,
Specifically entering and fix between cutter 71 and swivel knife, swivel knife is rotated by step power set i.e. motor, cuts off
Position line speed is identical with velocity of conveying chain, does not hinder sheet line to transport the transport velocity of the sheet material that slows down, and then eliminates because of sheet material
Transport velocity slow down and cause shaped article to cut trimming irregular, product the phenomenon such as being deformed, the sheet material after shearing gives up
Expect that the nip rolls assembly 60 of configured second partition 66 rear end enters scrap collecting tank, for recycling.
Wherein drive mechanism include head sprocket, from sprocket wheel, fixed connection shaft, driven support shaft, head sprocket is two, two
Head sprocket is connected by fixed connection shaft, is two from sprocket wheel, and two are connected by fixed connection shaft from sprocket wheel, driven support shaft
Being two, carrier chain frame successively is placed on head sprocket, from sprocket wheel and two driven support shafts, and carrier chain power set pass through belt
Drive and be fixedly connected spindle for carrier chain and provide power, and raw material sheet material is by having accessory structure carrier chain by sheet material
Being hung on carrier chain to carry the most continuously, adnexa is hook structure, sheet material difficult drop-off, and rotary encoder 5 is arranged on institute's carriage
Head sprocket outside, rotary encoder and servomotor 4 match and play the effect of Synchronization Control, and servomotor 4 passes through belt
Being connected with ball-screw, ball-screw is fixed on die device 22, die-cutting apparatus 23, ejects under the base plate of collection device mechanism,
Die device 22, die-cutting apparatus 23, eject collection device mechanism and cross servomotor 4 and drive ball-screw 13 structure to realize straight line to lead
Doing synchronous reciprocating on rail 7 to move, delivery precision is higher, and transporting velocity and return speed can set, it is achieved synchronizes plastics sucking moulding, carries
The high continuous produced and synchronicity, also simplify production process simultaneously.
The rear end, bottom of carriage sets up distance adjusting part, distance adjusting part include bracing frame, adjustable diameter and screw adjusting bar and
Screw guide, bracing frame is arranged on underframe, and bracing frame is provided with installing hole, and screw guide is arranged on the bottom of carriage
Rear end, adjustable diameter and screw adjusting bar run through bracing frame installing hole insert screw guide, by adjust adjustable diameter and screw adjusting bar, adjust with after
The relative position of continuous scrap-shearing device, it is ensured that follow-up scrap-shearing device is Tong Bu with operation above.
Demoulding cooling body and pressure chain cooling body 26, demoulding cooling body is arranged in die device 22, and the demoulding cools down
Mechanism includes upper die component 33 and lower mold assemblies 34, arranges upper mold cooling body 39 in upper die component 33, and lower mold assemblies 34 is arranged down
Mould cooling body 40, upper die component 33 is provided with venting communication hole, lower mold assemblies 34 is provided with venting communication hole, venting communication
Hole is connected with source of the gas by positive and negative air-pressure switching switch, and the upper mold cooling body 39 of upper die component 33 and the upper mold of lower mold assemblies 34 are cold
But body 39 all uses serpentine configuration, beneficially heat exchange, improves cooling effectiveness, the upper mold cooling of serpentine configuration and venting communication
Hole distributes alternately, and the lower mold cooling of serpentine configuration distributes alternately with venting communication hole so that the surfacing light of the product of molding
Sliding, upper die component 33 and lower mold assemblies 34 side are provided with condensed water water inlet 44 and outlet, to molding on the basis of air-cooled
Plastic cools down again, makes product qualified rate be greatly promoted, and reduces the waste of plastic in knockout course.
Pressure chain cooling body 26 is arranged on die device 22, die-cutting apparatus 23, ejects below the top board collecting dress, and mould fills
Putting 22, die-cutting apparatus 23, eject collection dress and be fixed on the base plate of carriage, carrier chain is erected on carriage, presses chain mechanism
Including pressure chain support 27, pressure chain cylinder 28 and pressure chain cooling body 29, pressure chain support 27 one end is fixed with side column, and pressure chain support 27 is another
One end and pressure chain cylinder 28, two pressure chain cylinders 28 are one group to be fixed with pressure chain cooling body 29 two ends respectively, presses chain cooling body 29
Cavity in circulating liquid is set, circulating liquid is coolant, pressure chain cooling body 29 bottom be provided with pressure key way 30, carrier chain passes through
Pressure key way 30 bottom logical pressure chain cooling body 29 so that the material hung up on carrier chain is fully contacted with pressure chain cooling body 29,
Arranging circulating liquid in the cavity of pressure chain cooling body 29, circulating liquid is coolant, makes sheet material cooling down, and refrigeration is stable
Reliably, rate of cooling is fast, improves cooling rate, reduces the waste of plastic in knockout course, reduces production cost.
Above an example of the present utility model is described in detail, but content has been only preferable reality of the present utility model
Execute example, it is impossible to be considered for limiting practical range of the present utility model.All equalizations made according to this utility model application range
Change and improvement etc., within all should still belonging to patent covering scope of the present utility model.
Claims (10)
1. a continuous way plastic uptake production line, including die device, die-cutting apparatus, eject collection device, weed roll cutting apparatus, away from
From adjusting part, automatic synchronizing apparatus, it is characterised in that described automatic synchronizing apparatus includes underframe, carriage, carrier chain power
Device, servomotor, rotary encoder and carrier chain, described carriage is arranged on underframe, and described carrier chain sets up described defeated
Sending on frame, described carrier chain power set are connected with described carrier chain and provide power, described carrier chain power set and described
Servomotor is connected by power installing plate and described carriage are fixing, is provided with line slideway bottom described carriage, described
Line slideway is fixed with described carriage by line slideway installing plate, described die device, described die-cutting apparatus, described in eject
Collection device is arranged on line slideway, described weed roll cutting apparatus be arranged on described in eject collection device rear.
A kind of continuous way plastic uptake production line the most according to claim 1, it is characterised in that described die device, described cross cutting fill
Put, described in eject and be provided with described pressure chain cooling body below the top board of collection device, described pressure chain cooling body includes pressing chain
Support, pressure chain cylinder and pressure chain cooling body, described pressure chain support one end fixes with described side column, the described pressure chain support other end and
Described pressure chain cylinder, two described pressure chain cylinders are one group to be fixed with described pressure chain cooling body two ends respectively, and described pressure chain cools down
Arranging circulating liquid in the cavity of body, described circulating liquid is coolant, is provided with pressure key way, institute bottom described pressure chain cooling body
State the described pressure key way bottom the through described pressure chain cooling body of carrier chain.
A kind of continuous way plastic uptake production line the most according to claim 1, it is characterised in that described die device includes support body, upper mold
Assembly, lower mold assemblies, induction apparatus, described upper die component and described lower mold assemblies are arranged in support body, described upper die component and institute
State lower mold assemblies to be arranged in described support body, described upper die component and described lower mold assemblies respectively with upper mold cylinder and lower mold cylinder
Connecting, arrange upper mold cooling body in described upper die component, described lower mold assemblies arranges lower mold cooling body, and described upper die component sets
Being equipped with venting communication hole, described lower mold assemblies is provided with venting communication hole, described venting communication hole is switched by positive and negative air-pressure
Switch is connected with source of the gas, and described upper die component and the described upper mold cooling body of described lower mold assemblies and described upper mold cooling body use
Serpentine configuration, the described upper mold cooling of serpentine configuration distributes alternately with described venting communication hole, and the described lower mold of serpentine configuration is cold
But distributing alternately with described venting communication hole, the head section of described serpentine configuration and tail end are connected with water inlet and outlet respectively,
The side of described upper die component and described lower mold assemblies is provided with described water inlet and described outlet,
4. according to a kind of continuous way plastic uptake production line of Claims 2 or 3, it is characterised in that described upper die component is provided with first
Lift adjustment screw rod, described upper die component is provided with handwheel, and described lower mold assemblies is provided with the second lift adjustment screw rod, described under
Membrane module is provided with handwheel, and described pressure chain support is provided with regulating tank, and described pressure chain cylinder head is provided with connection screw rod, described
Connecting screw rod and be provided with the nut of coupling, described pressure chain cylinder inserts described regulating tank by described connection screw rod and uses described spiral shell
Female fixing is connected with described pressure chain support.
A kind of continuous way plastic uptake production line the most according to claim 1, it is characterised in that described carrier chain passes through driver framework
If on described carriage, on described drive mechanism carriage, described drive mechanism includes head sprocket, from sprocket wheel, fixed connection shaft,
Driven support shaft, described head sprocket is two, and two described head sprockets are connected by described fixed connection shaft, described from sprocket wheel is
Two, being connected by described fixed connection shaft from sprocket wheel described in two, driven support shaft is two, and described carrier chain frame successively is put
At head sprocket, from sprocket wheel and two driven support shafts, described carrier chain power set are by belt drive and connect described solid
Determine connecting shaft and for described carrier chain and provide power, described rotary encoder be arranged on described carriage described head sprocket outside
Side, described rotary encoder matches with described servomotor, and described servomotor is connected with ball-screw by belt, described
Ball-screw is fixed on described die device, described die-cutting apparatus, ejects under the base plate of collection device mechanism, and described carrier chain is adopted
By band adnexa carrier chain structure, described adnexa is hook structure.
A kind of continuous way plastic uptake production line the most according to claim 1, it is characterised in that described die-cutting apparatus includes die-cutting portion frame
Body, die-cutting portion upper die component, die-cutting portion lower mold assemblies, guidance set and cross cutting power set, it is characterised in that described die-cutting portion
Upper die component, described die-cutting portion lower mold assemblies are arranged in described die-cutting portion support body, described die-cutting portion upper die component and described mould
The upper plate of the described die-cutting portion support body cutting portion's support body is fixed, described die-cutting portion lower mold assemblies and the described mould of described die-cutting portion support body
The lower plate cutting portion's support body is fixed, and described die-cutting portion upper die component is arranged on above described die-cutting portion lower mold assemblies, described guiding group
Part is arranged on outside 4 side columns of described die-cutting portion support body, and described distance adjusting part is arranged on described die-cutting portion support body lower plate
Going up and be positioned at both sides before and after described die-cutting portion lower mold assemblies, described cross cutting power set are arranged on the top of described die-cutting portion support body
Portion, described cross cutting power set are connected with described die-cutting portion upper die component and provide power, described cross cutting power set to include 2
80 diameter hydraulic cylinders and 100 diameter hydraulic cylinders, 2 described 80 diameter hydraulic cylinder positions set the position top board at described die-cutting portion support body
Both sides, described 100 diameter hydraulic cylinders are arranged in the middle of 80 diameter hydraulic cylinders described in said two.
A kind of continuous way plastic uptake production line the most according to claim 1, it is characterised in that described in eject collection device and include material
Storehouse, ejection part support body, ejecting mechanism, described ejection part support body includes that top board, base plate and four side columns, four described side columns are arranged
In described top board and described base plate corner and connect described top board and described base plate, described material bin is arranged on described ejection part frame
The top of body, described material bin is provided with enumerator, and described material bin is solid with described ejection part support body top board by rapid fixture
Fixed, described ejecting mechanism is arranged in described ejection part support body, and pressure chain component arranges below described ejection part support body top board, described
Ejecting mechanism includes that hoistable platform, knock-pin and elevating mechanism, described knock-pin are multiple, and described hoistable platform is provided with multiple
T-slot, described knock-pin matches with described T-slot, and described elevating mechanism is arranged on the base plate of described ejection part support body.
A kind of continuous way plastic uptake production line the most according to claim 1, it is characterised in that described weed roll cutting apparatus includes binder
Roll assembly, roller knife assembly, roller cut portion's support body and power set, and described roller is cut portion's support body and included support, the first dividing plate, second partition
And top board, described power set are arranged on the top that described roller cuts the described top board of portion's support body, and described power set pass through chain
Band is connected with described nip rolls assembly and roller knife assembly and drives, and described nip rolls assembly is 2 groups, nip rolls assembly described in 2 groups
Being arranged on described roller and cut the described second partition front-end and back-end in the middle of portion's support body, described roller knife assembly is arranged on described roller and cuts portion
The middle part on described second partition in the middle of support body, described roller knife assembly includes upper bracket, lower carriage, fixing cutter, swivel knife, roller
Axle and hold-down support, described lower carriage is arranged on second partition, and described lower carriage is provided with the first hole, location, described fixing cutter
Inserting described first hole, location by bolt to be fixed on described lower carriage, described upper bracket is provided with the second hole, location, described
Swivel knife is inserted described second hole, location by bolt and is fixed on described upper bracket, and described upper bracket is fixed with described roll shaft,
Described roll shaft is fixed with described hold-down support, and described hold-down support is fixed on two ends, top board left and right on the bracket.
A kind of continuous way plastic uptake production line the most according to claim 1, it is characterised in that orientation guided way is set on described underframe,
Described carriage bottom side arranges the Guide rollers matched with described orientation guided way.
A kind of continuous way plastic uptake production line the most according to claim 1, it is characterised in that the rear end, bottom of described carriage sets up
Distance adjusting part, includes bracing frame, adjustable diameter and screw adjusting bar and screw guide from adjusting part, and support frame as described above is arranged on described
On underframe, support frame as described above is provided with installing hole, and described screw guide is arranged on the rear end, bottom of described carriage, described spiral shell
Tune pole and run through the described installing hole insertion screw guide of support frame as described above.
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CN201620211637.XU CN205767438U (en) | 2016-03-18 | 2016-03-18 | A kind of continuous way plastic uptake production line |
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CN201620211637.XU CN205767438U (en) | 2016-03-18 | 2016-03-18 | A kind of continuous way plastic uptake production line |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105599281A (en) * | 2016-03-18 | 2016-05-25 | 天津市职业大学 | Continuous type plastic-suctioning production line |
CN107364109A (en) * | 2017-08-22 | 2017-11-21 | 瑞安市君达机械有限公司 | A kind of plastics sucking moulding all-in-one |
CN108215054A (en) * | 2017-12-29 | 2018-06-29 | 四川威卡自控仪表有限公司 | A kind of novel meter injection molding processing unit (plant) |
CN110466137A (en) * | 2019-09-24 | 2019-11-19 | 傲毅高新材料(无锡)有限公司 | Automate film plastics sucking moulding production line |
-
2016
- 2016-03-18 CN CN201620211637.XU patent/CN205767438U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105599281A (en) * | 2016-03-18 | 2016-05-25 | 天津市职业大学 | Continuous type plastic-suctioning production line |
CN107364109A (en) * | 2017-08-22 | 2017-11-21 | 瑞安市君达机械有限公司 | A kind of plastics sucking moulding all-in-one |
CN108215054A (en) * | 2017-12-29 | 2018-06-29 | 四川威卡自控仪表有限公司 | A kind of novel meter injection molding processing unit (plant) |
CN110466137A (en) * | 2019-09-24 | 2019-11-19 | 傲毅高新材料(无锡)有限公司 | Automate film plastics sucking moulding production line |
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