CN205765641U - Oxide skin datatron - Google Patents
Oxide skin datatron Download PDFInfo
- Publication number
- CN205765641U CN205765641U CN201620384155.4U CN201620384155U CN205765641U CN 205765641 U CN205765641 U CN 205765641U CN 201620384155 U CN201620384155 U CN 201620384155U CN 205765641 U CN205765641 U CN 205765641U
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- China
- Prior art keywords
- oxide skin
- spray gun
- datatron
- work chamber
- turntable
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Abstract
This utility model relates to a kind of oxide skin datatron, belongs to abrasive jet lathe or device technique field.Oxide skin cleaning machine, including work chamber, turntable, slurry system, air supply system and spray gun, turntable is positioned at work chamber, spray gun is positioned at above turntable, slurry system includes abrasive pump and storage bin hopper, and abrasive pump is positioned on storage bin hopper, is ground by material, storage bin hopper is all connected with spray gun with air supply system, for abrasive material is gone out spray gun with flow regime.Utility model is applied to grinding tool cleaning, there is cleaning efficiency height, low cost and other advantages.
Description
Technical field
This utility model relates to a kind of oxide skin datatron, belongs to abrasive jet lathe or device technique field.
Background technology
It is known that red stamping die, hot forged mould, in use, owing to will produce oxygen after workpiece service temperature
Changing and decarburization, rub with face, mold work chamber through repeatedly surface of the work, workpiece oxide skin is gradually shed to mold cavity, makes mould
Working chamber surface forms oxide skin, affects the uniformity of mould cooling, and after causing quenching, hardness is not enough, or soft spots occurs.
The intersection, two faces of mould parts, all can be connected by radius of corner.Radius of corner is one on mould parts
Important parameter.Radius of corner is divided into outer (convex) radius of corner and interior (recessed) radius of corner.The size of the radius of corner of working portion,
Not only having an impact technique and drip molding quality, also failure mode and life-span on mould produce impact.
Current each big business, all use traditional manual grinding technique, use rubber bistrique and electric tool to process red punching
Mould, hot forged mould surface scale deposition problems.This low process efficiency, and also cannot in the dead angle on die-face
Cleaning out, manual rubber polishing, polish out through several times, the concavo-convex spot size of mould is by certain abrasion, during use
Between gradually cause product size defective, force mould to be scrapped, to each big business processing mold expense remain high！
Based on this, make the application.
Utility model content
In order to overcome the drawbacks described above existing for the removal of existing oxide skin, the application provides a kind of cleannes height, processes effect
The oxide skin datatron that rate is high, the oxide skin cleaning efficiency that the red stamping die of this processor pair, hot forged mould surface are formed is high, cleaning
Totally, do not change mold cavity size, promote mould surface lubrication, release property, the feature such as simple to operate, thoroughly solve due to
Problem scrapped by the mould that oxide skin is brought.
For achieving the above object, the technical scheme that the application takes is as follows:
Oxide skin datatron, including work chamber, turntable, slurry system, air supply system and spray gun, turntable is positioned at work chamber
In, spray gun is positioned at above turntable, and slurry system includes abrasive pump and storage bin hopper, and abrasive pump is positioned on storage bin hopper, is ground by material,
Storage bin hopper is all connected with spray gun with air supply system, for abrasive material is gone out spray gun with flow regime.
Further, as preferably:
Being provided with track on described work chamber sidewall, turntable is movably installed on this track.
Described spray gun one end connects with air supply system and slurry system, and the other end extends in work chamber, and be positioned at turn
Above platform.
Described air supply system is blower fan, and blower fan is connected with spray gun by airduct.
Described storage bin hopper leads to charge tube and connects with spray gun.It is furthermore preferred that described material pipe is metal hose, both can bear
The pressure of air supply system, can shape and position again.
Described turntable is positioned in go-cart, can also match with track to pull out or to push work chamber, turntable and go-cart,
Go-cart promotes turntable to enter along track or pull-out work chamber.
Described work chamber top is provided with cleaning shower nozzle, for cleaning the oxide skin under being ground by abrasive material.
It is provided with outlet below described work chamber, is used for discharging rinse water and oxide skin.It is furthermore preferred that described row
Outlet is provided above filter screen, filters bigger oxide skin, it is to avoid it blocks outlet.
Described work chamber top is provided with illuminating lamp, the convenient cleaning state observing its inner mold.
The host computer system of the application is to grind liquid pump and compressed air as power, to grind liquid as medium, and will mill by spray gun
Liquid high velocity jet, to surface of the work, reaches intended processing purpose.Wherein, water route aspect, liquid sandblasting machine must be equipped with
Water source.The industrial tap water entering liquid machine is divided into three tunnels, a road to enter storage tank, is controlled in storage tank by water filling ball valve
Water filling；One tunnel enters the cleaning hydraulic giant in work chamber, for after processing, is carried out workpiece and engine room inside；One
Road enters cascade nozzle, is controlled by cascade nozzle switch, sprays water curtain to viewing glass when needed, to coordinate wiper
Cleaning viewing glass；Gas circuit aspect, the compressed air of access arrangement is divided, and enters spray gun, according to the requirement of processing technique, works as mill
After liquid enters spray gun, can directly carry out processing, it is achieved depletion of QI is processed, it is also possible to start compressed air, make mill liquid in spray
After being accelerated by compressed air in rifle, then carry out processing, it is achieved have gas to process.Compressed air is by the electricity in spray gun gas circuit
Magnet valve realizes operating control.
Preparation before using and inspection:
(1) according to job requirement or adapt to easy to operate, spray gun can be fixed on adjustable gun stand operation, also
Hand-holdable spray gun operates.
(2) choose applicable abrasive material and inject storage tank, and determine technological parameter.It is switched to the water, gas and electricity source of machine, beats
On and off switch on turn on case, whether two fluorescent tubes in inspection machine illuminator are opened.
(3) check in storage tank and grind liquid liquid level, as less than storage tank overfall, storage tank water filling ball valve should be opened, to storage tank
Interior water filling, until liquid level closes water filling ball valve after reaching overfall.Set up the pressure being entered spray gun by filtering pressure reducing valve on demand
Contracting air pressure.Depending on concrete condition, the hydrops in filtering pressure reducing valve water cup and other impurity are emitted.
Operation sequence, method and points for attention in startup and running:
(1) both hands stretch into protective gloves, hand-held or hand steered workpiece, if workpiece is relatively big, can be put on the table by workpiece.
During pistol work, spray gun of must holding with a firm grip when starting mill liquid pump.
(2) gently stepping on left side foot switch, mill liquid pump can carry out sandblasting processing after starting.
(3) as compressed air need to be added, gentlier step on middle Pedal type electricity switch and step on switch.If needing in Jia Gong individually to stop the supple of gas or steam, can
Gently step on left side foot switch.
(4), in the sandblasting course of processing, on the one hand there are suitable jet length and angle between spray gun to be kept and workpiece, another
Aspect spray gun to be made and the uniform relative movement of catch cropping of workpiece, make surface of the work be processed by the injection of mill liquid stream equably,
To obtain uniform finished surface, until realizing satisfactory results.
In the sandblasting course of processing, the most handy spray gun sprays for a long time at the same position of workpiece, should be to reach pre-
Phase purpose is advisable, in order to avoid the size of defective work piece and geometry.
Workpiece is placed on turntable, by go-cart, turntable is advanced work chamber together with workpiece along track, close
Dodge gate on work chamber, power-on and abrasive pump, and step on foot switch, rifle head is manually arranged to be painted by logical charge tube
The process position of workpiece, abrasive material leads to charge tube and enters spray gun, and the compression pressure-air of air supply system feeds spray by trachea simultaneously
Rifle, abrasive material and pressure-air are mixed to form radiation gas abrasive flows at a high speed in spray gun, and this high speed radiation gas abrasive material flows through spray
Surface of the work invested by rifle, i.e. completes cleaning, to be cleaned after, close slurry system and air supply system, pull out turntable, unload
Lower workpiece, both can start circulation next time.
Use technical scheme, it is possible to effective cleaning mold work chamber surface scale, do not damage mold work
Surface, does not change any size in mold work chamber, and die surface is cleaned out, and thoroughly solves the mould brought due to oxide skin
Scrap problem, complete work efficiency high, simple to operate.
Compared with traditional handicraft, the application can realize the compression of the liquid handling of oxide skin, slurry system and air supply system
Pressure-air works simultaneously, in spray gun after mixing, invests surface of the work radiation gas abrasive flows at a high speed through spray gun.Owing to there being gas
The double method of work executed, make the air velocity that radiates more than 2.18Ma, this just determine production efficiency that oxide skin processes and
It is much higher that luminosity processes technique than conventional oxidation skin, while improving efficiency tens times, also has the biggest proposing in quality
High.
The application is to grind liquid pump and compressed air as power, to grind liquid as medium, and will mill liquid high velocity jet by spray gun
To surface of the work, reach removing surface and the process equipment of light decorations purpose.The application is applicable to following process:
1) oxide skin, residual salt and the welding slag of cleaning heat treatment part, weldment, foundry goods, forging etc., cleaning quality can reach
Sa3 level.
2) it is applicable to descaling machine and adds the burr of part, surface residue etc..
3) workpiece surface roughness Ra value is changed.
4) it is applicable to the pretreatment processing before surface of the work painting, plating, active surface can be obtained, improve painting, the attachment of coating
Power.
5) the high decorated processing with complex shape part of precision it is applicable to.
6) it is applicable to improve surface of the work physical and mechanical properties, as changed surface stress, improves the profit of mated pair
Sliding condition, reduces the noise etc. in couple motor process.
7) renovation of old parts can be used for.
Use the application to carry out above-mentioned working procedure processing, dust can be significantly improved to the pollution of environment with to workers ' health
Harm, and use fine sand material, process for the surface of precision workpiece；Need not be further provided with dust removal by ventilation equipment with independent
Workroom, can be directly mounted on production line, save produce area, favourable workpiece have enough to meet the need；Method of work is flexible, and technique is joined
Number is variable, adapts to the decorated processing requirement of unlike material and different accuracy part；Processing rear surface quality is high, selects rationally
Under the conditions of technological parameter, than reducing roughness value one-level before processing after general process.Piece surface hardening after treatment, can carry
The wearability of high part and fatigue strength.Abrasive material recycles in the course of the work, and consumption is little.Main parts size service life
Long, and it is easy to maintenance.
Accompanying drawing explanation
Fig. 1 is the structural representation of the application；
Fig. 2 is the structural representation at another visual angle of the application；
Fig. 3 is the operation principle schematic diagram of the application.
Wherein label: 1. work chamber；11. tracks；12. outlets；2. turntable；3. slurry system；31. abrasive materials
Pump；32. storage bin hoppers；321. overfall；33. material pipes；34. foot switchs；35. stirring nozzles；4. spray gun；41. clean
Hydraulic giant；42. water sources；43. water filling ball valves；5. blower fan；51. three linked pieces；52. filtering pressure reducing valves；53. electromagnetic valves；6. push away
Car；7. clean shower nozzle；71. new type pneumatic wipers；8. illuminating lamp；9. drain pipe.
Detailed description of the invention
Embodiment 1
The present embodiment oxide skin datatron, in conjunction with Fig. 1 and Fig. 2, including work chamber 1, turntable 2, slurry system 3, supply system
System and spray gun 4, turntable 2 is positioned at work chamber 1, and spray gun 4 is positioned at above turntable 2, and slurry system 3 includes abrasive pump 31 and storage bin hopper
32, abrasive pump 31 is positioned on storage bin hopper 32, is ground by material, and storage bin hopper 32 is all connected with spray gun 4 with air supply system, and being used for will
Abrasive material goes out spray gun 4 with flow regime.
In conjunction with Fig. 3, workpiece is placed on turntable 2, closes work chamber 1, open air supply system and abrasive pump 31, and by rifle
The 4 process positions arranging workpiece to be painted, abrasive material enters spray gun 4 through storage bin hopper 32, and the compression high pressure of air supply system is empty simultaneously
Gas feeds spray gun 4, and abrasive material and pressure-air are mixed to form radiation gas abrasive flows at a high speed in spray gun 4, this high speed radiation gas
Abrasive material flows through spray gun 4 and invests surface of the work, i.e. completes cleaning, to be cleaned after, close slurry system 3 and supply system
System, opens work chamber 1, unloads workpiece, both can start circulation next time.
Use technical scheme, it is possible to effective cleaning mold work chamber surface scale, do not damage mold work
Surface, does not change any size in mold work chamber, and die surface is cleaned out, and thoroughly solves the mould brought due to oxide skin
Scrap problem, complete work efficiency high, simple to operate.
Compared with traditional handicraft, the application can realize the liquid handling of oxide skin, slurry system 3 and the compression of air supply system
Pressure-air works simultaneously, in spray gun 4 after mixing, invests surface of the work radiation gas abrasive flows at a high speed through spray gun 4.Owing to having
The double method of work executed of gas, makes the air velocity radiated more than 2.18Ma, and this just determines the production efficiency that oxide skin processes
And luminosity is more much higher than conventional oxidation skin process technique, while improving efficiency tens times, also has the biggest in quality
Improve.
Embodiment 2
The present embodiment is identical with the setting of embodiment 1 and operation principle, and difference is: work chamber 1 top is provided with cleaning
Shower nozzle 7, for cleaning the oxide skin under being ground by abrasive material.
Embodiment 3
The present embodiment is identical with the setting of embodiment 1 and operation principle, and difference is: be provided with discharge below work chamber 1
Mouth 12, is used for discharging rinse water and oxide skin.Outlet 12 is provided above filter screen 13, filters bigger oxide skin, it is to avoid its
Blocking outlet.
Embodiment 4
The present embodiment is identical with the setting of embodiment 1 and operation principle, and difference is: work chamber 1 top is provided with illumination
Lamp 8, the convenient cleaning state observing its inner mold.
Embodiment 5
The present embodiment is identical with the setting of embodiment 1 and operation principle, and difference is: work chamber 1 top is provided with cleaning
Shower nozzle 7, for cleaning the oxide skin under being ground by abrasive material；It is provided with outlet 12 below work chamber 1, is used for discharging rinse water and oxygen
Change skin.Outlet 12 is provided above filter screen 13, filters bigger oxide skin, it is to avoid it blocks outlet.
Embodiment 6
The present embodiment is identical with the setting of embodiment 1 and operation principle, and difference is: work chamber 1 top is provided with cleaning
Shower nozzle 7, for cleaning the oxide skin under being ground by abrasive material；It is provided with outlet 12 below work chamber 1, is used for discharging rinse water and oxygen
Change skin.Outlet 12 is provided above filter screen 13, filters bigger oxide skin, it is to avoid it blocks outlet；Work chamber 1 top sets
It is equipped with illuminating lamp 8, the convenient cleaning state observing its inner mold.
Embodiment 7
The present embodiment oxide skin datatron, in conjunction with Fig. 1 and Fig. 2, including work chamber 1, turntable 2, slurry system 3, supply system
System and spray gun 4, turntable 2 is positioned at work chamber 1, and spray gun 4 is positioned at above turntable 2, and slurry system 3 includes abrasive pump 31 and storage bin hopper
32, abrasive pump 31 is positioned on storage bin hopper 32, is ground by material, and storage bin hopper 32 is all connected with spray gun 4 with air supply system, and being used for will
Abrasive material goes out spray gun 4 with flow regime.Wherein, work chamber 1 sidewall being provided with track 11, turntable 2 is movably installed in this track 11
On；The blower fan 5 of air supply system provides pressure-air, spray gun 4 one end to connect with air supply system and slurry system 3, and the other end extends
To work chamber 1, and it is positioned at above turntable 2；Storage bin hopper 32 leads to charge tube 33 and connects with spray gun 4, and this material pipe 33 is metal hose,
Both can bear the pressure of air supply system, can shape and positioned again.
Workpiece is placed on turntable 2, turntable 2 is advanced work chamber 1 together with workpiece along track 11, close work
Dodge gate on cabin 1, opens air supply system and slurry system 3, and steps on foot switch 34, and logical charge tube 33 is manual by rifle head 4
Arranging the process position of workpiece to be painted, abrasive material leads to charge tube 33 and enters spray gun 4, and the compression high pressure that blower fan 5 is provided simultaneously is empty
Gas feeds spray gun 4 by trachea, and abrasive material and pressure-air are mixed to form radiation gas abrasive flows at a high speed in spray gun 4, and this is at a high speed
Radiation gas abrasive material flows through spray gun 4 and invests surface of the work, i.e. completes cleaning, to be cleaned after, close slurry system 3 He
Air supply system, pulls out turntable 2, unloads workpiece, both can start circulation next time.
Use technical scheme, it is possible to effective cleaning mold work chamber surface scale, do not damage mold work
Surface, does not change any size in mold work chamber, and die surface is cleaned out, and thoroughly solves the mould brought due to oxide skin
Scrap problem, complete work efficiency high, simple to operate.
Compared with traditional handicraft, the application can realize the liquid handling of oxide skin, slurry system 3 and the compression of air supply system
Pressure-air works simultaneously, in spray gun 4 after mixing, invests surface of the work radiation gas abrasive flows at a high speed through spray gun 4.Owing to having
The double method of work executed of gas, makes the air velocity radiated more than 2.18Ma, and this just determines the production efficiency that oxide skin processes
And luminosity is more much higher than conventional oxidation skin process technique, while improving efficiency tens times, also has the biggest in quality
Improve.
Embodiment 8
The present embodiment is identical with the setting of embodiment 7 and operation principle, and difference is: turntable 2 is positioned in go-cart 6, to draw
Go out or push work chamber 1, turntable 2 and go-cart 6 to match with track 11, go-cart 6 promote turntable 2 to enter along track 11 or
Pull-out work chamber 1.
Embodiment 9
The present embodiment is identical with the setting of embodiment 7 and operation principle, and difference is: work chamber 1 top is provided with cleaning
Shower nozzle 7, for cleaning the oxide skin under being ground by abrasive material.
Embodiment 10
The present embodiment is identical with the setting of embodiment 7 and operation principle, and difference is: be provided with discharge below work chamber 1
Mouth 12, is used for discharging rinse water and oxide skin.Outlet 12 is provided above filter screen 13, filters bigger oxide skin, it is to avoid its
Blocking outlet.
Embodiment 11
The present embodiment is identical with the setting of embodiment 7 and operation principle, and difference is: work chamber 1 top is provided with illumination
Lamp 8, the convenient cleaning state observing its inner mold.
Embodiment 12
The present embodiment is identical with the setting of embodiment 7 and operation principle, and difference is: work chamber 1 top is provided with cleaning
Shower nozzle 7, for cleaning the oxide skin under being ground by abrasive material；It is provided with outlet 12 below work chamber 1, is used for discharging rinse water and oxygen
Change skin.Outlet 12 is provided above filter screen 13, filters bigger oxide skin, it is to avoid it blocks outlet.
Embodiment 12
The present embodiment is identical with the setting of embodiment 7 and operation principle, and difference is: work chamber 1 top is provided with cleaning
Shower nozzle 7, for cleaning the oxide skin under being ground by abrasive material；It is provided with outlet 12 below work chamber 1, is used for discharging rinse water and oxygen
Change skin.Outlet 12 is provided above filter screen 13, filters bigger oxide skin, it is to avoid it blocks outlet；Work chamber 1 top sets
It is equipped with illuminating lamp 8, the convenient cleaning state observing its inner mold.
The datatron conventionally provided the oxide skin of equal dies with above-described embodiment processes, and it is right
Table 1 is seen than effect.
Table 1 traditional handicraft and the performance synopsis of the application
As it can be seen from table 1 use common processing method, surface finish difficulty is big, efficiency is low, and die size can be by
Gradual change is big, and consumptive material is more；And use the datatron of the application can realize abrasive material and carry out oxide skin process with flow morphology, efficiency can
Improving tens times, and do not have die size change, cleaning is uniformly without dead angle.
Owing to using traditional technological method for processing, one is the requirement making product quality can not reach optimality criterion, and two are
Environmental pollution in various degree can be caused, so can cause many troubles to operator.Calculate by this, use setting of the application
Standby, often set has only to 5-15 minute (including shutdown, clamping time) process time, and production time per piece contrasts, and only accounts for artificial polishing
1/5；Good by wearability after the application oxide skin datatron and corrosion resistance, lustrous surface is soft, non-stimulated to eyes, particularly
Outside line workman constructs in workshop, the most suitably.
Above content is that the preferred implementation combining this utility model creation is entered one to what provided technical scheme made
Step describes in detail, it is impossible to assert that this utility model is created and is embodied as being confined to these explanations above-mentioned, for this utility model
For creating person of an ordinary skill in the technical field, on the premise of creating design without departing from this utility model, it is also possible to
Make some simple deduction or replace, all should be considered as belonging to the protection domain that this utility model is created.
Claims (10)
1. oxide skin datatron, it is characterised in that: include work chamber, turntable, slurry system, air supply system and spray gun, turntable position
In work chamber, spray gun is positioned at above turntable, and slurry system includes abrasive pump and storage bin hopper, and abrasive pump is positioned on storage bin hopper, will
Material grinds, and storage bin hopper is all connected with spray gun with air supply system, for abrasive material is gone out spray gun with flow regime.
2. oxide skin datatron as claimed in claim 1, it is characterised in that: it is provided with track on described work chamber sidewall,
Turntable is movably installed on this track.
3. oxide skin datatron as claimed in claim 1, it is characterised in that: described spray gun one end and air supply system and abrasive material
System connectivity, the other end extends in work chamber, and is positioned at above turntable.
4. oxide skin datatron as claimed in claim 1, it is characterised in that: described air supply system is blower fan, and blower fan passes through
Airduct connects with spray gun.
5. oxide skin datatron as claimed in claim 1, it is characterised in that: described storage bin hopper leads to charge tube with spray gun even
Logical.
6. oxide skin datatron as claimed in claim 5, it is characterised in that: described material pipe is metal hose.
7. oxide skin datatron as claimed in claim 1, it is characterised in that: described turntable is positioned in go-cart.
8. oxide skin datatron as claimed in claim 1, it is characterised in that: described work chamber top is provided with cleaning spray
Head, for cleaning the oxide skin under being ground by abrasive material.
9. oxide skin datatron as claimed in claim 1, it is characterised in that: it is provided with outlet below described work chamber.
10. oxide skin datatron as claimed in claim 1, it is characterised in that: described work chamber top is provided with illuminating lamp.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620384155.4U CN205765641U (en) | 2016-04-29 | 2016-04-29 | Oxide skin datatron |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620384155.4U CN205765641U (en) | 2016-04-29 | 2016-04-29 | Oxide skin datatron |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205765641U true CN205765641U (en) | 2016-12-07 |
Family
ID=57412692
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620384155.4U Expired - Fee Related CN205765641U (en) | 2016-04-29 | 2016-04-29 | Oxide skin datatron |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205765641U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106737221A (en) * | 2017-01-06 | 2017-05-31 | 西北轴承有限公司 | A kind of bearing holder sand blasting device and application method |
-
2016
- 2016-04-29 CN CN201620384155.4U patent/CN205765641U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106737221A (en) * | 2017-01-06 | 2017-05-31 | 西北轴承有限公司 | A kind of bearing holder sand blasting device and application method |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161207 Termination date: 20170429 |
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| CF01 | Termination of patent right due to non-payment of annual fee |