CN205765311U - Aluminum and aluminum alloy strip foil equipment rubber roll band box grinding device - Google Patents
Aluminum and aluminum alloy strip foil equipment rubber roll band box grinding device Download PDFInfo
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- CN205765311U CN205765311U CN201620732152.5U CN201620732152U CN205765311U CN 205765311 U CN205765311 U CN 205765311U CN 201620732152 U CN201620732152 U CN 201620732152U CN 205765311 U CN205765311 U CN 205765311U
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- rubber roll
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Abstract
This utility model relates to a kind of aluminum and aluminum alloy strip foil equipment rubber roll band box grinding device, including lathe, supporting and positioning mechanism, grinding mechanism and control system, bed piece is provided with supporting and positioning mechanism, the side of supporting and positioning mechanism is provided with grinding mechanism, supporting and positioning mechanism includes the headstock, tailstock, driver plate, rotating driving device, dial gauge and adjustable for height front bearing box bracket and after the bearing box bracket, the headstock is fixing with bed piece to be connected, the headstock is provided with driver plate, dial gauge is arranged on driver plate through magnetic stand, chute it is additionally provided with on bed piece, described front bearing box bracket, after the bearing box bracket and tailstock are separately mounted on the chute of lathe；Be provided with band slide rail between the front-end and back-end of lathe moves horizontally beam, slide rail is provided with measurement apparatus, measurement apparatus includes two movable probes, and movable probe is respectively equipped with range sensor, and described measurement apparatus is slidably connected with moving horizontally beam through measuring driving means.
Description
Technical field
This utility model relates to a kind of rubber roll grinding device, is specifically related to a kind of aluminum and aluminum alloy strip foil equipment rubber roll band
Box grinding device.
Background technology
Along with developing rapidly of aluminum processing industry, domestic introduction and gone into operation numerous aluminum and aluminum alloy strip foil production line,
Thus need to use a large amount of rubber roll, such as squeeze roll (acid, alkali cleaning roller clean roller), live-roller, jockey pulley etc..Article one, 150,000 tons/year
The rubber roll installation amount of PS/CTP printing aluminum substrate strip producing line is about 130, and this quantity does not the most include spare part roller and operation
Rear a large amount of reusable reconditioning roller, and it is easily-consumed products.Rubber roll is joined as indispensable in aluminum processing industry production process
Part, is directly related with aluminum and aluminum alloy sheets and strips, and product quality has the contact of countless ties.
Rubber roll is in use often because foreign body causes surface tear or presses against wound, and rubber there will be aging and fatigue flake,
Also the deepest pit, impression can occur because of long-term work, surface roughness does not reaches technological requirement, therefore, and the regular mill of rubber roll
Cut and become particularly important.
Rubber roll grinding device of the prior art uses the mode without bearing housing grinding rubber roll, i.e. dismantles the bearing of rubber roll
After case, use top mode grinding.But the bearing housing dismantlement work before rubber roll grinding often annoyings us, because bearing is anti-
Multiple dismounting easily causes damage, also can reduce rubber roll service precision, cause damage cost, increase labor intensity；And weight
Big rubber roll safety coefficient when using top mode grinding is relatively low.Furthermore, PS/CTP aluminum plate foundation strip producing line is to rubber roll table
Face prescription is very strict, during rubber roll grinding, along with the carrying out of grinding, on the one hand, roll surfaces temperature can be therewith
Raise, make the sharp aroma that rubber roll produces due to local heating；On the other hand, wheel face can remain a large amount of broken glue, serious shadow
The service life of musical sand wheel and roll surfaces quality.
Summary of the invention
For above-mentioned technical problem, a kind of cause damage due to bearing repeated disassembled and assembled when can be prevented effectively from rubber roll grinding
Aluminum and aluminum alloy strip foil equipment rubber roll band box grinding device, band case wet mill unit of the present utility model has been saved cost, has been improved
Grinding safety coefficient, shortens grinding time, improves production efficiency, uses wet milling techniques can reduce air dirty
Focusing on of dye, beneficially rubber (nitrile rubber, polyurethane, fluorubber etc.), cleans lathe, it is to avoid blocking emery wheel, improves glue
Roller surface quality and wheel life.
In order to realize above-mentioned technical goal, the present invention by the following technical solutions:
A kind of aluminum and aluminum alloy strip foil equipment rubber roll band box grinding device, including lathe, supporting and positioning mechanism, milling drum
Structure and control system, described bed piece is provided with supporting and positioning mechanism, and the side of supporting and positioning mechanism is provided with grinding mechanism,
Described supporting and positioning mechanism includes the headstock, tailstock, driver plate, rotating driving device, dial gauge and adjustable for height fore bearing
Cassette carrier and after the bearing box bracket, the lathe bed of lathe is sequentially provided with from front to back along machine axes the headstock, front bearing box bracket,
After the bearing box bracket and tailstock, the described headstock is fixing with bed piece to be connected, and the headstock is provided with driver plate, and driver plate drives with rotating
The main shaft of device is connected, and driver plate is provided with pusher dog, and described dial gauge is arranged on driver plate through magnetic stand, on bed piece
Being additionally provided with chute, described front bearing box bracket, after the bearing box bracket and tailstock are separately mounted on the chute of lathe；Before lathe
Being provided with the beam that moves horizontally of band slide rail between end and rear end, slide rail is provided with measurement apparatus, and described measurement apparatus is located at support
The other side of detent mechanism, described measurement apparatus includes two movable probes, described movable probe is respectively equipped with away from
From sensor, described measurement apparatus is slidably connected with moving horizontally beam through measuring driving means, described rotating driving device,
Measuring driving means to be connected with control system through cable with range sensor, described control system electrically connects with display.
By technique scheme, aluminum of the present utility model and aluminum alloy strip foil equipment rubber roll band box grinding device set
Having front bearing box bracket and after the bearing box bracket, the supporting surface of bearing housing bracket fits like a glove with top roller bearing case, and rubber roll is transported to
Without dismantling bearing housing after between grinding machine, completed between lathe by the headstock, front bearing box bracket, after the bearing box bracket and tailstock
Support location, this support location mode is avoided bearing to damage because of repeated disassembled and assembled, is shortened grinding time, improve
Production efficiency；Accurate for ensureing that rubber roll is positioned by the supporting and positioning mechanism of lathe, this utility model is mounted with hundred on driver plate
Dividing table, the measurement head of dial gauge and rubber roll outermost ends contact, crawl headstock driver plate detects the deviation of rubber roll and machine axes,
Bearing housing bracket height is regulated, it is ensured that rear and front end level when rubber roll is installed according to dial gauge numerical value；It is also provided with on lathe surveying
Amount device, measurement apparatus moves to tail stock for machine tool end through moving horizontally beam, allow two movable probes near rubber roll, according to display
The data of screen, adjust the lateral attitude of bearing housing bracket top bearing housing, until screen data is zero；Measurement apparatus moves to glue
Roller headstock end, allows two movable probes near rubber roll, regulates bearing housing bracket top bearing housing longitudinally according to the data of display screen
Position, until screen data is zero, the accuracy of position when can make rubber roll and Installing machine tool by above-mentioned adjustment.
Further, grinding attachment described in the utility model includes: polishing emery wheel, attachment rail, grinding driving means, cold
But nozzle, reserving liquid tank, coolant collecting tank, filter, circulating pump and pollution discharge pond, described attachment rail is axially disposed within lathe
Front and back ends between, through being provided with polishing base on attachment rail, polishing base be provided with polishing emery wheel, described polishing base
Being slidably connected with attachment rail through polishing driving means, described polishing driving means electrically connects with control system；Described is cold
But nozzle is located at the top of polishing emery wheel and is connected through support bar is fixing with polishing base, cools down nozzle through feed tube and reserving liquid tank phase
Connection, described coolant collecting tank is located at the lower section of polishing emery wheel, and coolant collecting tank is connected with reserving liquid tank through drain pipe,
It is provided with circulating pump between described feed tube and reserving liquid tank, between described drain pipe and reserving liquid tank, is provided with filter, described liquid storage
The bottom of case is provided with blow-off pipe, and described blow-off pipe is connected with pollution discharge pond.
By technique scheme, this utility model is provided with cooling nozzle on grinding mechanism, during grinding
Constantly spray coolant, rubber roll grinding temperature can be reduced, reduce the sharp aroma that rubber roll local heating produces；Wash away emery wheel table
The broken glue in face, reduces the focusing on of air pollution, beneficially nitrile rubber, polyurethane, fluorubber etc., improve emery wheel service life and
Roll surfaces quality；And the used coolant of collection of the present utility model carries out filtration treatment, the coolant quilt after process
Recycled for multiple times, has saved the use of coolant greatly, meets the theme of green industry.
Further, control is coordinated through electromagnetic valve and hand-operated valve between feed tube described in the utility model with cooling nozzle.
Further, drain pipe described in the utility model goes out liquid arm by least two and is connected with reserving liquid tank, each
Go out and between liquid arm and reserving liquid tank, be respectively equipped with string bag filter.
By technique scheme, this utility model add between drain pipe and reserving liquid tank set out liquid arm each go out liquid prop up
All it is separately provided filter on pipe, the filter pressure of drain pipe can be alleviated, improve filter effect.
Further, it is provided with liquidometer in reserving liquid tank of the present utility model.
The beneficial effects of the utility model are: 1. decrease loaded down with trivial details dismounting and cause the damage of bearing housing internal bearings,
Avoid simultaneously and often dismount the problem that the rubber roll precision caused reduces.2. rubber roll maintenance efficiency greatly improves, and decreases grinding machine
Equipment and the maintenance cost such as bearing, sealing, labor strength reduces.3. reducing the pollution to air, beneficially (fourth is fine for rubber
Rubber, polyurethane, fluorubber etc.) focus on, improve roll surfaces quality and wheel life, decrease pollution and the damage of equipment
Go bad and the generation of security incident, saved manpower, improve production efficiency.4. the recycling of coolant is saved greatly
The use of coolant, has saved cost for enterprise's fall, has met the theme of green industry.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present utility model.
Fig. 2 is the structural representation of this utility model grinding mechanism.
Detailed description of the invention
The technical solution of the utility model is further illustrated below in conjunction with the accompanying drawings with embodiment.
A kind of aluminum and aluminum alloy strip foil equipment rubber roll band box grinding device, including lathe 1, supporting and positioning mechanism, grinding
Mechanism and control system, described bed piece is provided with supporting and positioning mechanism, and the side of supporting and positioning mechanism is provided with milling drum
Structure, described supporting and positioning mechanism includes the headstock 2, tailstock 3, driver plate 4, rotating driving device, dial gauge and adjustable for height
Front bearing box bracket 5 and after the bearing box bracket 6, the lathe bed of lathe is sequentially provided with from front to back the headstock 2, front axle along machine axes
Holding cassette carrier 5, after the bearing box bracket 6 and tailstock 3, the described headstock 2 is fixing with lathe 1 lathe bed to be connected, and the headstock 2 is provided with driver plate
4, driver plate 4 is connected with the main shaft of rotating driving device, and driver plate is provided with pusher dog, and described dial gauge is arranged on through magnetic stand
On driver plate, bed piece being additionally provided with chute, described front bearing box bracket, after the bearing box bracket and tailstock are separately mounted to lathe
Chute on；Be provided with band slide rail between the front-end and back-end of lathe moves horizontally beam 7, and slide rail is provided with measurement apparatus 8, described
Measurement apparatus 8 be located at the other side of supporting and positioning mechanism, described measurement apparatus 8 includes two movable probes, described
Being respectively equipped with range sensor on movable probe, through measuring driving means, slip connects described measurement apparatus 8 with moving horizontally beam 7
Connecing, described rotating driving device, measurement driving means are connected with control system through cable with range sensor, described control
System processed electrically connects with display.
Grinding attachment in the present embodiment includes: polishing emery wheel 9, attachment rail, grinding driving means, cooling nozzle 10,
Reserving liquid tank 11, coolant collecting tank 12, filter 13, circulating pump 14 and pollution discharge pond 15, described attachment rail is axially disposed within
Between the front and back ends of lathe, through being provided with polishing base on attachment rail, polishing base is provided with polishing emery wheel 9, described polishing
Base is slidably connected with attachment rail through polishing driving means, and described polishing driving means electrically connects with control system；Described
Cooling nozzle 10 be located at the top of polishing emery wheel and be connected through support bar is fixing with polishing base, cool down nozzle 10 through feed tube
10a is connected with reserving liquid tank 11, coordinates control through electromagnetic valve 16 and hand-operated valve 17 between feed tube 10a with cooling nozzle, described
Coolant collecting tank 12 be located at polishing emery wheel 9 lower section, coolant collecting tank 12 is connected with reserving liquid tank 11 through drain pipe 12a
Logical, drain pipe 12a is connected with reserving liquid tank 11 by going out liquid arm 12b with 12c, each goes out to distinguish between liquid arm and reserving liquid tank
It is provided with filter 13, in reserving liquid tank 11, is provided with liquidometer 22.
Circulating pump 14 it is provided with, between described drain pipe 12a and reserving liquid tank 10a between described feed tube 10a and reserving liquid tank 11
Being provided with filter 13, the bottom of described reserving liquid tank 11 is provided with blow-off pipe, and described blow-off pipe is connected with pollution discharge pond 15.
Work process of the present utility model: according to band case rubber roll length and the position of top roller bearing case, adjusts front bearing box
Bracket 5 and the after the bearing box bracket 6 position on lathe.Rubber roll A be transported between grinding machine after without dismantling bearing housing, be directly hoisted to
On lathe 1, allowing top roller bearing case fit like a glove with the supporting surface of bearing housing bracket, on top tailstock 3, and dial gauge is arranged on the headstock
On driver plate 4, the measurement head of dial gauge and rubber roll outermost ends contact, crawl headstock driver plate detection rubber roll A and machine axes
Deviation, regulates bearing housing bracket height according to dial gauge numerical value, and treating that dial gauge data are unchanged can.
Measurement apparatus 8, to rubber roll tailstock end, starts measurement apparatus 8, allow two movable probes near rubber roll A, according to aobvious
The data of display screen, adjust the lateral attitude of bearing housing bracket top bearing housing, until screen data is zero.Traverse measuring device 8
To rubber roll A headstock end, regulate bearing housing bracket top bearing housing lengthwise position according to the data of display screen, until screen data
It is zero.
Remove measurement apparatus 8, remove tailstock 3, rubber roll of slinging, after special allocated catch is installed, then rubber roll is placed on 1, lathe
With, fasten through fastening bolt 19 between top roller bearing case and bearing housing bracket, rotating driving device drive driver plate 4 to stir and make
Rubber roll dallies, and grinding mechanism moves at the driving axial of grinding driving means and band case rubber roll is carried out grinding.Start grinding mechanism
After, the coolant in reserving liquid tank 11 is extracted out through circulating pump 14, in grinding process, opens between feed tube 10a and cooling nozzle
Through electromagnetic valve 16 and hand-operated valve 17, the cooled nozzle of coolant 10 sprays, and washes away the rubber that rubber roll A surfacing produces, cooling
Liquid is collected by coolant collecting tank 12, filters out floating rubber by filter 13, and then coolant arrives reserving liquid tank 11, shape
Become circulation, by using coolant nozzle, introduce wet grinding and obtain method for grinding, have employed independent filtration system and cyclic system
System, grinding process is more scientific and reasonable, and the coolant of the recycling in reserving liquid tank 11 is carried out regularly quality monitoring, cooling
After liquid quality dissatisfaction, entered in entrance cesspool 15 by blow-off pipe.The present embodiment is also provided with one in feed tube top set
Individual first flush pipe 18 and the second flush pipe 19, the first flush pipe 18 and the second flush pipe 19 be provided with and be respectively equipped with hands valve 20,
The front end of the first flush pipe 18 is provided with Flushing nozzle 21, is rinsed for individually air exercise grinding abrasive disk 9, the second flush pipe 19 front end
It is connected for cleaning coolant collecting tank 12 with coolant collecting tank 12.Device of not laughing at of the present utility model, the suitableeest
In PS/CTP aluminum plate foundation strip producing line, diameter is more than the band case grinding of 600mm rubber roll.
According to rubber roll material, the basic demand to select grinding wheel:
Emery wheel material: white fused alumina or single alundum；Grinding wheel graininess: 40-60；Wheel hardness: select softer emery wheel；Emery wheel
Structure: high-voidage, loose emery wheel, 12-14 is according to national standard；Emery wheel specification: require concrete grinding process ginseng according to lathe
Number is as follows:
Data below is term of reference, and the parameter that different material, elasticity and hardness select is different.
Corase grind:
Polishing grinding speed: 23-25m/s；Rubber roll rotating speed: 20-30rpm；Stroke: 1000-1500mm/min；Grinding electric
Stream: 10-15A；Number: ＞ 8 times；Acquisition constant current numerical value: 0.5；Finishing: 1-2
Polishing: polishing grinding speed: 20-23m/s, rubber roll rotating speed: 35-45rpm, stroke: 800-500mm/min, mill
Cut electric current: 7-4A, number: about 6 times, it is thus achieved that constant current numerical value: 0.5.
Claims (5)
1. an aluminum and aluminum alloy strip foil equipment rubber roll band box grinding device, it is characterised in that: include lathe, support localization machine
Structure, grinding mechanism and control system, described bed piece is provided with supporting and positioning mechanism, and the side of supporting and positioning mechanism is provided with
Grinding mechanism, described supporting and positioning mechanism includes the headstock, tailstock, driver plate, rotating driving device, dial gauge and height adjustable
Front bearing box bracket and after the bearing box bracket, the lathe bed of lathe is sequentially provided with from front to back the headstock, front axle along machine axes
Holding cassette carrier, after the bearing box bracket and tailstock, the described headstock is fixing with bed piece to be connected, and the headstock is provided with driver plate, driver plate
Being connected with the main shaft of rotating driving device, driver plate is provided with pusher dog, and described dial gauge is arranged on driver plate through magnetic stand,
Being additionally provided with chute on bed piece, described front bearing box bracket, after the bearing box bracket and tailstock are separately mounted to the chute of lathe
On；Being provided with the beam that moves horizontally of band slide rail between the front-end and back-end of lathe, slide rail is provided with measurement apparatus, described measurement dress
Being set in the other side of supporting and positioning mechanism, described measurement apparatus includes two movable probes, on described movable probe
Being respectively equipped with range sensor, described measurement apparatus is slidably connected with moving horizontally beam through measuring driving means, described rotation
Rotary driving device, measurement driving means are connected with control system through cable with range sensor, and described control system is with aobvious
Show that device electrically connects.
A kind of aluminum the most according to claim 1 and aluminum alloy strip foil equipment rubber roll band box grinding device, it is characterised in that
Described grinding attachment includes: polishing emery wheel, attachment rail, grinding driving means, cooling nozzle, reserving liquid tank, coolant are collected
Groove, filter, circulating pump and pollution discharge pond, described attachment rail is axially disposed between the front and back ends of lathe, on attachment rail
Through being provided with polishing base, polishing base is provided with polishing emery wheel, and described polishing base is through polishing driving means and attachment rail
Being slidably connected, described polishing driving means electrically connects with control system；Described cooling nozzle is located at the top of polishing emery wheel
Is connected through support bar is fixing with polishing base, cools down nozzle and be connected with reserving liquid tank through feed tube, described coolant collecting tank
Being located at the lower section of polishing emery wheel, coolant collecting tank is connected with reserving liquid tank through drain pipe, between described feed tube and reserving liquid tank
Being provided with circulating pump, be provided with filter between described drain pipe and reserving liquid tank, the bottom of described reserving liquid tank is provided with blow-off pipe, described
Blow-off pipe be connected with pollution discharge pond.
A kind of aluminum the most according to claim 2 and aluminum alloy strip foil equipment rubber roll band box grinding device, it is characterised in that:
Control is coordinated through electromagnetic valve and hand-operated valve between described feed tube with cooling nozzle.
A kind of aluminum the most according to claim 2 and aluminum alloy strip foil equipment rubber roll band box grinding device, it is characterised in that:
Described drain pipe goes out liquid arm by least two and is connected with reserving liquid tank, each goes out to set respectively between liquid arm and reserving liquid tank
There is string bag filter.
A kind of aluminum the most according to claim 2 and aluminum alloy strip foil equipment rubber roll band box grinding device, it is characterised in that:
Liquidometer it is provided with in reserving liquid tank.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620732152.5U CN205765311U (en) | 2016-07-13 | 2016-07-13 | Aluminum and aluminum alloy strip foil equipment rubber roll band box grinding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620732152.5U CN205765311U (en) | 2016-07-13 | 2016-07-13 | Aluminum and aluminum alloy strip foil equipment rubber roll band box grinding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205765311U true CN205765311U (en) | 2016-12-07 |
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ID=58122179
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620732152.5U Active CN205765311U (en) | 2016-07-13 | 2016-07-13 | Aluminum and aluminum alloy strip foil equipment rubber roll band box grinding device |
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| CN (1) | CN205765311U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107009207A (en) * | 2017-06-13 | 2017-08-04 | 广东嘉元科技股份有限公司 | Cathode roll milling apparatus |
| CN109333359A (en) * | 2018-11-07 | 2019-02-15 | 江苏南高智能装备创新中心有限公司 | A kind of device that control grinding machine is fixed a cutting tool |
| CN113601346A (en) * | 2021-09-06 | 2021-11-05 | 东莞兆泰机械设备有限公司 | On-line polishing equipment for roller |
-
2016
- 2016-07-13 CN CN201620732152.5U patent/CN205765311U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107009207A (en) * | 2017-06-13 | 2017-08-04 | 广东嘉元科技股份有限公司 | Cathode roll milling apparatus |
| CN107009207B (en) * | 2017-06-13 | 2018-09-25 | 广东嘉元科技股份有限公司 | Cathode roll milling apparatus |
| CN109333359A (en) * | 2018-11-07 | 2019-02-15 | 江苏南高智能装备创新中心有限公司 | A kind of device that control grinding machine is fixed a cutting tool |
| CN113601346A (en) * | 2021-09-06 | 2021-11-05 | 东莞兆泰机械设备有限公司 | On-line polishing equipment for roller |
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