CN205765072U - Automobile engine cylinder head end face rough mills fixture - Google Patents

Automobile engine cylinder head end face rough mills fixture Download PDF

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Publication number
CN205765072U
CN205765072U CN201620641977.6U CN201620641977U CN205765072U CN 205765072 U CN205765072 U CN 205765072U CN 201620641977 U CN201620641977 U CN 201620641977U CN 205765072 U CN205765072 U CN 205765072U
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cylinder head
top surface
bottom plate
engine cylinder
pressing
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王清清
王静平
寇文化
索军利
王坤
彭石鑫
冯江
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Anhui Polytechnic University
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Anhui Polytechnic University
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Abstract

本实用新型公开了一种汽车发动机缸盖顶面粗铣夹具,包括底板、设在底板上且用于对缸盖定位的定位机构和用于压紧缸盖的压紧机构,还包括设在所述底板上且分布于所述定位机构外侧的限位挡板,定位机构包括设置于底板上的若干个支撑钉,支撑钉的顶面为用于与发动机缸盖底面接触的平面。本实用新型的汽车发动机缸盖顶面粗铣夹具,结构简单,操作方便,通过设置支撑钉构成的定位机构,并配合压紧机构和限位挡板,即实现对缸盖的精确装夹,也提高了装夹效率和压紧的可靠性,加工效率比较高,加工该产品的员工更是无需培训即可上岗操作。

The utility model discloses a rough milling fixture for the top surface of a cylinder head of an automobile engine, which comprises a bottom plate, a positioning mechanism arranged on the bottom plate and used for positioning the cylinder head, and a pressing mechanism for pressing the cylinder head. The limit baffle on the bottom plate and distributed on the outside of the positioning mechanism, the positioning mechanism includes a number of support nails arranged on the bottom plate, the top surface of the support nails is a plane for contacting the bottom surface of the engine cylinder head. The rough milling fixture for the top surface of the automobile engine cylinder head of the utility model has a simple structure and is convenient to operate. By setting a positioning mechanism composed of supporting nails and cooperating with a pressing mechanism and a limit baffle, the precise clamping of the cylinder head can be realized. It also improves the clamping efficiency and the reliability of pressing, and the processing efficiency is relatively high, and the employees who process the product can go to work without training.

Description

汽车发动机缸盖顶面粗铣夹具Rough milling fixture for the top surface of automobile engine cylinder head

技术领域technical field

本实用新型涉及夹紧装置,具体地说,本实用新型涉及一种汽车发动机缸盖顶面粗铣夹具。The utility model relates to a clamping device, in particular to a rough milling clamp for the top surface of an automobile engine cylinder head.

背景技术Background technique

目前,在汽车发动机缸盖机械加工过程中,顶面粗铣是加工过程中第二道工序,加工的目的是为后面的工序确定粗基准,所以其加工的精度将直接到影响发动机缸盖定位基准的准确性,这其中工装夹具好坏的影响最大。一般加工过程中往往采用机床上通用的组合夹具来实现工装夹紧,这就需要操作工人有非常熟练的技术,而且由于汽车发动机气缸盖结构的复杂性,使得操作工人在选用和安装通用的组合夹具时耗时很多,对缸盖加工效率又造成了不必要的影响。At present, in the machining process of the automobile engine cylinder head, the rough milling of the top surface is the second process in the process. The purpose of the machining is to determine the rough datum for the subsequent process, so the machining accuracy will directly affect the positioning of the engine cylinder head The accuracy of the benchmark, which has the greatest impact on the quality of fixtures. In the general processing process, the common combination fixture on the machine tool is often used to realize the clamping of the tooling, which requires the operator to have very skilled technology, and due to the complexity of the structure of the cylinder head of the automobile engine, the operator chooses and installs the general combination. Fixtures take a lot of time, which has an unnecessary impact on the efficiency of cylinder head processing.

实用新型内容Utility model content

本实用新型提供一种汽车发动机缸盖顶面粗铣夹具,目的是提高缸盖装夹效率。The utility model provides a rough milling fixture for the top surface of a cylinder head of an automobile engine, aiming at improving the clamping efficiency of the cylinder head.

为了实现上述目的,本实用新型采取的技术方案为:汽车发动机缸盖顶面粗铣夹具,包括底板、设在底板上且用于对缸盖定位的定位机构和用于压紧缸盖的压紧机构,还包括设在所述底板上且分布于所述定位机构外侧的限位挡板,定位机构包括设置于底板上的若干个支撑钉,支撑钉的顶面为用于与发动机缸盖底面接触的平面。In order to achieve the above object, the technical solution adopted by the utility model is: the rough milling fixture on the top surface of the cylinder head of the automobile engine, including the bottom plate, the positioning mechanism arranged on the bottom plate and used for positioning the cylinder head, and the pressure clamp for pressing the cylinder head. The tightening mechanism also includes a limit baffle arranged on the base plate and distributed outside the positioning mechanism. The positioning mechanism includes several support nails arranged on the base plate. The top surface of the support nails is used for connecting with the engine cylinder head The plane that the bottom surface touches.

所述支撑钉在所述底板的顶面上共设置三个,且三个支撑钉呈三角形分布。A total of three support nails are arranged on the top surface of the bottom plate, and the three support nails are arranged in a triangular distribution.

所述限位挡板通过螺钉固定设置于所述底板的顶面上。The limiting baffle is fixed on the top surface of the bottom plate by screws.

所述限位挡板设置多个,且所有限位挡板呈L形分布。There are multiple limit baffles, and all the limit baffles are distributed in an L shape.

所述压紧机构共设置三个,且三个压紧机构呈三角形分布。There are three pressing mechanisms in total, and the three pressing mechanisms are distributed in a triangle.

本实用新型的汽车发动机缸盖顶面粗铣夹具,结构简单,操作方便,通过设置支撑钉构成的定位机构,并配合压紧机构和限位挡板,即实现对缸盖的精确装夹,也提高了装夹效率和压紧的可靠性,加工效率比较高,加工该产品的员工更是无需培训即可上岗操作。The rough milling fixture for the top surface of the automobile engine cylinder head of the utility model has a simple structure and is easy to operate. By setting a positioning mechanism composed of supporting nails and cooperating with a pressing mechanism and a limit baffle, the precise clamping of the cylinder head can be realized. It also improves the clamping efficiency and the reliability of pressing, and the processing efficiency is relatively high, and the employees who process the product can go to work without training.

附图说明Description of drawings

本说明书包括以下附图,所示内容分别是:This manual includes the following drawings, the contents shown are:

图1是本实用新型夹具的结构示意图;Fig. 1 is the structural representation of clamp of the present utility model;

图2是图1的侧视图;Fig. 2 is a side view of Fig. 1;

图3是定位衬套与销钉的连接示意图;Fig. 3 is a schematic diagram of the connection between the positioning bush and the pin;

图中标记为:1、第一支撑柱;2、压板;3、第二支撑柱;4、压紧螺母;5、底板;6、支撑钉;7、内六角螺钉;8、限位挡板;9、发动机缸盖;10、衬套;11、销钉;12、弹簧;13、垫片。The marks in the figure are: 1. The first support column; 2. The pressure plate; 3. The second support column; 4. The compression nut; 5. The bottom plate; 6. The support nail; 9. Engine cylinder head; 10. Bushing; 11. Pin; 12. Spring; 13. Gasket.

具体实施方式detailed description

下面对照附图,通过对实施例的描述,对本实用新型的具体实施方式作进一步详细的说明,目的是帮助本领域的技术人员对本实用新型的构思、技术方案有更完整、准确和深入的理解,并有助于其实施。Next, with reference to the accompanying drawings, through the description of the embodiments, the specific implementation of the present utility model will be further described in detail, the purpose is to help those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solutions of the present utility model , and contribute to its implementation.

如图1和图2所示,本实用新型提供了一种汽车发动机缸盖顶面粗铣夹具,包括底板5、设在底板5上且用于对缸盖定位的定位机构和用于压紧缸盖的压紧机构,还包括设在底板5上且分布于定位机构外侧的限位挡板8,定位机构包括设置于底板5上的若干个支撑钉6,支撑钉6的顶面为用于与发动机缸盖底面接触的平面。As shown in Figures 1 and 2, the utility model provides a rough milling fixture for the top surface of an automobile engine cylinder head, including a bottom plate 5, a positioning mechanism arranged on the bottom plate 5 and used for positioning the cylinder head, and a clamp for pressing The pressing mechanism of the cylinder head also includes a limit baffle plate 8 arranged on the bottom plate 5 and distributed outside the positioning mechanism. The positioning mechanism includes several support nails 6 arranged on the bottom plate 5. The top surface of the support nails 6 is used for on the plane in contact with the bottom surface of the engine cylinder head.

具体地说,如图1和图2所示,底板5为水平放置的矩形平板,支撑钉6通过螺钉固定设置于底板5的顶面上,支撑钉6的轴线与底板5的顶面相垂直。支撑钉6的顶面为平面,所有支撑钉6的顶面同磨形成发动机缸盖夹紧过程中的定位平面,缸盖以其底面安放在支撑钉6形成的定位平面上,缸盖的底面为与发动机缸体接触的平面。Specifically, as shown in Figures 1 and 2, the bottom plate 5 is a horizontally placed rectangular flat plate, and the support nails 6 are fixed on the top surface of the bottom plate 5 by screws, and the axis of the support nails 6 is perpendicular to the top surface of the bottom plate 5. The top surface of the supporting nails 6 is a plane, and the top surfaces of all the supporting nails 6 are ground together to form a positioning plane in the clamping process of the engine cylinder head. The bottom surface of the cylinder head is placed on the positioning plane formed by the supporting nails 6, and the bottom surface of the cylinder head is the plane in contact with the engine block.

如图1和图2所示,限位挡板8是通过内六角螺钉7固定设置于底板5的顶面上,限位挡板8为L型结构,限位挡板8和支撑钉6的尺寸均较小。多个限位挡板8分布于所有支撑钉6的周围,限位挡板8顶面与底板5顶面之间的垂直距离大于支撑钉6顶面与底板5顶面之间的垂直距离,限位挡板8用于与发动机缸盖侧壁接触并进行限位,限位挡板8起到的限位作用就限制了发动机缸盖在夹紧装置中的位置。As shown in Figure 1 and Figure 2, the limit baffle 8 is fixedly arranged on the top surface of the base plate 5 by the hexagon socket head cap screw 7, the limit baffle 8 is an L-shaped structure, and the limit baffle 8 and the support nail 6 All sizes are small. A plurality of limit baffles 8 are distributed around all the support nails 6, the vertical distance between the top surface of the limit baffle 8 and the top surface of the bottom plate 5 is greater than the vertical distance between the top surface of the support nails 6 and the top surface of the bottom plate 5, The limit baffle 8 is used to contact the side wall of the engine cylinder head and limit the position, and the limit function played by the limit baffle 8 limits the position of the engine cylinder head in the clamping device.

如图1和图2所示,在实施例中,支撑钉6和限位挡板8分别设置三个,三个支撑钉6在底板5的顶面上呈等腰三角形分布,对缸盖形成三点支撑,三个限位挡板8呈L形分布。在三个限位挡板8中,其中一个限位挡板8的位置位于底板5长度方向的一端部处,另外两个限位挡板8位于与底板5长度方向相平行的同一直线上,而且其中一个支撑钉6位于该两个限位挡板8之间,该两个限位挡板8并用于与发动机缸盖的长边接触,另外两个支撑钉6处于与该两个限位挡板8所在直线相平行的同一直线上,该两个支撑钉6并分别对应发动机缸盖的一个角处。As shown in Figures 1 and 2, in the embodiment, three support nails 6 and three limit baffles 8 are arranged respectively, and the three support nails 6 are distributed in an isosceles triangle on the top surface of the bottom plate 5, forming a shape for the cylinder head. Supported at three points, the three limit baffles 8 are distributed in an L shape. Among the three limit baffles 8, one of the limit baffles 8 is located at one end of the length direction of the bottom plate 5, and the other two limit baffles 8 are located on the same straight line parallel to the length direction of the bottom plate 5, And one of the support nails 6 is located between the two limit baffles 8, and the two limit baffles 8 are also used to contact the long sides of the engine cylinder head, and the other two support nails 6 are in contact with the two limit baffles. The baffle plate 8 is located on the same straight line parallel to the straight line, and the two supporting nails 6 correspond to a corner of the engine cylinder head respectively.

本夹具的压紧机构与定位机构相配合以压紧缸盖,压紧机构设置于发动机缸盖的两端位置处,将发动机缸盖压紧在由支撑钉6形成的支撑平面上。如图1和图2所示,压紧机构包括垂直设置于底板5上的第一支撑柱1、套设于第一支撑柱1上且用于压紧缸盖的压板2、套设于第一支撑柱1上且位于压板2的上方的压紧螺母4和套设于第一支撑柱1上且位于压板2下方的弹簧12。在本实施例中,共设置三个压紧机构,且三个压紧机构呈三角形分布,三个压紧机构分别对应一个支撑钉6。压板2为长条形板,压板2上设有用于与第一支撑柱1穿过的长形孔,长形孔沿压板2长度方向延伸,第一支撑柱1上位于压板2的上方设有螺纹连接的压紧螺母4,第一支撑柱1上位于压板2的下方还套设有一个弹簧12和一个垫片13,该弹簧12为圆柱螺旋弹簧12,弹簧12一端抵触垫片13,垫片13抵触压板2,弹簧12的另一端抵在第一支撑柱1底部的螺母上。在装夹时,旋紧第一支撑柱1上的压紧螺母4,可以使压板2压紧在发动机缸盖侧壁具有的凸台上,完成发动机缸盖的装夹固定。The pressing mechanism of this fixture cooperates with the positioning mechanism to compress the cylinder head. The pressing mechanism is arranged at the two ends of the engine cylinder head, and the engine cylinder head is pressed on the support plane formed by the supporting nails 6 . As shown in Figure 1 and Figure 2, the pressing mechanism includes a first support column 1 vertically arranged on the bottom plate 5, a pressing plate 2 sleeved on the first support column 1 and used to compress the cylinder head, sleeved on the second A compression nut 4 on a supporting column 1 and located above the pressing plate 2 and a spring 12 sleeved on the first supporting column 1 and located below the pressing plate 2 . In this embodiment, three pressing mechanisms are provided in total, and the three pressing mechanisms are distributed in a triangle, and each of the three pressing mechanisms corresponds to one supporting nail 6 . The pressing plate 2 is a strip-shaped plate, and the pressing plate 2 is provided with an elongated hole for passing through the first supporting column 1. The elongated hole extends along the length direction of the pressing plate 2, and the first supporting column 1 is located above the pressing plate 2. The screwed compression nut 4, the first support column 1 is also provided with a spring 12 and a gasket 13 under the pressure plate 2, the spring 12 is a cylindrical coil spring 12, and one end of the spring 12 is in contact with the gasket 13, and the gasket The sheet 13 is against the pressing plate 2 , and the other end of the spring 12 is against the nut at the bottom of the first support column 1 . When clamping, tighten the compression nut 4 on the first support column 1, the pressing plate 2 can be pressed on the boss on the side wall of the engine cylinder head to complete the clamping and fixing of the engine cylinder head.

压板2上用于压紧缸盖的端部设有用于与缸盖接触的压垫,压垫采用尼龙材质制作,以防夹具在装夹时对缸盖产生过大的永久压变形,而且当多次装夹中压垫发生过大变形时可以及时更换。The end of the pressure plate 2 used to compress the cylinder head is provided with a pressure pad for contacting the cylinder head. The pressure pad is made of nylon material to prevent excessive permanent pressure deformation of the cylinder head when the clamp is clamped. The pressure pad can be replaced in time when excessive deformation occurs during multiple clamping.

如图1和图2所示,压紧机构还包括垂直设置于底板5上且在压板2的另一端支撑压板2的第二支撑柱3,第二支撑柱3与第一支撑柱1相平行,第一支撑柱1并位于第二支撑柱3与支撑钉6之间。第二支撑柱3对压板2形成支撑,确保压板2夹紧可靠。As shown in Figures 1 and 2, the pressing mechanism also includes a second support column 3 vertically arranged on the base plate 5 and supporting the press plate 2 at the other end of the press plate 2, the second support column 3 is parallel to the first support column 1 , the first support column 1 is located between the second support column 3 and the support nail 6 . The second support column 3 supports the pressing plate 2 to ensure reliable clamping of the pressing plate 2 .

为了便于整个夹具在机床中可靠地安装,在夹具的底板5上加工圆形的安装孔,以方便此装置在机床上用传统方法进行固定,而且安装孔中安装衬套10,衬套在磨损量过大时可以及时更换。如3所示,衬套10为圆环形的结构,衬套10嵌入底板5上设置的安装孔中,为了确保衬套10可靠固定,在衬套10与安装孔的内壁之间还可以镶嵌一个销钉11,销钉11使衬套10与安装孔之间为紧配合,可以防止衬套10滑落。In order to facilitate the reliable installation of the entire fixture in the machine tool, a circular mounting hole is processed on the bottom plate 5 of the fixture, so that the device can be fixed on the machine tool in a traditional way, and a bushing 10 is installed in the mounting hole, and the bushing is worn out. When the quantity is too large, it can be replaced in time. As shown in 3, the bushing 10 has a ring-shaped structure, and the bushing 10 is embedded in the mounting hole provided on the bottom plate 5. In order to ensure the reliable fixing of the bushing 10, it can also be embedded between the bushing 10 and the inner wall of the mounting hole. A pin 11, the pin 11 makes a tight fit between the bushing 10 and the installation hole, which can prevent the bushing 10 from slipping.

以上结合附图对本实用新型进行了示例性描述。显然,本实用新型具体实现并不受上述方式的限制。只要是采用了本实用新型的方法构思和技术方案进行的各种非实质性的改进;或未经改进,将本实用新型的上述构思和技术方案直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Apparently, the specific implementation of the present invention is not limited by the above methods. As long as the various insubstantial improvements made by adopting the method concept and technical solution of the present utility model; within the scope of protection.

Claims (5)

1.汽车发动机缸盖顶面粗铣夹具,包括底板、设在底板上且用于对缸盖定位的定位机构和用于压紧缸盖的压紧机构,其特征在于:还包括设在所述底板上且分布于所述定位机构外侧的限位挡板,定位机构包括设置于底板上的若干个支撑钉,支撑钉的顶面为用于与发动机缸盖底面接触的平面。1. The jig for rough milling the top surface of the cylinder head of an automobile engine comprises a bottom plate, a positioning mechanism arranged on the bottom plate and used for positioning the cylinder head, and a pressing mechanism for pressing the cylinder head. It is characterized in that: it also includes a The limit baffle on the bottom plate and distributed on the outside of the positioning mechanism, the positioning mechanism includes a number of support nails arranged on the bottom plate, the top surface of the support nails is a plane for contacting the bottom surface of the engine cylinder head. 2.根据权利要求1所述的汽车发动机缸盖顶面粗铣夹具,其特征在于:所述支撑钉在所述底板的顶面上共设置三个,且三个支撑钉呈三角形分布。2 . The jig for rough milling the top surface of an automobile engine cylinder head according to claim 1 , wherein three supporting nails are arranged on the top surface of the bottom plate, and the three supporting nails are arranged in a triangular shape. 3 . 3.根据权利要求1或2所述的汽车发动机缸盖顶面粗铣夹具,其特征在于:所述限位挡板通过螺钉固定设置于所述底板的顶面上。3. The jig for rough milling the top surface of an automobile engine cylinder head according to claim 1 or 2, characterized in that: the limiting baffle is fixed on the top surface of the bottom plate by screws. 4.根据权利要求3所述的汽车发动机缸盖顶面粗铣夹具,其特征在于:所述限位挡板设置多个,且所有限位挡板呈L形分布。4. The jig for rough milling the top surface of an automobile engine cylinder head according to claim 3, characterized in that: there are multiple limit baffles, and all the limit baffles are distributed in an L shape. 5.根据权利要求4所述的汽车发动机缸盖顶面粗铣夹具,其特征在于:所述压紧机构共设置三个,且三个压紧机构呈三角形分布。5 . The jig for rough milling the top surface of an automobile engine cylinder head according to claim 4 , wherein there are three pressing mechanisms in total, and the three pressing mechanisms are arranged in a triangular shape. 6 .
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Cited By (1)

* Cited by examiner, † Cited by third party
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CN110524284A (en) * 2019-08-27 2019-12-03 芜湖永裕汽车工业股份有限公司 Engine chain gear chamber cover fixture for processing

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Publication number Priority date Publication date Assignee Title
CN110524284A (en) * 2019-08-27 2019-12-03 芜湖永裕汽车工业股份有限公司 Engine chain gear chamber cover fixture for processing

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