CN205764213U - A kind of bionical stage teeth bi-metal bandsaw blades - Google Patents

A kind of bionical stage teeth bi-metal bandsaw blades Download PDF

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Publication number
CN205764213U
CN205764213U CN201620755897.3U CN201620755897U CN205764213U CN 205764213 U CN205764213 U CN 205764213U CN 201620755897 U CN201620755897 U CN 201620755897U CN 205764213 U CN205764213 U CN 205764213U
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China
Prior art keywords
tooth
sawtooth
low
circular arc
point
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CN201620755897.3U
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Chinese (zh)
Inventor
马云海
王虎彪
陈创发
王慧鑫
裴高院
刘珏
肖杨
庄健
佟金
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Jilin University
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Jilin University
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Abstract

A kind of bionical stage teeth band saw for metal belongs to cutting tool technical field, this utility model is by high sawtooth, low sawtooth and saw blade body is affixed forms, just serrated wheel profile is formed by a, b, c, d, f, g, a, dot sequency smooth connection, and 2 lines of a, b are the back curve A of high tooth;2 lines of b, c are front wires B of high tooth;2 lines of c, d be high tooth tooth at the bottom of circular arc line C;2 lines of d, f are low tooth back curve D;2 lines of f, g are front wires E of low tooth;G, a, 2 lines be low tooth tooth at the bottom of circular arc line F;The pitch of saw blade is 1 10, and point tooth pattern is oblique point of tooth of modified model, wherein, oblique point of tooth of high sawtooth, low sawtooth is straight-tooth, and high sawtooth point tooth pattern is followed successively by left and right, left and right point of tooth, dividing tooth amount e is 0.34mm, and the material of sawtooth and saw blade body is respectively M51 high-speed steel and RM80 steel;Sawtooth of the present utility model is sharper, cutting efficiency is high, and blade life is long, and production cost is low.

Description

A kind of bionical stage teeth bi-metal bandsaw blades
Technical field
This utility model belongs to cutting tool technical field, is specifically related to a kind of bionical stage teeth bi-metal bandsaw blades.
Background technology
Bi-metal bandsaw blades is turned off the instrument that workpiece material is the most frequently used, is mainly used in sawing shape, is that metal is cut Cut the starting point of processing.Along with being continuously increased of Cutting indexes description of materials, bands for band be it is also proposed higher requirement.Bands for band Being made up of sawtooth and saw blade body, the quality of sawtooth design is the key that bi-metal bandsaw blades performance is good and bad.Bi-metal bandsaw blades exists During cutting metal bar, tubing, section bar, due to the diameter of material, wall thickness not etc., shape different, relatively big to its teeth portion impulsive force, The vibrations especially produced when cutting major diameter metal bar, thick-wall tube and profile shapes, the teeth portion to bi-metal bandsaw blades Impulsive force is bigger, and stage teeth bi-metal bandsaw blades can reduce the contact surface between sawtooth and iron filings to greatest extent, thus carries High-fire resistance and abrasiveness, extend blade life.
Therefore, develop a kind of high efficiency, impact resistance, the stage teeth bi-metal bandsaw blades of high life become bands for band development Key link.
Summary of the invention
The purpose of this utility model is to provide one to utilize bionics principle, can increase substantially stock-removing efficiency and use In the life-span, reduce the stage teeth bi-metal bandsaw blades of production cost.
This utility model is made up of high sawtooth 1, low sawtooth 2 and saw blade body 3, and high sawtooth 1, low sawtooth 2 and saw blade body 3 are affixed Integral, the contour line of the highest sawtooth 1 and low sawtooth 2 is formed by a, b, c, d, f, g, a, dot sequency smooth connection, wherein a, b 2 lines are the back curve A of high tooth;2 lines of b, c are front wires B of high tooth;2 lines of c, d are at the bottom of the tooth of high tooth Circular arc line C;2 lines of d, f are low tooth back curve D;2 lines of f, g are front wires E of low tooth;G, a, 2 lines are Circular arc line F at the bottom of the tooth of low tooth;
The mathematic(al) representation of described high tooth back curve A is:
y1=0.0156x3-0.248x2+1.7226x+0.0688
Wherein: 0.1≤x≤7;
Front wires B of described high tooth is straight line, length L of straight line1For: 2.23-3.39mm, anterior angle α of high tooth1It it is 12 °;
Circular arc line C at the bottom of the tooth of described high tooth is circular arc line, the radius r of circular arc line1For: 2.67-3.44mm, the circle of circular arc line Heart angle beta1For: 157-161 °;
High sawtooth crown b point is to circular arc center of circle o at the bottom of tooth1Horizontal range s1For: 1.93-3.72mm, high sawtooth crown b point To circular arc center of circle o at the bottom of high sawtooth tooth1Vertical dimension h3For: 2.85-3.77mm;
The mathematic(al) representation of described low tooth back curve D is:
y2=0.0007x3-0.1443x2+1.5653x-0.0028
Wherein: 0.1≤x≤7.
Front wires E of described low tooth is straight line, length L of straight line2For: 0.41-2.46mm, anterior angle α of low tooth2It it is 12 °;
Circular arc line F at the bottom of the tooth of described low tooth is circular arc line, the radius r of circular arc line2For 1.65-2.63mm, the circle of circular arc line For heart angle beta2For 144-170 °;
Low sawtooth crown f point is to circular arc center of circle o at the bottom of tooth2Horizontal range s2For: 1.14-2.29mm, low sawtooth crown f point To circular arc center of circle o at the bottom of low sawtooth tooth2Vertical dimension h4For 0.87-2.57mm;
The pitch of described bionical stage teeth band saw for metal is 1-10, and point tooth pattern is oblique point of tooth of modified model, wherein, Oblique point of tooth of high sawtooth, low sawtooth is straight-tooth 6, and high sawtooth point tooth pattern is followed successively by and parts tooth 5 on the left side, parts tooth 4 on the right side, parts tooth 5, right on the left side Dividing tooth 4, point tooth amount e is 0.34 ± 0.05mm.
Described bionical stage teeth band saw for metal thickness h5For 1.07mm, high tooth width h1For 15-45mm, low tooth width h2For 12-42mm.
The material of described high sawtooth 1 and low sawtooth 2 is M51 high-speed steel, and the material of described saw blade body 3 is RM80 steel.
The sawtooth of this utility model saw blade is sharper, cutting efficiency is high, and blade life is long, and production cost is low.
Accompanying drawing explanation
Fig. 1 is the front view of bionical stage teeth bi-metal bandsaw blades;
Fig. 2 is sawtooth partial enlarged drawing one;
Fig. 3 is sawtooth partial enlarged drawing two;
Fig. 4 is the top view of bionical stage teeth bi-metal bandsaw blades;
Fig. 5 is the left view of bionical stage teeth bi-metal bandsaw blades;
Fig. 6 is high tooth profile of tooth back curve schematic diagram;
Fig. 7 is bionical stage teeth band saw for metal low tooth profile of tooth back curve schematic diagram;
Fig. 8 is bionical stage teeth bi-metal bandsaw blades front view;
Fig. 9 is bionical stage teeth bi-metal bandsaw blades front view;
Wherein: the highest sawtooth 2. low sawtooth 3. saw blade body 4. parts tooth 5. on the right side and parts tooth 6. straight-tooth on the left side.
Detailed description of the invention
Below in conjunction with the accompanying drawings preferred embodiments of the present utility model is described in detail.
Example 1:
The bionical stage teeth band saw for metal that this utility model relates to is made up of high sawtooth 1, low sawtooth 2 and saw blade body 3, high Sawtooth 1, low sawtooth 2 and saw blade body 3 are affixed integral, it is characterised in that: the contour line of high sawtooth 1 and low sawtooth 2 by a, b, c, D, f, g, a, dot sequency smooth connection forms, and wherein 2 lines of a, b are the back curve A of high tooth;2 lines of b, c are high tooth Front wires B;2 lines of c, d be high tooth tooth at the bottom of circular arc line C;2 lines of d, f are low tooth back curve D;2 companies of f, g Line is front wires E of low tooth;G, a, 2 lines be low tooth tooth at the bottom of circular arc line F;The material of high sawtooth 1 and low sawtooth 2 is M51 High-speed steel, the material of saw blade body 3 is RM80 steel.The mathematic(al) representation of high tooth back curve A is:
y1=0.0156x3-0.248x2+1.7226x+0.0688
Wherein: 0.1≤x≤4.5;
Front wires B of high tooth is straight line, length L of straight line1It is: 3.39mm, anterior angle α of high tooth1It is 12 °;High tooth Circular arc line C at the bottom of tooth is circular arc line, the radius r of circular arc line1It is: 2.67mm, the center of circle angle beta of circular arc line1It is: 157 °;High sawtooth Crown b point is to circular arc center of circle o at the bottom of tooth1Horizontal range s1It is: 1.93mm, high sawtooth crown b point to circular arc center of circle o at the bottom of tooth1's Vertical dimension h3It is: 3.77mm;The mathematic(al) representation of low tooth back curve D is:
y2=0.0007x3-0.1443x2+1.5653x-0.0028
Wherein: 0.1≤x≤4.
Front wires E of low tooth is straight line, length L of straight line2It is followed successively by: 2.40mm, 2.40mm, 2.46mm, 2.40mm, low Anterior angle α of tooth2It is 12 °;Circular arc line F at the bottom of the tooth of low tooth is circular arc line, the radius r of circular arc line2It is followed successively by 1.65mm, 2.50mm, 1.65mm, 1.65mm, the circle of circular arc line is heart angle beta2It is followed successively by: 164 °, 144 °, 164 °, 164 °;Low sawtooth crown f point is to tooth The circular arc center of circle, end o2Horizontal range s2Being followed successively by: 1.14mm, 2.00mm, 1.14mm, 1.14mm, low sawtooth crown f point is at the bottom of tooth Circular arc center of circle o2Vertical dimension h4It is followed successively by: 2.57mm, 2.56mm, 2.56mm, 2.57mm;Bionical stage teeth metal therein The pitch of bands for band is 9, and point tooth pattern is oblique point of tooth of modified model, wherein, oblique point of tooth of high sawtooth, low sawtooth is straight-tooth 6, High sawtooth point tooth pattern is followed successively by and parts tooth 5 on the left side, parts tooth 4 on the right side, parts tooth 5 on the left side, parts tooth 4 on the right side;Saw blade thickness h5Elect 1.07mm, high tooth as Width h1For 15-45mm, low tooth width h2For 12-42mm, point tooth amount e is 0.34 ± 0.05.
Example 2:
The bionical stage teeth band saw for metal that this utility model relates to is made up of high sawtooth 1, low sawtooth 2 and saw blade body 3, high Sawtooth 1, low sawtooth 2 and saw blade body 3 are affixed integral, it is characterised in that: the contour line of high sawtooth 1 and low sawtooth 2 by a, b, c, D, f, g, a, dot sequency smooth connection forms, and wherein 2 lines of a, b are the back curve A of high tooth;2 lines of b, c are high tooth Front wires B;2 lines of c, d be high tooth tooth at the bottom of circular arc line C;2 lines of d, f are low tooth back curve D;2 companies of f, g Line is front wires E of low tooth;G, a, 2 lines be low tooth tooth at the bottom of circular arc line F;The material of high sawtooth 1 and low sawtooth 2 is M51 High-speed steel, the material of saw blade body 3 is RM80 steel.The mathematic(al) representation of high tooth back curve A is:
y1=0.0156x3-0.248x2+1.7226x+0.0688
Wherein: 0.1≤x≤4.5;
Front wires B of high tooth is straight line, length L of straight line1It is followed successively by: 2.23mm, 3.00mm, 2.23mm, 2.23mm, 3.00mm, 2.23mm, anterior angle α of high tooth1It is 12 °;Circular arc line C at the bottom of the tooth of high tooth is circular arc line, the radius r of circular arc line1Successively For: 2.98mm, 3.44mm, 2.98mm, 2.98mm, 3.44mm, 2.98mm, the center of circle angle beta of circular arc line1It is followed successively by: 161 °, 158 °, 161 °, 161 °, 158 °, 161 °;High sawtooth crown b point is to circular arc center of circle o at the bottom of tooth1Horizontal range s1It is: 2.45mm, 3.72mm, 2.45mm, 2.45mm, 2.73mm, 2.45mm, high sawtooth crown b point to circular arc center of circle o at the bottom of tooth1Vertical dimension h3All For: 2.85mm, 3.72mm, 2.85mm, 2.85mm, 3.72mm, 2.85mm;The mathematic(al) representation of low tooth back curve D is:
y2=0.0007x3-0.1443x2+1.5653x-0.0028
Wherein: 0.1≤x≤4.
Front wires E of low tooth is straight line, length L of straight line2It is followed successively by: 1.41mm, 0.41mm, 1.41mm, 0.41mm, low Anterior angle α of tooth2It is 12 °;Circular arc line F at the bottom of the tooth of low tooth is circular arc line, the radius r of circular arc line2It is followed successively by 2.63mm, 2.12mm, 2.63mm, 2.12mm, the circle of circular arc line is heart angle beta2It is followed successively by: 161 °, 170 °, 161 °, 170 °;Low sawtooth crown f point is to tooth The circular arc center of circle, end o2Horizontal range s2Being followed successively by: 2.29mm, 1.98mm, 2.29mm, 1.98mm, low sawtooth crown f point is at the bottom of tooth Circular arc center of circle o2Vertical dimension h4It is followed successively by: 1.89mm, 0.87mm, 1.89mm, 0.87mm;Bionical stage teeth metal therein The pitch of bands for band is 10, and point tooth pattern is oblique point of tooth of modified model, and wherein, oblique point of tooth of high sawtooth, low sawtooth is straight-tooth 6, high sawtooth point tooth pattern is followed successively by and parts tooth 5 on the left side, parts tooth 4 on the right side, parts tooth 5 on the left side, parts tooth 4 on the right side, parts tooth 5 on the left side, parts tooth 4 on the right side;Saw blade is thick Degree h5Elect 1.07mm, high tooth width h as1For 15-45mm, low tooth width h2For 12-42mm, point tooth amount e is 0.34 ± 0.05.

Claims (4)

1. a bionical stage teeth band saw for metal, is made up of high sawtooth (1), low sawtooth (2) and saw blade body (3), high sawtooth (1), low sawtooth (2) and saw blade body (3) are affixed integral, it is characterised in that: the contour line of high sawtooth (1) and low sawtooth (2) by A, b, c, d, f, g, a, dot sequency smooth connection forms, and wherein 2 lines of a, b are the back curve A of high tooth;2 lines of b, c Front wires B for high tooth;2 lines of c, d be high tooth tooth at the bottom of circular arc line C;2 lines of d, f are low tooth back curve D;f、g 2 lines are front wires E of low tooth;G, a, 2 lines be low tooth tooth at the bottom of circular arc line F;
The mathematic(al) representation of described high tooth back curve A is:
y1=0.0156x3-0.248x2+1.7226x+0.0688
Wherein: 0.1≤x≤7;
Front wires B of described high tooth is straight line, length L of straight line1For: 2.23-3.39mm, anterior angle α of high tooth1It it is 12 °;
Circular arc line C at the bottom of the tooth of described high tooth is circular arc line, the radius r of circular arc line1For: 2.67-3.44mm, the central angle of circular arc line β1For: 157-161 °;
High sawtooth crown b point is to circular arc center of circle o at the bottom of tooth1Horizontal range s1For: 1.93-3.72mm, high sawtooth crown b point is to height Circular arc center of circle o at the bottom of sawtooth tooth1Vertical dimension h3For: 2.85-3.77mm;
The mathematic(al) representation of described low tooth back curve D is:
y2=0.0007x3-0.1443x2+1.5653x-0.0028
Wherein: 0.1≤x≤7;
Front wires E of described low tooth is straight line, length L of straight line2For: 0.41-2.46mm, anterior angle α of low tooth2It it is 12 °;
Circular arc line F at the bottom of the tooth of described low tooth is circular arc line, the radius r of circular arc line2For 1.65-2.63mm, the circle of circular arc line is heart angle β2For 144-170 °;
Low sawtooth crown f point is to circular arc center of circle o at the bottom of tooth2Horizontal range s2For: 1.14-2.29mm, low sawtooth crown f point is to low Circular arc center of circle o at the bottom of sawtooth tooth2Vertical dimension h4For 0.87-2.57mm.
2. bionical stage teeth band saw for metal as described in claim 1, it is characterised in that: described bionical stage teeth band saw for metal The pitch of bar is 1-10, and point tooth pattern is oblique point of tooth of modified model, and wherein, oblique point of tooth of high sawtooth, low sawtooth is straight-tooth (6), high sawtooth point tooth pattern is followed successively by and parts tooth (5) on the left side, parts tooth (4) on the right side, parts tooth (5) on the left side, parts tooth (4) on the right side, and point tooth amount e is 0.32-0.52mm。
3. the bionical stage teeth band saw for metal as described in claim 1, it is characterised in that: described bionical stage teeth metal tape Saw blade thickness h5For 0.63-1.25mm, high tooth width h1For 15-45mm, low tooth width h2For 12-42mm.
4. the bionical stage teeth band saw for metal as described in claim 1, it is characterised in that: described high sawtooth (1) and low sawtooth (2) material is M51 high-speed steel, and the material of described saw blade body (3) is RM80 steel.
CN201620755897.3U 2016-07-19 2016-07-19 A kind of bionical stage teeth bi-metal bandsaw blades Withdrawn - After Issue CN205764213U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105945357A (en) * 2016-07-19 2016-09-21 吉林大学 Bionic high-low tooth bimetal strip saw blade

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105945357A (en) * 2016-07-19 2016-09-21 吉林大学 Bionic high-low tooth bimetal strip saw blade

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AV01 Patent right actively abandoned
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Granted publication date: 20161207

Effective date of abandoning: 20171219