CN205732063U - Bearing cleaning machine - Google Patents

Bearing cleaning machine Download PDF

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Publication number
CN205732063U
CN205732063U CN201521108405.3U CN201521108405U CN205732063U CN 205732063 U CN205732063 U CN 205732063U CN 201521108405 U CN201521108405 U CN 201521108405U CN 205732063 U CN205732063 U CN 205732063U
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China
Prior art keywords
water tank
bearing
cleaning machine
nozzle
rinse bath
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Active
Application number
CN201521108405.3U
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Chinese (zh)
Inventor
张鹏
王欢
李金颖
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Beijing Rongda aviation Polytron Technologies Inc
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Beijing Cronda New Technology Co Ltd
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Priority to CN201521108405.3U priority Critical patent/CN205732063U/en
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Abstract

This utility model embodiment provides a kind of bearing cleaning machine.This device includes: the rinse bath of interconnection and water tank, multiple pallet it is provided with in described rinse bath, the internal structure of described pallet is provided with rotating bearing, being provided with multiple nozzle on the inwall of rinse bath, when pallet rotates, bearing parts to be cleaned in described pallet is carried out by described nozzle ejection cleanout fluid/clear water.The bearing cleaning machine that this utility model embodiment is made up of rinse bath and water tank setting, multiple pallet it is provided with in rinse bath, the inwall of rinse bath is provided with multiple nozzle, during can be implemented in bearing cleaning, the bearing being cleaned by rotates with rotating disk, countershaft will not manufacture into damage during cleaning.

Description

Bearing cleaning machine
Technical field
This utility model relates to Bearing Cleaning Technology field, particularly relates to a kind of bearing cleaning machine.
Background technology
This utility model embodiment is mainly for bearing various sizes of on aircraft wheel hub, the metal carbon distribution in use produced for bearing cleaning and lubricant grease.
In bearing grease have heat radiation, antirust, seal and relax the multiple effects such as impact, in order to ensure that bearing is in normal duty, therefore bearing needed grease washes and refills new grease after work certain time.
Cleaning process includes washing, rinses and air-dry three steps, the cleaning of bearing not only labor intensive and time, and also is difficult to ensure cleaning performance.Therefore, in order to improve efficiency, reducing labor intensity, it is the most necessary for developing a kind of full automatic bearing cleaning equipment.
In existing bearing cleaning equipment, a kind of scheme is by bearing suspension, uses nozzle to be sprayed to outside bearing by water.The water-driven bearing of ejection, makes bearing quick rotation.Bearing is carried out while rotating.Another kind of scheme is that bearing is placed in rotating cage, and rotating cage carries out swinging washing in being placed on service sink.
Above two cleaning program all existing defects: the 1. roller in bearing can be caused abrasion by bearing quick rotation in the case of unlubricated fat, thus reduces the service life of bearing;2. between bearing with other objects or bearing with bearing, mutual collision countershaft can manufacture into damage.
Utility model content
Embodiment of the present utility model provides a kind of bearing cleaning machine, has realized effectively being carried out bearing parts.
To achieve these goals, this utility model takes following technical scheme.
A kind of bearing cleaning machine, including: the rinse bath of interconnection and water tank, multiple pallet it is provided with in described rinse bath, the internal structure of described pallet is provided with rotating bearing, being provided with multiple nozzle on the inwall of rinse bath, when pallet rotates, bearing parts to be cleaned in described pallet is carried out by described nozzle ejection cleanout fluid/clear water.
Further, being provided with and organize nozzle more on rinse bath surrounding sidewall, often the group equidistant rule of nozzle is arranged.
Further, described nozzle is connected by nozzle pipe, and cleanout fluid/clear water sprays via the nozzle on nozzle pipe.
Further, described device also includes that rotating disk, all pallets are fixed on described rotating disk, the described rotating disk multiple support seat supports by bottom.
Further, described support seat is 3, and wherein 2 is driven support seat, and 1 is Active support seat, and described Active support seat is connected with direct current generator and drives described rotating disk to rotate.
Further, the exterior design waste oil collecting groove of described water tank, the waste oil flowing back into water tank can overflow, and flow in described waste oil collecting groove.
Further, described water tank be internally provided with temperature sensor, electric heating tube and liquid-level switch, described water tank bottom is provided with the blowoff valve for blowdown, and the sidewall of described water tank is provided with heat-insulation layer.
Further, described water tank be internally provided with distribution box, described distribution box is built with controlling to add the electrical equipment of heat pipe action, and described electrical equipment is received on aviation socket by cable, and described water tank is connected by the strand with aviation plug with described rinse bath.
Further, described water tank be internally provided with distribution box, described water tank be internally provided with 4 pipelines, described 4 pipelines are respectively clear water water return pipeline, clarified water pump inlet pipeline, cleanout fluid water return pipeline and cleanout fluid pump water inlet pipeline.
The technical scheme provided by above-mentioned embodiment of the present utility model can be seen that, the bearing cleaning machine that this utility model embodiment is made up of rinse bath and water tank setting, multiple pallet it is provided with in rinse bath, the inwall of rinse bath is provided with multiple nozzle, during can be implemented in bearing cleaning, the bearing being cleaned by rotates with rotating disk, countershaft will not manufacture into damage during cleaning.
Aspect and advantage that this utility model is additional will part be given in the following description, and these will become apparent from the description below, or is recognized by practice of the present utility model.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme of this utility model embodiment, in describing embodiment below, the required accompanying drawing used is briefly described, apparently, accompanying drawing in describing below is only embodiments more of the present utility model, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
The structural representation of the pallet in a kind of bearing cleaning machine that Fig. 1, Fig. 2 provide for this utility model embodiment;
The structural representation of the rotating disk in a kind of bearing cleaning machine that Fig. 3, Fig. 4 provide for this utility model embodiment;
The external structure schematic diagram of the water tank in a kind of bearing cleaning machine that Fig. 5 provides for this utility model embodiment;
The internal structure schematic diagram of the water tank in a kind of bearing cleaning machine that Fig. 6 provides for this utility model embodiment;
Fig. 7 is the operation principle schematic diagram of a kind of bearing cleaning machine that this utility model embodiment proposes;
Fig. 8 and Fig. 9 is the electrical schematic diagram of a kind of bearing cleaning machine that this utility model embodiment proposes.
Detailed description of the invention
Of the present utility model embodiment is described below in detail, and the example of described embodiment is shown in the drawings, and the most same or similar label represents same or similar element or has the element of same or like function.The embodiment described below with reference to accompanying drawing is exemplary, is only used for explaining this utility model, and can not be construed to restriction of the present utility model.
Those skilled in the art of the present technique are appreciated that unless expressly stated, and singulative used herein " ", " one ", " described " and " being somebody's turn to do " may also comprise plural form.Should be further understood that, the wording used in description of the present utility model " includes " referring to there is described feature, integer, step, operation, element and/or assembly, but it is not excluded that existence or adds other features one or more, integer, step, operation, element, assembly and/or their group.It should be understood that when we claim element to be " connected " or during " coupled " to another element, and it can be directly connected or coupled to other elements, or can also there is intermediary element.Additionally, " connection " used herein or " coupling " can include wireless connections or couple.Wording "and/or" used herein includes one or more any cell listing item being associated and all combinations.
Those skilled in the art of the present technique are appreciated that unless otherwise defined, all terms used herein (including technical term and scientific terminology) have with the those of ordinary skill in this utility model art be commonly understood by identical meaning.Should also be understood that those terms defined in such as general dictionary should be understood that have the meaning consistent with the meaning in the context of prior art, and unless defined as here, will not explain by idealization or the most formal implication.
For ease of the understanding to this utility model embodiment, as a example by several specific embodiments, it is further explained explanation below in conjunction with accompanying drawing, and each embodiment is not intended that the restriction to this utility model embodiment.
This utility model embodiment proposes the cleaning of a kind of fountain, and during cleaning, bearing is in contact with it part without relative motion, can set, according to the part category cleaned, the time that each step is cleaned, thus reach optimal cleaning performance.
The bearing cleaning machine that this utility model embodiment provides is divided into two parts: Part I rinse bath;Part II is water tank.
Part I: rinse bath and water tank link together, is provided with multiple pallet in rinse bath, the structural representation of a kind of pallet that this utility model embodiment provides is as shown in Figure 1 and Figure 2, in fig. 2, being provided with eight pallets, be provided with bearing in the internal structure of pallet, bearing can be rotated.Being provided with many groups of (such as 3 groups) nozzles on the sidewall of rinse bath, often group nozzle is equidistantly, rule arranges.When cleaning, the nozzle of four inwalls angularly sprays, and makes pallet rotate to drive.While pallet rotates, part in pallet is carried out by nozzle up and down, to reach the purpose cleaned completely.
As shown in Figure 3, Figure 4, support seat is 3 to the structural representation of a kind of rotating disk that this utility model embodiment provides, and wherein 2 is driven support seat, and 1 is Active support seat.As shown in Figure 1,2,3, 4, all pallets are fixed on rotating disk (2), and rotating disk (2) is supported by bottom support bracket (5,6).Supporting seat (5) is driven pulley, and supporting seat (6) is drivewheel, and Active support seat (6) is connected with direct current generator and drives rotating disk (2) to rotate.Nozzle is connected by nozzle pipe, and cleanout fluid/clear water sprays via the nozzle on nozzle pipe.Rotating disk uniform rotation during cleaning, the cleanout fluid/clear water of the high pressure of nozzle ejection simultaneously, the part in rotating is carried out.When pallet turns near nozzle, rotating disk is then driven by nozzle and rotates.
The cleaning process of bearing comprise washing, rinse, air-dry three steps.Institute, in steps by program setting, only need to select the program run to be carried out on screen during cleaning.Nozzle line (3) ejection cleanout fluid during washing.After part in 8 groups of pallets is washed, washing step completes, and stands 1 minute wait cleanout fluid and flows back to the water tank of cleanout fluid.Rinse: during flushing, part in pallet is rinsed by nozzle line (1) ejection clear water, identical with washing.Rinse turntable continuous rotation after 8 groups of parts, air-dried simultaneously.
Arranging air knife in the side, two, left and right of the top half of pallet, air-drying is air knife (4) blowing out pressurised air, goes out the water of piece surface.I.e. complete after drying up end to clean.
Part II: this utility model embodiment provide a kind of water tank external structure schematic diagram as it is shown in figure 5, internal structure schematic diagram as shown in Figure 6, waterbox design is cart type (2), conveniently carries out changing water and cleaning.Water tank exterior design waste oil collecting groove (5), the waste oil flowing back into water tank can overflow, and flow in waste oil collecting groove.Tank top, equipped with two liquid-level switches (3), is used for monitoring the water level in water tank, and when changing water, opening upper cover (4) can add water in water tank.Water tank distribution box (1) is built with controlling to add the electrical equipment of heat pipe action.The all of signal of telecommunication and cable are received on aviation socket, and water tank is connected by the strand with aviation plug with bearing cleaning machine.
As shown in Figure 6, water tank is connected by corrugated stainless steel tubing with bearing cleaning machine, water tank be internally provided with 4 pipelines, 4 pipelines are respectively clear water water return pipeline (1), clarified water pump inlet pipeline (6), cleanout fluid water return pipeline (2), cleanout fluid pump water inlet pipeline (4).Joint is self sealss quick connector, puts and just plugs.Water tank bottom is provided with the blowoff valve (3,5) for blowdown.Water tank sidewall is with heat-insulation layer, internal equipped with temperature sensor, electric heating tube and liquid-level switch.
This utility model embodiment propose a kind of bearing cleaning machine operation principle schematic diagram as it is shown in fig. 7, electrical schematic diagram as shown in Figure 8 and Figure 9.
Washing operation principle: the coarse filtration by filter screen of the cleanout fluid in water tank, is sucked by pressure of multistage vertical centrifugal pump (PUMP2) through self sealss quick connector (BV4).Hydraulic pressure is risen to about 145psi by centrifugal pump, filter F IL2 filter, and overflow valve RV2 in parallel regulates cleaning pressure.Open SV4 can wash.
The unlatching of described centrifugal pump PUMP2: program → PLC → A.C. contactor KM2 → centrifugal pump PUMP2;
The unlatching of described SV4: program → PLC → five-way electromagnetic valve EV4 → gas control two-way valve SV4.
Rinse operation principle: the clear water in water tank passes through drainage screen coarse filtration, suck through self sealss quick connector (BV3) and by pressure of multistage vertical centrifugal pump (PUMP1), being filtered by filter F IL1, overflow valve RV2 in parallel regulates cleaning pressure.Open SV3 can be carried out.
The unlatching of described centrifugal pump PUMP1: program → PLC → A.C. contactor KM1 → centrifugal pump PUMP1;
The unlatching of described SV3: program → PLC → five-way electromagnetic valve EV3 → gas control two-way valve SV3.
Backwater operation principle: in washing with cleaning process, can be flowed out by bottom of gullet pipeline via the water of nozzle ejection, pipeline is connected to Pneumatic three-way ball valve SV2, and tee ball valve is controlled commutation by five-way electromagnetic valve EV2, allows cleanout fluid and clear water flow back in respective water tank respectively.
Described Pneumatic three-way ball valve SV2 controls: program → PLC → five-way electromagnetic valve EV2 → gas control tee ball valve SV2.
Gas circuit operation principle: the compressed air from source of the gas initially enters air relief valve (JY1), the compressed air after pressure regulation is divided into two-way: a road is for air-drying the part being cleaned by;An other road enters air relief valve (JY2) and provides source of the gas to five-way electromagnetic valve (EV1) (EV2) (EV3) (EV4).
Described air-dried job step: program → PLC → electromagnetic valve SV1 → air knife.
2. electrical principle
Electrical system is powered as AC 380V, opens QT1 control by total sky.Three tunnels it are divided into: the first via is connected to 24V power supply and provides DC 220V power supply after plant-grid connection power distribution cabinet;Second road water supply pump motor is powered;3rd road is connected in water tank power to adding heat pipe.
The basic load of bearing cleaning machine is electric heating tube (electrothermal tube 1, electrothermal tube 2) and the motor (PUMP1, PUMP2) of two 4KW of two 9KW.Motor and the startup of electrothermal tube and stopping is controlled respectively with reference to electrical schematic diagram KM1/KM2/KM3/KM4.KM5 is used for safeguard protection.DC 220V power supply is instrument and PLC powers;24V DC source built-in for PLC is switch and sensor power.PLC is used for controlling the action of all electromagnetic valves, controls the display of display lamp, simultaneously the signal of collecting temperature sensor and the actuating signal of switch.
4. software manual
Should first click on startup during use and stop button just can run cleaning procedure;
Start-up picture is provided with two buttons: prepare cleaning, manager.
Worker need to click on preparation cleaning when using bearing cleaning machine can enter cleaning interface;
Clean interface and can be divided into three regions by function:
Left side is viewing area: be used for showing the step that current water temperature (if heating, light green light before word) and current cleaning run;
Interposition prompting region: this region is that animation is play, and is used for representing the action currently carried out.Action includes: opens the door, close the door, put part, wash, rinse, air-dry six kinds;
Right side is for control area: automatically with next step is for putting part, and after expression rotating disk turns to a position automatically, stopping certain time going to the next position again, 8 times the most repeatedly.Part need to be ready to put in pallet by this process;Next step represents clicks on a button, and rotating disk goes to next position.
Standard, self-defined 1, self-defined 2 being the program set, carry out selecting corresponding program according to the kind of the part being cleaned by, self-defined 1 and self-defined 2 can arrange the time and temperature often walked in manager.
Administrator interfaces only allows engineer to operate, and inputs password and just can enter after clicking on button.Self-defined 1 can be set in administrator interfaces and run time and temperature with each step of self-defined 2 programs.
Middle cleaning machine temperature and clear water temperature (unit as DEG C) is set, it is proposed that temperature is 60 degrees Celsius self-defined;
Setting wash time, washing time and air-dry time, the time can be set (unit of time is s) according to actual cleaning performance, returns a upper picture after completing to set.
Operating procedure
Being watered in water tank, the height of liquid level is preferably up to water return outlet minimum point, adds abluent (recommending ratio to add according to abluent, abluent water tank inner volume is about 80L) in abluent water tank.Water tank is connected with quick connector (totally 4 at).Aviation plug is connected with water tank;
Bearing cleaning machine is energized, turns on the power switch, open upper cover and start to put part;
After bearing parts to be cleaned has been put, close upper cover and start option program and wait that water the temperature inside the box is opened after being heated to setting value and be carried out (being heated to 60 degrees Celsius about 20 minutes);
Cleaning opens upper cover after completing, and is taken out by bearing parts.Can proceed with the cleaning of next group part or complete to clean and close upper cover and cut off the electricity supply;
In replacing water tank during waste water, should be initially switched off power supply, be closed by total power switch in distribution box (QT1), pull up the aviation plug of water tank one end, remove the quick connector that water tank is connected with stainless steel flexible hose, water tank is i.e. movable to change replacing clear water at water.
In sum, the bearing cleaning machine that this utility model embodiment is made up of rinse bath and water tank setting, multiple pallet it is provided with in rinse bath, the inwall of rinse bath is provided with multiple nozzle, during can be implemented in bearing cleaning, the bearing being cleaned by rotates with rotating disk, decreases the mutual collision between bearing and other objects or bearing and bearing, countershaft will not manufacture into damage during cleaning, extend the service life of bearing.
The bearing cleaning machine of this utility model embodiment is full automatic cleaning equipment, and the part being cleaned by is carried out in being placed on pallet, and pallet rotates with bottom driven by rotary disc.Nozzle ejection cleanout fluid/clear water.When pallet turns to nozzle vicinity, nozzle then drives pallet to rotate, and can thoroughly be cleaned by part.Decrease scavenging period, improve cleaning efficiency.
The fully automated control of operation of the bearing cleaning machine program of this utility model embodiment, without carrying out any operation in cleaning process.The cleaning of part includes washing, rinses, air-dries three steps, and the time often walking execution can set respectively.Cleaning machine main body is separated with water tank, conveniently carries out changing water and cleaning water tank;
One of ordinary skill in the art will appreciate that: accompanying drawing is the schematic diagram of an embodiment, module or flow process in accompanying drawing are not necessarily implemented necessary to this utility model.
As seen through the above description of the embodiments, those skilled in the art is it can be understood that can add the mode of required general hardware platform by software to this utility model and realize.Based on such understanding, the part that prior art is contributed by the technical solution of the utility model the most in other words can embody with the form of software product, this computer software product can be stored in storage medium, such as ROM/RAM, magnetic disc, CD etc., including some instructions with so that a computer equipment (can be personal computer, server, or the network equipment etc.) perform each embodiment of this utility model or the method described in some part of embodiment.
Each embodiment in this specification all uses the mode gone forward one by one to describe, and between each embodiment, identical similar part sees mutually, and what each embodiment stressed is the difference with other embodiments.For device or system embodiment, owing to it is substantially similar to embodiment of the method, so describing fairly simple, relevant part sees the part of embodiment of the method and illustrates.Apparatus and system embodiment described above is only schematically, the wherein said unit illustrated as separating component can be or may not be physically separate, the parts shown as unit can be or may not be physical location, i.e. may be located at a place, or can also be distributed on multiple NE.Some or all of module therein can be selected according to the actual needs to realize the purpose of the present embodiment scheme.Those of ordinary skill in the art, in the case of not paying creative work, are i.e. appreciated that and implement.
The above; it is only this utility model preferably detailed description of the invention; but protection domain of the present utility model is not limited thereto; any those familiar with the art is in the technical scope that this utility model discloses; the change that can readily occur in or replacement, all should contain within protection domain of the present utility model.Therefore, protection domain of the present utility model should be as the criterion with scope of the claims.

Claims (9)

1. a bearing cleaning machine, it is characterized in that, including: the rinse bath of interconnection and water tank, multiple pallet it is provided with in described rinse bath, the internal structure of described pallet is provided with rotating bearing, being provided with multiple nozzle on the inwall of rinse bath, when pallet rotates, bearing parts to be cleaned in described pallet is carried out by described nozzle ejection cleanout fluid/clear water.
Bearing cleaning machine the most according to claim 1, it is characterised in that be provided with on rinse bath surrounding sidewall and organize nozzle more, often the group equidistant rule of nozzle is arranged.
Bearing cleaning machine the most according to claim 2, it is characterised in that described nozzle is connected by nozzle pipe, cleanout fluid/clear water sprays via the nozzle on nozzle pipe.
Bearing cleaning machine the most according to claim 1, it is characterised in that described device also includes that rotating disk, all pallets are fixed on described rotating disk, the described rotating disk multiple support seat supports by bottom.
Bearing cleaning machine the most according to claim 4, it is characterised in that described support seat is 3, wherein 2 is driven support seat, and 1 is Active support seat, and described Active support seat is connected with direct current generator and drives described rotating disk to rotate.
Bearing cleaning machine the most according to claim 1, it is characterised in that the exterior design waste oil collecting groove of described water tank, the waste oil flowing back into water tank can overflow, and flow in described waste oil collecting groove.
7. according to the bearing cleaning machine described in any one of claim 1 to 6, it is characterized in that, described water tank be internally provided with temperature sensor, electric heating tube and liquid-level switch, described water tank bottom is provided with the blowoff valve for blowdown, and the sidewall of described water tank is provided with heat-insulation layer.
Bearing cleaning machine the most according to claim 7, it is characterized in that, described water tank be internally provided with distribution box, described distribution box is built with controlling to add the electrical equipment of heat pipe action, described electrical equipment is received on aviation socket by cable, and described water tank is connected by the strand with aviation plug with described rinse bath.
Bearing cleaning machine the most according to claim 8, it is characterized in that, described water tank be internally provided with distribution box, described water tank be internally provided with 4 pipelines, described 4 pipelines are respectively clear water water return pipeline, clarified water pump inlet pipeline, cleanout fluid water return pipeline and cleanout fluid pump water inlet pipeline.
CN201521108405.3U 2015-12-28 2015-12-28 Bearing cleaning machine Active CN205732063U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106583314A (en) * 2016-12-28 2017-04-26 宁波考比锐特汽车科技有限公司 Bearing cleaning and oiling device
CN107282565A (en) * 2017-07-28 2017-10-24 西安富康空气净化设备工程有限公司 A kind of cleaning machine of experimental animal feeding box
CN110447318A (en) * 2017-03-22 2019-11-12 株式会社富士 Tool management device
CN114453180A (en) * 2022-03-15 2022-05-10 广东工业大学 Full-automatic high-pressure spray cleaning and rust preventing device and application method thereof
CN114472310A (en) * 2022-01-14 2022-05-13 成都飞机工业(集团)有限责任公司 Small part cleaning equipment and cleaning method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106583314A (en) * 2016-12-28 2017-04-26 宁波考比锐特汽车科技有限公司 Bearing cleaning and oiling device
CN110447318A (en) * 2017-03-22 2019-11-12 株式会社富士 Tool management device
CN107282565A (en) * 2017-07-28 2017-10-24 西安富康空气净化设备工程有限公司 A kind of cleaning machine of experimental animal feeding box
CN114472310A (en) * 2022-01-14 2022-05-13 成都飞机工业(集团)有限责任公司 Small part cleaning equipment and cleaning method
CN114453180A (en) * 2022-03-15 2022-05-10 广东工业大学 Full-automatic high-pressure spray cleaning and rust preventing device and application method thereof
CN114453180B (en) * 2022-03-15 2023-01-03 广东工业大学 Full-automatic high-pressure spray cleaning and rust preventing device and method

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Effective date of registration: 20161215

Address after: Lin Henan street 101399 Beijing city Shunyi District Renhe Town, No. 9 Building 1 room 101 1

Patentee after: Beijing Rongda aviation Polytron Technologies Inc

Address before: 100036 Beijing city Haidian District Wukesong Road No. 61, building 6, Room 401

Patentee before: BEIJING CRONDA NEW TECHNOLOGY CO., LTD.