CN205719453U - A kind of sealing propertytest system of aluminium foil blister packaging - Google Patents
A kind of sealing propertytest system of aluminium foil blister packaging Download PDFInfo
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- CN205719453U CN205719453U CN201620680425.6U CN201620680425U CN205719453U CN 205719453 U CN205719453 U CN 205719453U CN 201620680425 U CN201620680425 U CN 201620680425U CN 205719453 U CN205719453 U CN 205719453U
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- light source
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- imageing sensor
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- aluminium foil
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Abstract
A kind of sealing propertytest system of aluminium foil blister packaging, it is made up of vacuum air-channel system, optical measuring system and data acquisition processing system, vacuum air-channel system includes sealing cavity, vacuum pump, relief valve, reversal valve and pressure transducer, described reversal valve is connected with sealing cavity, vacuum pump and relief valve by pipeline respectively, pressure transducer is also mounted at and seals on the pipeline that cavity directly connects, sealing inside cavity bottom surface and be used for placing aluminum-plastic blister to be detected, the end face sealing cavity has the window using transparent material to seal;Optical measuring system includes light source, light source controller, imageing sensor and support, light source and imageing sensor are arranged on sealing cavity homonymy, the direction of illumination of light source and the shooting direction of imageing sensor by support and the angle sealing inside cavity bottom surface is 45 60 °;Light source controller is connected with light source and controls the brightness of light source;Data handling system includes the computer being connected with imageing sensor.
Description
Technical field
This utility model patent relates to package encapsulation detection field, the sealing inspection of a kind of aluminium foil blister packaging
Examining system, including algorithm and its hardware corollary apparatus.
Background technology
It is a kind of mass defect being difficult to and observing directly with eye that aluminum-plastic blister seals Air Leakage Defect, and this defect can make bag
The preservation and effect of dress product is substantially reduced, and sealing will directly affect the quality of product, even because of the product improper inefficacy of packaging
Affect the health of user.This just requires aluminium-plastic bubble plate packing carries out gas leakage detection, but the packaging gas leakage of existing aluminium foil blister
Defect detecting technique can cause waste, implements time-consuming work consuming, and automaticity is low, can not meet growth requirement.For
This, study aluminium foil blister sealing intelligent detecting method lossless, efficient imperative.
Traditional leak hunting method is to be immersed in coloured special liquid by the blister package product of sampling observation, then imposes negative
Whether pressure, penetrated into by observation colored liquid and judge gas leakage situation.Make to hunt leak in this way, first have to drip liquid
Capable person can judge whether Air Leakage Defect, and such time is longer, and additionally its maximum has a problem in that whether examined product leaks gas
All will be discarded, thus cause the biggest waste.More advanced leak detector is to be placed in examined product in an airtight container to add
Whether pressure or evacuation, deformed by the aluminium foil surface of eye-observation blister package and judge whether gas leakage, and this method is deposited
Deficiency be that personal error impact is relatively big, and result shows the most directly perceived.Therefore a kind of aluminium foil lossless, quick bubble is provided
The sealing propertytest system of cover packaging becomes problem demanding prompt solution in prior art.
Utility model content
A kind of aluminium foil blister packaging sealing propertytest system, it is characterized in that described detecting system by vacuum air-channel system,
Optical measuring system and data acquisition processing system composition,
Described vacuum air-channel system include seal cavity, vacuum pump, relief valve, reversal valve and pressure transducer, described in change
Being connected with sealing cavity, vacuum pump and relief valve by pipeline respectively to valve, pressure transducer is also mounted at and seals cavity
Directly on the pipeline of connection, described sealing inside cavity bottom surface is used for placing aluminum-plastic blister to be detected, seals the end face tool of cavity
There is the window using transparent material to seal,
Described optical measuring system includes that light source, light source controller, imageing sensor and support, described light source and image pass
Sensor is arranged on sealing cavity homonymy, the direction of illumination of light source and the shooting direction of imageing sensor by support and seals cavity
The angle of inner bottom surface is 45-60 °;Described light source controller is connected with light source and controls the brightness of light source;At described data
Reason system includes the computer being connected with imageing sensor.
The sealing propertytest system of described a kind of aluminium foil blister packaging, is characterized in that described imageing sensor is cmos image
Sensor.
The sealing propertytest system of described a kind of aluminium foil blister packaging, is characterized in that described imageing sensor includes CCD phase
Machine and image pick-up card, described image pick-up card is connected with computer.
The sealing propertytest system of described a kind of aluminium foil blister packaging, is characterized in that aluminium-plastic bubble plate packing sealing propertytest system
The operation of system comprises the following steps
1) image acquisition
Aluminum-plastic blister to be detected is lain on sealing cavity bottom surface, make aluminum-plastic blister upward;Starting vacuum pump, regulation is changed
Make vacuum pump connect with sealing cavity to valve, after chamber vacuum degree to be sealed reaches requirement, make imageing sensor photographic light sources shine
Transmit to computer after aluminum-plastic blister image to be detected under penetrating;
2) image procossing, specifically includes following steps
A) enhancement process
The aluminum-plastic blister image hereinafter referred to as image to be detected collected is carried out greyscale transformation, and to enhancing
Through the contrast of the image of greyscale transformation, increase retroreflective regions and the difference in non-reflective region;
B) binary conversion treatment
Image through enhancement process is carried out binary conversion treatment, the pixel of retroreflective regions is converted into white, will be the most anti-
The pixel in light region is converted into black;
C) piecemeal processes
I. the image through binary conversion treatment is carried out piecemeal process, make each image block only include an aluminum-plastic blister
Image;
Ii. the image of the aluminum-plastic blister in each image block is divided into side to light image and shady face image two parts,
Calculate respectively in side to light image as in the white pixel proportion of retroreflective regions and shady face image as retroreflective regions
White pixel proportion,
Iii. white pixel proportion in the white pixel proportion in side to light image and reflective surface image is entered
Row compares, and when the two difference exceedes setting value, then judges that this aluminum-plastic blister is as air tight;
3) after having detected, closing vacuum pump, open relief valve, adjustable change valve makes sealing cavity connect with relief valve.
A kind of aluminium-plastic bubble plate packing sealing propertytest system that this utility model provides.Utilize differential air leak detection
Principle, carries out evacuation to the airtight cavity placing aluminum-plastic blister to be detected.Owing to aluminium-plastic bubble plate packing is to encapsulate at ambient pressure,
So when aluminium foil blister packaging is in vacuum environment, encapsulate the aluminium foil surface of intact blister package owing to there is inside and outside differential pressure
Can heave significantly, and the blister package aluminium foil surface that there is Air Leakage Defect has almost no change, be maintained as the most slightly concave shape
State.When aluminium-plastic bubble plate packing is in vacuum environment, gas leakage packaging is different with air tight surface of package deformation quantity, the reflection to light
Effect difference.When light shines aluminium-plastic bubble plate packing surface with preferred 45-60 degree angle, the gastight negative pressure that is packaged in
Under effect, surface is convex, and its side to light has a large amount of light line reflection therefore side to light and the retroreflective regions size of shady face
Existence is clearly distinguished from;And the aluminium foil surface leaked gas is remained stationary, the retroreflective regions size difference of its side to light and shady face is less.
Utilize image processing techniques, the vacuum aluminium-plastic bubble plate packing image collected is processed.Image procossing include image enhaucament,
The side to light of each aluminum-plastic blister image and shady face image can be compared thus oneself by image binaryzation and image block
Move and judge whether it leaks gas.Substantially increase efficiency and the accuracy of aluminum-plastic blister detection, it is achieved that sentencing of aluminium-plastic bubble plate packing
Other automatization, has noncontact, and in high precision, cheap for manufacturing cost and service life, the feature such as length, was suitable to actual application.
Accompanying drawing explanation
Fig. 1 is a kind of embodiment population structure schematic diagram of this utility model aluminium-plastic bubble plate packing sealing propertytest system;
In figure 1, vacuum pump, 2, image pick-up card, 3, reversal valve, 4, relief valve, 6, pressure transducer, 8, Pressure gauge, 9,
On and off switch, 10, power supply indicator, 11, seal cavity, 12, light source, 13, CCD camera, 14, support, 15, casing, 16, light source
Controller, 17, computer, 18, operating board.
Detailed description of the invention
This patent is described in detail below in conjunction with embodiment and accompanying drawing thereof.Embodiment is to be front with technical scheme described in this patent
Carry being embodied as of carrying out, give detailed embodiment and process.But claims hereof protection domain is not limited to
Following embodiment describes.
The aluminium-plastic bubble plate packing sealing propertytest system that this utility model provides, is characterized in that described detecting system is by vacuum
Air-channel system, optical measuring system and data acquisition processing system composition,
Described vacuum air-channel system include seal cavity 11, vacuum pump 1, relief valve 4, reversal valve 3 and pressure transducer 6,
Described reversal valve is connected with sealing cavity, vacuum pump and relief valve by pipeline respectively, and pressure transducer is also mounted at close
On the pipeline that envelope cavity directly connects, described sealing inside cavity bottom surface is used for placing aluminum-plastic blister to be detected, seals cavity
End face has the window using transparent material to seal,
Described optical measuring system includes light source 12, light source controller 16, imageing sensor and support 14, described light source and
Imageing sensor is arranged on sealing cavity homonymy by support, and the direction of illumination of light source and the shooting direction of imageing sensor are with close
The angle of envelope inside cavity bottom surface is 45-60 °;Described light source controller is connected with light source and controls the brightness of light source;
Described data handling system includes the computer 17 being connected with imageing sensor.
The operation of described aluminium-plastic bubble plate packing sealing propertytest system, comprises the following steps
1) image acquisition
Aluminum-plastic blister to be detected is lain on sealing cavity bottom surface, make aluminum-plastic blister upward;Starting vacuum pump, regulation is changed
Make vacuum pump connect with sealing cavity to valve, after chamber vacuum degree to be sealed reaches requirement, make imageing sensor photographic light sources shine
Transmit to computer after aluminum-plastic blister image to be detected under penetrating;
2) image procossing, specifically includes following steps
A) enhancement process
The aluminum-plastic blister image to be detected (hereinafter referred to as image) collected is carried out greyscale transformation, and to strengthening through ash
The contrast of the image of degree conversion, increases retroreflective regions and the difference in non-reflective region;
B) binary conversion treatment
Image through enhancement process is carried out binary conversion treatment, the pixel of retroreflective regions is converted into white, will be the most anti-
The pixel in light region is converted into black;
C) piecemeal processes
I. the image through binary conversion treatment is carried out piecemeal process, make each image block only include an aluminum-plastic blister
Image;
Ii. the image of the aluminum-plastic blister in each image block is divided into side to light image and shady face image two parts,
Calculate respectively in side to light image as in the white pixel proportion of retroreflective regions and shady face image as retroreflective regions
White pixel proportion,
Iii. white pixel proportion in the white pixel proportion in side to light image and reflective surface image is entered
Row compares, and when the two difference exceedes setting value, then judges that this aluminum-plastic blister is as air tight.
3) after having detected, closing vacuum pump, open relief valve, adjustable change valve makes sealing cavity connect with relief valve.
Embodiment
In the present embodiment, described imageing sensor includes image pick-up card 2 and CCD camera 13, image pick-up card and calculating
Machine is connected by USB data line, and described transparent material is glass.By image pick-up card, the vacuum pump 1 in vacuum air-channel system,
Relief valve 4, reversal valve 3 and pressure transducer 6 and pipeline are arranged in casing 15, and sealing cavity is arranged on casing upper surface,
At box outer surface, the display Pressure gauge 8 of pressure transducer pressure data and on and off switch 9 and power supply indicator 10 are installed;By light
Source controller and computer are arranged close on the operating board 18 of casing.The present embodiment provides aluminium-plastic bubble plate packing sealing propertytest system
The population structure schematic diagram of system is as shown in Figure 1.
Utilize the technical scheme described in this utility model patent, or those skilled in the art is in this utility model patent skill
Under the inspiration of art scheme, design similar technical scheme, and reach above-mentioned technique effect, all fall into this utility model special
The protection domain of profit.
Claims (3)
1. a sealing propertytest system for aluminium foil blister packaging, is characterized in that described detecting system is by vacuum air-channel system, light
Learn measurement system and data acquisition processing system composition,
Described vacuum air-channel system includes sealing cavity, vacuum pump, relief valve, reversal valve and pressure transducer, described reversal valve
Respectively by pipeline with seal cavity, vacuum pump and relief valve are connected, pressure transducer is also mounted at to seal cavity direct
On the pipeline of connection, described sealing inside cavity bottom surface is used for placing aluminum-plastic blister to be detected, and the end face of sealing cavity has to be adopted
The window sealed with transparent material;
Described optical measuring system includes light source, light source controller, imageing sensor and support, described light source and imageing sensor
It is arranged on sealing cavity homonymy, the direction of illumination of light source and the shooting direction of imageing sensor by support and seals inside cavity
The angle of bottom surface is 45-60 °;Described light source controller is connected with light source and controls the brightness of light source;At described data acquisition
Reason system includes the computer being connected with imageing sensor.
The sealing propertytest system of a kind of aluminium foil blister the most as claimed in claim 1 packaging, is characterized in that described imageing sensor
For cmos image sensor.
The sealing propertytest system of a kind of aluminium foil blister the most as claimed in claim 1 packaging, is characterized in that described imageing sensor
Including CCD camera and image pick-up card, described image pick-up card is connected with computer.
Priority Applications (1)
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CN201620680425.6U CN205719453U (en) | 2016-06-30 | 2016-06-30 | A kind of sealing propertytest system of aluminium foil blister packaging |
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CN201620680425.6U CN205719453U (en) | 2016-06-30 | 2016-06-30 | A kind of sealing propertytest system of aluminium foil blister packaging |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105910777A (en) * | 2016-06-30 | 2016-08-31 | 河北工业大学 | Detecting system for sealing property of aluminum foil blister package |
CN107219121A (en) * | 2017-05-12 | 2017-09-29 | 亿信标准认证集团有限公司 | A kind of smart electronicses tensile tester of packaging for foodstuff |
CN110307952A (en) * | 2019-07-02 | 2019-10-08 | 北京航空航天大学 | Dirigible surface based on linear CCD sensor attaches detection robot |
-
2016
- 2016-06-30 CN CN201620680425.6U patent/CN205719453U/en not_active Withdrawn - After Issue
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105910777A (en) * | 2016-06-30 | 2016-08-31 | 河北工业大学 | Detecting system for sealing property of aluminum foil blister package |
CN105910777B (en) * | 2016-06-30 | 2019-03-12 | 河北工业大学 | A kind of sealing propertytest system of aluminium foil blister packaging |
CN107219121A (en) * | 2017-05-12 | 2017-09-29 | 亿信标准认证集团有限公司 | A kind of smart electronicses tensile tester of packaging for foodstuff |
CN110307952A (en) * | 2019-07-02 | 2019-10-08 | 北京航空航天大学 | Dirigible surface based on linear CCD sensor attaches detection robot |
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GR01 | Patent grant | ||
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AV01 | Patent right actively abandoned |
Granted publication date: 20161123 Effective date of abandoning: 20190312 |