CN205714485U - A kind of supercharged diesel engine realizing EGR technology - Google Patents

A kind of supercharged diesel engine realizing EGR technology Download PDF

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Publication number
CN205714485U
CN205714485U CN201620361178.3U CN201620361178U CN205714485U CN 205714485 U CN205714485 U CN 205714485U CN 201620361178 U CN201620361178 U CN 201620361178U CN 205714485 U CN205714485 U CN 205714485U
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China
Prior art keywords
egr
exhaust
branch road
diesel engine
compressor
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Expired - Fee Related
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CN201620361178.3U
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Chinese (zh)
Inventor
王银燕
宋贵涛
张超
杨传雷
李旭
祖象欢
马传杰
王贺春
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Harbin Engineering University
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Harbin Engineering University
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Priority to CN201620361178.3U priority Critical patent/CN205714485U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Exhaust-Gas Circulating Devices (AREA)
  • Supercharger (AREA)

Abstract

The purpose of this utility model is to provide a kind of supercharged diesel engine realizing EGR technology, including diesel engine, turbocharger, EGR turbocharger, diesel engine connects inlet manifold and exhaust main respectively, the compressor of turbocharger connects inlet manifold by the first air inlet branch road, the turbine of turbocharger connects exhaust main by first exhaust branch road, described EGR turbocharger includes EGR compressor and EGR turbine, first exhaust branch road is respectively communicated with second exhaust branch road, 3rd exhaust branch and the 4th exhaust branch, second exhaust branch road connection air, 3rd exhaust branch connection EGR turbine, 4th exhaust branch connection EGR compressor, EGR compressor is by the second air inlet branch road connection inlet manifold.This utility model passes through a less turbocharger, and aerofluxus carries out supercharging, and the pressure of such aerofluxus is higher than the pressure of air inlet, and aerofluxus can flow in air inlet pipe, thus realize EGR.

Description

A kind of supercharged diesel engine realizing EGR technology
Technical field
The utility model relates to a kind of diesel engine, specifically diesel engine intake and exhaust and control device.
Background technology
Along with the marine diesel restriction increasingly stringent to discharge, especially NOx emission, reduce NOx row Put the most very urgent.For current emission-reduction technology, EGR technology is either gone back in the effect reduced discharging It is on cost, to have the biggest advantage, has been widely recognized.So-called waste gas recirculation (EGR) be by A part of waste gas in aerofluxus is incorporated into air inlet pipe, enters cylinder and again participate in burning after mixing with fresh air Process, reduce diesel engine in-cylinder combustion temperature, and then Diesel NOx discharge can be reduced.But it is real Existing EGR also has an a lot of difficult problem, and for supercharged diesel engine, the pressure at expulsion of diesel engine is less than Admission pressure, this results in and can not introduce exhaust gas in air inlet pipe under field conditions (factors), and this is accomplished by using Some householder methods realize EGR.Someone is by exitting to air after diesel engine compressor, reduce into Atmospheric pressure, introduces exhaust gas in air inlet pipe, though this method can realize EGR, but to energy A kind of waste, is difficult to promote.
Summary of the invention
The purpose of this utility model is the pressure providing the pressure making aerofluxus to be higher than air inlet, thus makes aerofluxus energy Enough flow to a kind of supercharged diesel engine realizing EGR technology of air inlet pipe.
The purpose of this utility model is achieved in that
A kind of supercharged diesel engine realizing EGR technology of this utility model, including diesel engine, turbocharger, Diesel engine connects inlet manifold and exhaust main respectively, and the compressor of turbocharger passes through the first air inlet branch road Connecting inlet manifold, the turbine of turbocharger connects exhaust main by first exhaust branch road, it is characterized in that: Also include that EGR turbocharger, described EGR turbocharger include EGR compressor and EGR turbine, the One exhaust branch is respectively communicated with second exhaust branch road, the 3rd exhaust branch and the 4th exhaust branch, second exhaust Branch road connection air, the 3rd exhaust branch connection EGR turbine, the 4th exhaust branch connection EGR compressor, EGR compressor, by the second air inlet branch road connection inlet manifold, the first air inlet branch road is installed air intake intercooler With inlet air flow gauge, the second air inlet branch road is installed EGR flow gauge, the 4th exhaust branch is installed EGR cold But device and pressurizer tank.
A kind of supercharged diesel engine realizing EGR technology of this utility model can also include:
1, exhaust discharge valve is installed on second exhaust branch road, the 3rd exhaust branch is installed EGR turbine control valve, EGR compressor control valve is installed on the 4th exhaust branch, the second air inlet branch road is installed EGR control valve.
2, exhaust discharge valve, EGR turbine control valve, EGR compressor control valve and EGR control valve all connect Connect the ECU control list gathering turbo charger speed signal, diesel load signal, diesel engine speed signal Unit.
Advantage of the present utility model is: this utility model passes through a less turbocharger, to aerofluxus Carrying out supercharging, the pressure of such aerofluxus is higher than the pressure of air inlet, and aerofluxus can flow in air inlet pipe, thus real Existing EGR.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Detailed description of the invention
Illustrate below in conjunction with the accompanying drawings and this utility model be described in more detail:
In conjunction with Fig. 1, this utility model includes compressor 1, exhaust gas turbine 2, air intake intercooler 3, inlet air flow Gauge 4, inlet manifold 5, diesel engine 6, EGR flow gauge 7, exhaust discharge valve 8, EGR turbine control valve 9, EGR compressor control valves 10, cooler for recycled exhaust gas 11, exhaust main 12, pressurizer tank 13, EGR turbine 14, EGR compressors 15, EGR control valve 16, supercharger speed signal 17, ECU control unit 18, bavin Oil machine tach signal 19, diesel load signal 20 and each connecting line etc..
Compressor 1, air intake intercooler 3, inlet air flow gauge 4 and inlet manifold 5 constitute the first air inlet and prop up Road;Exhaust main 12 and exhaust gas turbine 2 connect composition first exhaust branch road by pipeline.
In addition to first exhaust branch road, three exhaust branch are also had, including by exhaust discharge valve after exhaust main 12 The 8 second exhaust branch roads controlled, are directly discharged to waste gas in atmospheric environment;By EGR turbine control valve 9 The 3rd exhaust branch controlled, whether the switch and the EGR turbine 14 that control Zhe Ci road work;Pressed by EGR The 4th exhaust branch that mechanism of qi control valve 10 controls, controls switch and EGR compressor 15 work on Zhe Ci road Whether make.Second also controlled by EGR control valve 16 after EGR compressor 15 and between inlet manifold 5 Air inlet branch road, this branch road is the last item branch road realizing EGR, and aerofluxus flows to bavin by the second air inlet branch road Oil machine 6, thus realize EGR.
The control program of this device is as follows:
ECU control unit 18 gathers turbo charger speed signal 17, diesel engine speed signal 19 and bavin Oil machine load signal 20, MAP these three signal and ECU control unit 18 set in advance is made to compare Relatively judge:
(1) when under the state that diesel engine 6 is in low speed Smaller load, exhaust discharge valve 8, EGR turbine control valve 9, EGR compressor control valve 10 and EGR control valve 16 are in closed mode, now do not have EGR.
(2) when diesel engine 6 is in middle high rotating speed and middle high load capacity, turbo charger speed letter is looked first at Whether numbers 17 exceed limit value, if it exceeds then open exhaust discharge valve 8, is bled off by portion discharge, if It is not above limit value then exhaust discharge valve 8 and is still in closed mode;Later on EGR compressor controls Valve 10, pressurizer tank 13 is full of by final vacuum after a while, is opening EGR turbine control valve 9, is finally opening Open EGR control valve 16, the MAP set according to ECU control unit 18, the aperture to each valve It is controlled, thus reaches the flow wanted, it is achieved target EGR rate.
This utility model utilizes an extra turbocharger that aerofluxus carries out supercharging, the pressure of such aerofluxus Higher than the pressure of air inlet, aerofluxus can flow to air inlet pipe, it is achieved EGR.The EGR turbine of this supercharger and EGR The entrance of compressor is all connected on exhaustor, and has a control valve on every pipeline, and its effect is On the one hand control the switch of pipeline, on the other hand control the extraction flow in pipeline, according to ECU control Diesel engine speed signal and diesel load signal that unit receives carry out concrete action.EGR control valve It is arranged between inlet manifold and EGR compressor, controls the extraction flow in pipeline.Exhaust discharge valve Switch is controlled by turbo charger speed signal, when supercharger speed is higher than allowed maximum (top) speed, opens Open exhaust discharge valve, to ensure safety, otherwise be then closed.
This utility model device includes compressor, exhaust gas turbine, air intake intercooler, charge flow rate Meter, inlet manifold, exhaust main, diesel engine body, EGR flow gauge, exhaust discharge valve, EGR turbine control Valve processed, EGR compressor control valve, cooler for recycled exhaust gas, pressurizer tank, ECU control unit, EGR turbine, EGR Compressor and EGR control valve etc..Compressor, air intake intercooler, inlet air flow gauge and inlet manifold's group Become the first air inlet branch road;Exhaust main and exhaust gas turbine connect composition first exhaust branch road by pipeline.Row In addition to first exhaust branch road, three exhaust branch are also had, including the controlled by exhaust discharge valve after gas house steward Two exhaust branch, are directly discharged to waste gas in atmospheric environment;The 3rd row controlled by EGR turbine control valve Whether are gas branch road, the switch on control Zhe Ci road and EGR turbine;Controlled by EGR compressor control valve The 4th exhaust branch, control the switch on Zhe Ci road and whether EGR compressor work.After EGR compressor And also having the second air inlet branch road controlled by EGR control valve between inlet manifold, this branch road realizes EGR The last item branch road, aerofluxus flows to diesel engine by the second air inlet branch road, thus realizes EGR.
The control program of this device is as follows:
ECU control unit gathers turbo charger speed signal, diesel engine speed signal and diesel load Signal, makes comparisons these three signal with the MAP set in advance of diesel engine and judges:
(1) when under the state that diesel engine is in low speed Smaller load, exhaust discharge valve, EGR turbine control valve, EGR compressor control valve and EGR control valve are in closed mode, now do not have EGR.
(2) when diesel engine is in middle high rotating speed and middle high load capacity, whether turbo charger speed is looked first at Exceed limit value, if it exceeds then open exhaust discharge valve, portion discharge is bled off, without exceeding limit Definite value then exhaust discharge valve is still in closed mode;Later on EGR compressor control valve, when crossing one section Between final vacuum pressurizer tank is full of, open EGR turbine control valve, finally open EGR control valve, according to The MAP that ECU control unit sets, is controlled the aperture of each valve, thus reach to want Flow, it is achieved target EGR rate.
A kind of supercharged diesel engine of this utility model realizes the device of EGR technology, including compressor, exhaust gas turbine, Air intake intercooler, inlet air flow gauge, inlet manifold, exhaust main, diesel engine, EGR flow gauge, aerofluxus Vent valve, EGR turbine control valve, EGR compressor control valve, cooler for recycled exhaust gas, pressurizer tank, ECU control Unit, EGR turbine, EGR compressor and EGR control valve etc..Wherein, compressor inlet communicates with air, Air, by after compressor pressure, cools down in air intake intercooler, then passes through inlet air flow gauge total through air inlet Pipe enters diesel engine, and waste gas flows out through exhaust main, and one side is by exhaust gas turbine expansion work, exhaust gas turbine Outlet communicates with atmospheric environment, and another side is then to have flowed to three directions, and one is direct by exhaust discharge valve Being put in atmospheric environment, two is to flow to EGR turbine by EGR turbine control valve do work, and eventually flows to air In environment, three is to flow to EGR compressor by EGR compressor control valve, cooler for recycled exhaust gas and pressurizer tank, Eventually pass through EGR control valve and EGR flow gauge flows to inlet manifold, come back in diesel engine.
Diesel exhaust flows to the turbine of turbocharger through tee tube one road, and a road flows to realize EGR's In pipeline, atmospheric environment, EGR turbine and three directions of EGR compressor are flowed to the most respectively.
The waste gas flow direction realizes in the pipeline of EGR, and in order to prevent turbocharger from exceeding the speed limit, being provided with one will be useless Gas is directly discharged to a pipeline of atmospheric environment, is controlled the switch of this pipeline by exhaust discharge valve.
The waste gas flow direction realizes, in the pipeline of EGR, flowing to this road of EGR turbine, by EGR turbine control valve Control the switch of this pipeline, when diesel engine is in underload, closes EGR turbine control valve, there is no EGR, When diesel engine is in middle high load capacity, open EGR turbine control valve, it is achieved EGR.
The waste gas flow direction realizes, in the pipeline of EGR, flowing to this road of EGR compressor, by EGR compressor control Valve processed controls the switch on this road, closes EGR compressor control valve when diesel engine is in underload, works as diesel oil When machine is in middle high load capacity, open EGR compressor control valve, cool down through cooler for recycled exhaust gas, then surely In pressure case, guarantee enters stablizing of the pressure at expulsion of EGR compressor.
Enter the waste gas after the pressurization of EGR compressor, flow to air inlet through EGR control valve and EGR flow gauge total Pipe, EGR control valve is as desired by switch Angle ambiguity exhaust gas flow.

Claims (3)

1. realizing a supercharged diesel engine for EGR technology, including diesel engine, turbocharger, diesel engine divides Not Lian Jie inlet manifold and exhaust main, the compressor of turbocharger by first air inlet branch road connect air inlet House steward, the turbine of turbocharger connects exhaust main by first exhaust branch road, it is characterized in that: also include EGR turbocharger, described EGR turbocharger includes EGR compressor and EGR turbine, first exhaust Branch road is respectively communicated with second exhaust branch road, the 3rd exhaust branch and the 4th exhaust branch, and second exhaust branch road is even Logical air, the 3rd exhaust branch connection EGR turbine, the 4th exhaust branch connection EGR compressor, EGR presses Mechanism of qi, by the second air inlet branch road connection inlet manifold, the first air inlet branch road is installed air intake intercooler and air inlet Effusion meter, on the second air inlet branch road install EGR flow gauge, on the 4th exhaust branch install cooler for recycled exhaust gas and Pressurizer tank.
A kind of supercharged diesel engine realizing EGR technology the most according to claim 1, is characterized in that: the Exhaust discharge valve is installed on two exhaust branch, the 3rd exhaust branch is installed EGR turbine control valve, the 4th row EGR compressor control valve is installed on gas branch road, the second air inlet branch road is installed EGR control valve.
A kind of supercharged diesel engine realizing EGR technology the most according to claim 2, is characterized in that: row Gas vent valve, EGR turbine control valve, EGR compressor control valve and EGR control valve are all connected with gathering turbine Supercharger speed signal, diesel load signal, the ECU control unit of diesel engine speed signal.
CN201620361178.3U 2016-04-26 2016-04-26 A kind of supercharged diesel engine realizing EGR technology Expired - Fee Related CN205714485U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620361178.3U CN205714485U (en) 2016-04-26 2016-04-26 A kind of supercharged diesel engine realizing EGR technology

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620361178.3U CN205714485U (en) 2016-04-26 2016-04-26 A kind of supercharged diesel engine realizing EGR technology

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CN205714485U true CN205714485U (en) 2016-11-23

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105781810A (en) * 2016-04-26 2016-07-20 哈尔滨工程大学 Supercharged diesel engine achieving EGR technology and supercharged diesel engine EGR achieving method
CN106762242A (en) * 2017-01-23 2017-05-31 哈尔滨工程大学 A kind of supercharged diesel engine EGR based on assisted turbocharger realizes device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105781810A (en) * 2016-04-26 2016-07-20 哈尔滨工程大学 Supercharged diesel engine achieving EGR technology and supercharged diesel engine EGR achieving method
CN106762242A (en) * 2017-01-23 2017-05-31 哈尔滨工程大学 A kind of supercharged diesel engine EGR based on assisted turbocharger realizes device
CN106762242B (en) * 2017-01-23 2019-05-21 哈尔滨工程大学 A kind of supercharged diesel engine EGR realization device based on assisted turbocharger

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20161123

Termination date: 20190426