CN205709529U - A kind of crane based on suspension hook feedback of status disappear ornaments standby - Google Patents

A kind of crane based on suspension hook feedback of status disappear ornaments standby Download PDF

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Publication number
CN205709529U
CN205709529U CN201620543966.4U CN201620543966U CN205709529U CN 205709529 U CN205709529 U CN 205709529U CN 201620543966 U CN201620543966 U CN 201620543966U CN 205709529 U CN205709529 U CN 205709529U
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China
Prior art keywords
load
control unit
suspension hook
disappear
fixed
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Expired - Fee Related
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CN201620543966.4U
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Chinese (zh)
Inventor
魏兴
张楠
张鹏
邓伟
张德宽
王徽
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Individual
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Individual
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Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model discloses crane based on suspension hook feedback of status disappear ornaments standby, including lifting mechanism, trolley body, control unit, converter, it is fixed with first sensor on the side plate of the lifting hook pulley group of described lifting mechanism, load loading component it is fixed with in spool shaft, it is fixed with support on the top board of trolley body, support is fixed with the second sensor.This utility model is widely used, according to the electric moter voltage adjustment curve during the loading movement doped, it is possible to suppression load is waved more accurately, waves the load of differing heights, Different Weight and suppresses, it is ensured that the safety of load is sent to.

Description

A kind of crane based on suspension hook feedback of status disappear ornaments standby
Technical field
This utility model relates to crane loading and controls technical field, particularly relates to a kind of based on suspension hook feedback of status Crane disappear ornaments standby.
Background technology
Crane system is widely applied in the industrial occasions of transport goods and materials.Reducing and preventing waving of load is to improve lifting One important step of the machine efficiency of loading and unloading.The electronics pendulum that disappears is a kind of pendulum mode that actively disappears, and it is by the operation control of disappear pendulum and dolly Combining, do not rely on the operating experience of driver, can be effectively improved cranage efficiency, the work alleviating driver is strong Degree.
Electronic anti-swinging is to be controlled by controller at present, the speed of Real-time Collection dolly, suspender angle of inclination etc., then Through complicated computing, finally the speed of dolly is controlled, suppression load is waved tool and has certain effect.But in reality During border operation runs, different load weight can cause the change of exerting oneself driving motor, and different lifting altitudes can be led The rolling period causing load changes, the present standby feedback signal can only exerted oneself according to converter or motor of the ornaments that disappear, right The voltage of motor controls further, it is impossible to waves load and is predicted, has some limitations.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, designs a kind of lifting based on suspension hook feedback of status Machine disappear ornaments standby.
For reaching above-mentioned purpose, this utility model be the technical scheme is that
A kind of crane based on suspension hook feedback of status disappear ornaments standby, including lifting mechanism, trolley body, control unit, Converter, the side plate of the lifting hook pulley group of described lifting mechanism is fixed with first sensor, spool shaft is fixed with load and claims Weight element, the top board of trolley body is fixed with support, support is fixed with the second sensor;
Angle signal for the inclination angle of monitoring suspension hook in real time and is passed to control unit by described first sensor, and second Sensor is for measuring the rope capacity transferred and length signals passing to control unit, and load loading component is used for measuring Weight signal is also passed to control unit by the weight of load;
Described control unit is for entering the weight signal of the angle signal of suspender, the length signals of steel wire rope and load Row processes and output signal passes to converter, and converter regulates the voltage of motor according to the output signal of control unit.
Described first sensor is vertical reference or gyroscope.
Described second sensor is the encoder that hoists.
Described control unit uses single-chip microcomputer or PLC.
Positive beneficial effect of the present utility model:
1, this utility model measures the inclination angle of suspension hook by vertical reference or gyroscope, and by hoisting, encoder is measured The length of steel wire rope, by load loading component measure load weight, then control unit to angle signal, length signals with And weight signal these three signal data processes, the electric moter voltage adjustment curve during loading movement can be doped, Electric moter voltage can be adjusted by converter according to electric moter voltage adjustment curve, controls motor and exerts oneself, it is possible to presses down more accurately Load processed is waved, and can wave the load of differing heights, Different Weight and suppress, it is ensured that the safety of load is sent to.
2, this utility model is widely used, it is possible to for all kinds of of bridge crane, single-beam crane, portal crane etc. Heavy-duty machine, the safety waving, improving Very Important Cargo transport for suppression load has good practical significance.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model
Fig. 2 is schematic block circuit diagram of the present utility model
Fig. 3 is Frequency Converter Control voltage curve schematic diagram
Fig. 4 is disappear the pendulum front range ability of dolly, speed, the analogous diagram of acceleration
Fig. 5 be disappear pendulum after the range ability of dolly, speed, the analogous diagram of acceleration
Fig. 6 is the pendulum front steel wire rope relative angle analogous diagram with dolly that disappears
Fig. 7 is the relative angle analogous diagram of steel wire rope and dolly after pendulum that disappears
Fig. 8 is suspension hook angle analogous diagram before the pendulum that disappears
Fig. 9 is the pendulum rear hanger angle analogous diagram that disappears
In figure, the concrete meaning of label is: 1 is lifting mechanism, and 1-1 is lifting hook pulley group, and 1-2 is spool shaft, and 2 is dolly Mechanism, 3 is support, and 4 is first sensor, and 5 is load loading component, and 6 is the second sensor, and 7 is reel.
Detailed description of the invention
Illustrate detailed description of the invention of the present utility model below in conjunction with the accompanying drawings.
See Fig. 1, Fig. 2, crane based on suspension hook feedback of status of the present utility model disappear ornaments standby, including lifting machine Structure 1, trolley body 2, control unit, converter, the side plate of lifting hook pulley group 1-1 of described lifting mechanism 1 is fixed with first Sensor 4, spool shaft 1-2 is fixed with load loading component 5, and the top board of trolley body 2 is fixed with support 3, solid on support 3 Surely having the second sensor 6, described second sensor 6 is the encoder that hoists, and the encoder 6 that hoists is fixed with gear, and hoist coding Gear on device 6 engages with the gear in spool shaft 1-2,
Angle signal for the inclination angle of monitoring suspension hook in real time and is passed to control unit by described first sensor 4, the Two sensors 6 are for measuring the rope capacity transferred and length signals passing to control unit, and load loading component 5 is used for Measure the weight of load and weight signal is passed to control unit;
Described control unit is for entering the weight signal of the angle signal of suspender, the length signals of steel wire rope and load Row processes and output signal passes to converter, and converter regulates the voltage of motor according to the output signal of control unit.
Described first sensor is vertical reference or gyroscope.
Described control unit uses single-chip microcomputer or PLC.
Seeing Fig. 3, Fig. 3 is Frequency Converter Control voltage curve schematic diagram, and in figure, abscissa t represents the time that load hoists; Vertical coordinate v represents the output voltage of motor;t0Representing rolling period front end identification point, the angle signal exported by gyroscope is true Fixed, thus carry out periodically additional control;△ t represents the length in control cycle, by the length signals of the encoder output that hoists Determining, l represents the length of steel wire rope, and l is the longest, and the cycle of △ t is the longest;M represents the weight of load, by load loading component Recording, for determining that motor controls the amplitude of voltage, m is the biggest, and the amplitude controlling voltage is the biggest.By gyroscope, hoist volume Code device and the output signal of load loading component, control unit can determine starting point that load starts to wave respectively, wave week Phase and amplitude, such that it is able to dope the approximately periodic change curve of electric moter voltage regulation, converter can be according to doping Electric moter voltage adjustment curve, motor is controlled in real time, thus the effect of the pendulum that reaches to disappear.
Fig. 4 be disappear pendulum before the range ability of dolly, speed, the analogous diagram of acceleration, Fig. 5 be disappear pendulum after dolly operation away from From, the analogous diagram of speed, acceleration, Fig. 4, Fig. 5 carry out contrasting it can be seen that after the pendulum that disappears acceleration and the speed of trolley travelling bent Line trends towards smoothing, and monkey is capable of steadily accelerating.Fig. 6 is the pendulum front steel wire rope relative angle emulation with dolly that disappears Figure, Fig. 7 is the relative angle analogous diagram of steel wire rope and dolly after pendulum that disappears.Fig. 8 is suspension hook angle analogous diagram before the pendulum that disappears, and Fig. 9 is for disappearing Pendulum rear hanger angle analogous diagram, Fig. 8, Fig. 9 carry out contrasting it can be seen that suspension hook angle shock range reduces, can be more effectively Suppression load is waved.
Therefore, from simulation result it can be seen that after introducing suspension hook angle, the effect that system is run is improved, to pressing down Load processed has waved positive effect in running, and monkey is capable of steadily accelerating, velocity and acceleration Change and tend to smooth;The smooth transition in accelerator of rope traction angle, and suspension hook swing angle is also limited in more Low level, load is waved and has been obtained effective suppression.Within the 60 seconds operation times set, system even running.
Finally should be noted that: it is only limited by above example in order to the technical solution of the utility model to be described System;Although being described in detail this utility model with reference to preferred embodiment, those of ordinary skill in the field should Understand;Still detailed description of the invention of the present utility model can be modified or portion of techniques feature is carried out equivalent and replace Change;Without deviating from the spirit of technical solutions of the utility model, it all should contain the technical scheme being claimed at this utility model In the middle of scope.

Claims (4)

1. a crane based on the suspension hook feedback of status ornaments that disappear are standby, including lifting mechanism, trolley body, control unit, change Frequently device, is characterized in that: be fixed with first sensor on the side plate of the lifting hook pulley group of described lifting mechanism, spool shaft is fixed with Load loading component, the top board of trolley body is fixed with support, and support is fixed with the second sensor;
Angle signal for the inclination angle of monitoring suspension hook in real time and is passed to control unit by described first sensor, the second sensing Device is for measuring the rope capacity transferred and length signals passing to control unit, and load loading component is used for measuring load Weight and weight signal is passed to control unit;
Described control unit is at the weight signal to the angle signal of suspender, the length signals of steel wire rope and load Output signal is also passed to converter by reason, and converter regulates the voltage of motor according to the output signal of control unit.
Crane based on suspension hook feedback of status the most according to claim 1 disappear ornaments standby, it is characterized in that: described first pass Sensor is vertical reference or gyroscope.
Crane based on suspension hook feedback of status the most according to claim 1 disappear ornaments standby, it is characterized in that: described second pass Sensor is the encoder that hoists.
Crane based on the suspension hook feedback of status the most according to claim 1 ornaments that disappear are standby, it is characterized in that: described control single Unit uses single-chip microcomputer or PLC.
CN201620543966.4U 2016-06-07 2016-06-07 A kind of crane based on suspension hook feedback of status disappear ornaments standby Expired - Fee Related CN205709529U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620543966.4U CN205709529U (en) 2016-06-07 2016-06-07 A kind of crane based on suspension hook feedback of status disappear ornaments standby

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620543966.4U CN205709529U (en) 2016-06-07 2016-06-07 A kind of crane based on suspension hook feedback of status disappear ornaments standby

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107055332A (en) * 2017-04-11 2017-08-18 深圳飞沃拜特技术有限公司 Crane hook control system and its control method and tower crane
CN107601281A (en) * 2017-11-10 2018-01-19 丁向峰 Crane stabilizer
CN110436362A (en) * 2019-06-28 2019-11-12 佳力机械股份有限公司 Loop chain hoister lifting hook systems stabilisation and hoisting equipment
CN113382947A (en) * 2019-02-14 2021-09-10 株式会社多田野 Off-ground determination device, off-ground control device, mobile crane, and off-ground determination method

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107055332A (en) * 2017-04-11 2017-08-18 深圳飞沃拜特技术有限公司 Crane hook control system and its control method and tower crane
CN107055332B (en) * 2017-04-11 2019-05-03 深圳飞沃拜特技术有限公司 Crane hook control system and its control method and tower crane
CN107601281A (en) * 2017-11-10 2018-01-19 丁向峰 Crane stabilizer
CN113382947A (en) * 2019-02-14 2021-09-10 株式会社多田野 Off-ground determination device, off-ground control device, mobile crane, and off-ground determination method
CN113382947B (en) * 2019-02-14 2023-09-05 株式会社多田野 Ground-off determination device, ground-off control device, mobile crane, and ground-off determination method
CN110436362A (en) * 2019-06-28 2019-11-12 佳力机械股份有限公司 Loop chain hoister lifting hook systems stabilisation and hoisting equipment
CN110436362B (en) * 2019-06-28 2021-11-12 佳力机械股份有限公司 Lifting hook stabilizing system of ring chain hoist and hoisting equipment

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20161123

Termination date: 20200607