CN205705000U - A kind of storage is penetrated transformational structure and has the injection-moulding device of this structure - Google Patents

A kind of storage is penetrated transformational structure and has the injection-moulding device of this structure Download PDF

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Publication number
CN205705000U
CN205705000U CN201620358194.7U CN201620358194U CN205705000U CN 205705000 U CN205705000 U CN 205705000U CN 201620358194 U CN201620358194 U CN 201620358194U CN 205705000 U CN205705000 U CN 205705000U
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storage
penetrated
injection
gate valve
melt
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CN201620358194.7U
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张洪
陈炽辉
施海明
沈明聪
邹骞
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Bole Intelligent Equipment Co ltd
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Ningbo Bole Intelligent Equipment Co Ltd
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Abstract

Transformational structure is penetrated in this utility model open one storage, penetrates gate valve including a storage, is used for changing described injection melt and flows to;Described storage is penetrated gate valve and is included: gate valve seat is penetrated in a storage, is provided with first passage and second channel, described first passage and described second channel all in order to the described injection melt that circulates, and described first passage runs through described storage penetrates gate valve seat;Valve core for gate valve is penetrated in one storage, and it is positioned at described storage and penetrates inside gate valve seat, in order to change the circulation status of described injection melt.Described material to be processed can be changed into flowable molten condition by graininess by described compounding structure, and have the form of combination by oneself by described opening cylinder and described cylinder of remaining silent can be according to the concrete needs of technique, adjust described through hole position on described screw rod cylinder, and then by the change to described lead to the hole site, control the heat time heating time of described material to be processed, meet industrial diversified demand, it is to avoid enterprise repeats to purchase accessory and causes cost to increase.

Description

A kind of storage is penetrated transformational structure and has the injection-moulding device of this structure
Technical field
This utility model relates to injection machine field, is specifically related to a kind of storage and penetrates transformational structure and have the note of this structure Mould equipment.
Background technology
Carbon fiber is a kind of carbon content novel inorganic fibrous material more than 90% (mass fraction), has height Specific strength, high ratio modulus, high temperature resistant, corrosion-resistant, endurance, radioprotective, conduct electricity, conduct heat with relative A series of excellent properties such as density is little, belong to typical high-performance fiber.The existing material with carbon element of carbon fiber intrinsic Characteristic, has both again the soft machinability of textile fabric, and the component quality utilizing carbon fiber to make is light, ratio is firm Degree height, has wide range of applications.But, the most ripe carbon fiber application form mainly has four kinds, and one Planting and stick with paste laminate layer method for hands, lamination of being cultrated by the carbon fiber sheet after dipped glue is, or laying is while brush is climbed the tree Fat, hot repressing molding, the carbon fiber product intensity height that this kind of method is made, but production efficiency is low;A kind of For filament winding process, being wrapped in by carbon mono-filaments on carbon fiber axle, this kind of method is only applicable to make cylinder Body and holloware, and production efficiency is low;One is die pressing, and this method is by pre-soaked resin Carbon fibre material is put in metal die, makes unnecessary glue overflow after pressurization, then hot setting molding, The carbon fiber product intensity height that this kind of method is made, but same production efficiency is low, and structural member cannot be made; A kind of is long fine pellet injection moulding, by carbon fiber preprocessing, makes pellet, then via injection machine injection mo(u)lding, Although this kind of method solves production efficiency problem, but the carbon fiber that fibre length is longer in pellet, pass through Under screw in injection molding machine and the shearing of hot flow path and heat effect, in manufactured goods, fibre length is at more than 5mm only It is 30%, causes manufactured goods intensity to be substantially reduced.
Owing to the intensity of carbon fibre material itself at high temperature predisposes to damage, and the length of carbon fiber and its system Staggered complexity in finished product, will affect the intensity of its manufactured goods, it can be seen that, at present for carbon fiber Application, it is in sight that to ensure that carbon fibre material intensity realizes again the production technology of mass industrialized production be vacancy , the equipment of continuous prodution and processing and forming for realizing carbon fiber is similarly in the state of the market vacancy, Therefore, develop a kind of carbon fiber that i.e. can reduce can be increased again carbon fiber by the time of high temperature injury and making Length in product, and the equipment that can meet the efficiency requirements of industrialized mass is particularly necessary.
In prior art, the structure majority of injection machine uses the injection that helical screw agitator device combines with injection moulding apparatus Equipment, when using this equipment to produce moulding, helical screw agitator device both needs to stand after being melted by injected plastics material I.e. injecting, when mould pressurize, helical screw agitator device needs to quit work, and is otherwise in aqueous injection material Material will overflow injection machine, and this injection machine is the most inconvenient, and extremely inefficient, and repeatedly opens Stop equipment easily equipment to be caused damage.And in the prior art, have employed storage and penetrate the injection machine of transformational structure, When liquid injection molding material is stored temporarily, easily make the injected plastics material of fraction remain in storage and penetrate conversion The top of structure, in the course of time, old material can not get flowing out, and this part injection material is heating shape for a long time Under state, performance reduces, and will largely effect on the intensity of product after molding.
In view of drawbacks described above, this utility model creator obtains this reality finally through research for a long time and practice With novel.
Utility model content
For solving above-mentioned technological deficiency, the technical solution adopted in the utility model is, it is provided that conversion is penetrated in a kind of storage Structure, penetrates transformational structure body including storage, carries out storage in order to the receipts injection melt that achieves a butt joint and penetrates translation function, Described storage is penetrated transformational structure and is also included: gate valve is penetrated in a storage, is used for changing described injection melt and flows to;
Described storage is penetrated gate valve and is included: gate valve seat is penetrated in a storage, is provided with first passage and second channel, institute State first passage and described second channel all in order to the described injection melt that circulates;
Valve core for gate valve is penetrated in one storage, and it is positioned at described storage and penetrates inside gate valve seat, in order to change described injection melt Circulation status;
Described storage is penetrated valve core for gate valve and is included: doubled via and three through holes, and described doubled via can be penetrated along with described storage The movement of valve core for gate valve realizes the switching of conducting state and nonconducting state, when conducting state, and described bilateral Gate valve is penetrated in order to be introduced by described injection melt and to flow out described storage in hole;
Described three through holes can realize threeway state and two lead to state along with the movement of valve core for gate valve is penetrated in described storage Switching, when two lead to state, described three through holes realize described storage and penetrate valve core for gate valve and described storage and penetrate gate valve valve The conducting of seat, when threeway state, increases the entrance receiving described injection melt.
It is also preferred that the left gate valve top is penetrated in described storage connects a buffering accumulator, it is for realizing described injection melt Storage and extrusion.
It is also preferred that the left described buffering accumulator includes: an accumulator cylinder body, it is used for storing described injection melt; One accumulator plunger, it is for by accumulator cylinder body described in described injection melt extrusion;
Arranging an annular on described accumulator cylinder body or described accumulator plunger and overflow groove, it is for collecting spilling Described injection melt;Described accumulator cylinder body overflows groove opposite position with described annular and arranges an overflow pipe, It discharges described buffering accumulator for the described injection melt collected by described spilling groove.
It is also preferred that the left transformational structure is penetrated in described storage is additionally provided with at least one heater, it is for described injection Melt continuous heating.
Also including it is also preferred that the left transformational structure is penetrated in described storage: oil hydraulic cylinder is penetrated in a storage, it is for by described buffering storage Described injection melt extrusion in material cylinder provides power;
Described storage is penetrated oil hydraulic cylinder and is included: oil hydraulic cylinder cylinder body, and it is symmetricly set in described buffering accumulator both sides.
It is also preferred that the left described storage is penetrated connects a position-measurement device on oil hydraulic cylinder, it is used for measuring the described buffering of display The storing amount of accumulator.
It is also preferred that the left described storage is penetrated connects a remote location measurement apparatus on oil hydraulic cylinder, described remote location measures dress Put the storing amount for buffering accumulator described in real-time remote monitoring.
It is also preferred that the left transformational structure is penetrated in described storage also includes an injection gate valve, it is used for realizing described storage and penetrates Change-over knot Described injection melt in structure flows out and stops.
It is also preferred that the left gate valve is penetrated in described storage is also respectively provided with temperature-sensing element on described injection gate valve, its Temperature conditions in real-time monitoring tubular road.
A kind of injection-moulding device, it includes a compounding structure, a multi-stage injection structure, it is characterised in that described note Equipment of moulding also has storage as described above and penetrates transformational structure.
The beneficial effects of the utility model are compared with the prior art: 1, transformational structure is penetrated in described storage is described Compounding structure successively described injection melt for coming arranges an interim storage space, in the industrial production, Considerably increase production efficiency, it is to avoid the infringement that equipment is caused by repeatedly starting and stopping, avoid described injection simultaneously The heating repeatedly of melt causes the waste of the energy.2, in process of production, once caching storing terminates, institute State injection melt to flow out from described buffering accumulator, owing to described injection melt viscosity is relatively big, fraction institute State injection melt at described buffering accumulator internal residual, when new described injection melt is from described first passage When being filled with described buffering accumulator, the described injection melt of residual will have part to be pressed against on described second channel Portion, at the end of caching storing, the described injection melt of part residual flows out via second channel, so follows Ring, the outmoded injection melt of residual will be substituted by new injection melt, makes described injection melt by two In Ge Fa road, exchange turnover, reduces old material and penetrates the residence time in transformational structure in described storage.
Accompanying drawing explanation
In order to be illustrated more clearly that the technical scheme in each embodiment of this utility model, embodiment will be described below The accompanying drawing used required in is briefly described.
Fig. 1 is the schematic diagram of carbon fiber forming equipment of the present utility model;
Fig. 2 is the schematic diagram of compounding structure of the present utility model;
Fig. 3 is the schematic diagram of opening cylinder of the present utility model;
Fig. 4 is the schematic diagram of cylinder of remaining silent of the present utility model;
Fig. 5 is the schematic diagram that structure is penetrated in storage of the present utility model;
Fig. 6 is the generalized section of buffering accumulator front view of the present utility model;
Fig. 7 is the generalized section of buffering accumulator right view of the present utility model;
Fig. 8 is the generalized section one that gate valve and injection gate valve are penetrated in storage of the present utility model;
Fig. 9 is the generalized section two that gate valve and injection gate valve are penetrated in storage of the present utility model;
Figure 10 is the generalized section three that gate valve and injection gate valve are penetrated in storage of the present utility model;
Figure 11 is the generalized section of injection structure of the present utility model.
Detailed description of the invention
Below in conjunction with accompanying drawing, to this utility model, above-mentioned and other technical characteristic and advantage are made more detailed Explanation.
A kind of carbon fiber forming equipment, it is for processing material to be processed, and is molded;Such as Fig. 1 Shown in, it is the schematic diagram of carbon fiber forming equipment of the present utility model, and described carbon fiber forming equipment includes: One fiber feeding structure 1, plastics feeding structure 2, compounding structure, a storage penetrate transformational structure, multistage Injection structure, a mould-locking structure 6;
Described material to be processed includes: continuous fiber and formula materials, and described continuous fiber includes carbon fiber.
Embodiment 1
Carbon fiber forming equipment as described above, the present embodiment is different from part and is, on described fiber Material structure 1 is used for depositing described continuous fiber, and by flexible pipe, described continuous fiber is transported to described charging In control structure.
Embodiment 2
Carbon fiber forming equipment as described above, the present embodiment is different from part and is, on described plastics Material structure 2 includes that feeding claims, and described feeding claims for measuring described formula materials, on described plastics Material structure arranges at least one described feeding and claims, and each described feeding claims for weighing a kind of formula materials, institute State plastics feeding structure to be sent in described feeding control structure by described formula materials by bottom material mouth.Described Feeding claims to configure corresponding feed supplement storehouse and feeding device, is used for realizing feed supplement and feeding function, it is simple to the company of production Continuing and carry out, the shape of described formula materials includes graininess.
Embodiment 3
Carbon fiber forming equipment as described above, the present embodiment is different from part and is, as in figure 2 it is shown, Described compounding structure 3 is used for shearing described material to be processed, melting;Described compounding structure 3 includes: One motor 31, one speed reducer 32, screw arbor assembly, a screw rod cylinder 33;
Described motor 31 for providing power, the output shaft of described motor 31 and described deceleration to compounding process The input of device 32 is connected, and the outfan of described decelerator 32 is connected with the fixing end of described screw arbor assembly, Described decelerator 32 is used for driving described screw arbor assembly to rotate around axis direction;Described screw arbor assembly includes by extremely Few two screw rods being arranged side by side are constituted, and described screw rod are provided with at least one helix, when described to be added When work material moves along the direction that described helix advances, the helix of various ways, various forms are set Helix combine, be more conducive to shearing to described material to be processed;Described screw arbor assembly is placed in institute Stating screw rod cylinder 33 internal, described screw rod cylinder for providing enforcement space, described screw tube to compounding process At least 2 through holes, the position of described through hole and described plastics feeding structure and described fibre is left on body 33 The feed entrance point of dimension feeding structure is corresponding, and described through hole includes that the first feed-throughs 331 and the second charging are logical Hole 332, described first feed-throughs is used for putting into described continuous fiber, and described second feed-throughs, it is used for Putting into described formula materials, the first feed-throughs described at least one of which is positioned at described second feed-throughs Downstream position;Described first feed-throughs 331 is disposed relative to the remote location of described decelerator, described Second feed-throughs 332 is disposed relative to the proximal location of described decelerator, described at least one of which One feed-throughs 331 is positioned at the downstream position of described second feed-throughs 332;Described screw rod cylinder include to A few cylinder assembly, described cylinder assembly is used for constituting described screw rod cylinder;By described continuous fiber and institute State formula materials separately to put in described compounding structure, and the input position of described continuous fiber be positioned at described in join The downstream putting into position of square bar material, can reduce the shearing to described continuous fiber and heat time heating time, so that The fibre plate segment length of the formation after the shearing of described continuous fiber is longer, and the fiber fragment accounting more than 5mm is more Many, so make the finished parts after injection mo(u)lding in tensile strength and impact strength, than described continuous fibre Dimension heating and the mode of production of shear time length, have bigger lifting.
Described screw rod cylinder 33 is outside is provided with at least 1 heater, and it is for melting described formula materials Melt;
Described compounding structure 3 is outside is also associated with side drawing-in device 34, and described screw rod cylinder 33 also sets up There is the through hole 333 corresponding with described side drawing-in device 34;Described side drawing-in device 34 includes that side feeding enters Material mouth, described side feeding charging aperture is for putting into described side drawing-in device 34 by described material to be processed;Described Side drawing-in device 34 can also include side feeding compounding devices, and described side feeding compounding devices is for described The material described to be processed that side feeding charging aperture puts into carries out shearing, melting;Described side feeding compounding devices bag Including side feed screw cylinder, it for providing enforcement space to compounding process;Described side feed screw cylinder Inside is provided with side feed screw assembly, and described side feed screw assembly is used for shearing material to be processed, and along spiral shell Described material to be processed is transported in described compounding structure by stricture of vagina direction of advance;Outside the feeding compounding devices of described side Portion be provided with at least 1 heater its for by described material molten to be processed;Described side feeding dress is set Put and in complicated injection production technology, heating-up temperature, heat time heating time can be existed the most of the same race of larger difference The described formula materials of class is processed respectively, after it is melted, then is compounded, meets under complicated technology Variation Production requirement, it is to avoid because different materials is sheared, added heat fusing simultaneously simultaneously, to product structure, The processing performance of product causes damage.
Described screw rod cylinder 33 one end is also associated with a driving valve 35, and described driving valve is positioned at described screw rod cylinder 33 relative to the other end of described decelerator 32;Connect bottom described driving valve and have leakage material collecting tank;
Described screw rod cylinder 33 is formed by connecting by least 1 cylinder assembly, and each cylinder assembly is connected by connector Connecing, the total length of described screw rod cylinder 33 is not shorter than the length of described screw arbor assembly, as shown in Figure 3, Figure 4, Described cylinder assembly includes opening cylinder and cylinder of remaining silent, and described opening cylinder is provided with described through hole, institute State opening cylinder for putting into material to be processed;According to the concrete needs of technique, by described opening cylinder and Described cylinder of remaining silent has the form of combination by oneself, adjusts described through hole position on described screw rod cylinder, And then by the change of described lead to the hole site and with the joining of heater of arranging on described screw rod cylinder Close, hold heat time heating time and the heating-up temperature of described material to be processed, meet industrial diversified demand, The cost avoiding enterprise to repeat to purchase accessory and to cause increases.
Described screw arbor assembly is made up of at least two screw rods being arranged side by side, and described screw rod is used for shearing to be processed Material, and along helix direction of advance, described material to be processed is transported to downstream.
Described motor 31 drives described decelerator 32 to operate as PTO, described decelerator 32 warp Internal structure is slowed down to increase and is driven after square described screw arbor assembly to rotate around identical direction along respective axis, described in mould The described formula materials that material feeding structure 2 conveying comes enters described screw rod cylinder 33 via described through hole 332, Described formula materials is sheared by described screw arbor assembly naturally, and melted under the effect of described heating devices heat; The continuous fiber that the conveying of described fiber feeding structure 1 comes enters described screw rod cylinder 33 via described through hole 331, Described continuous fiber forms fiber fragment under the shear action of described screw arbor assembly, and described fiber fragment is with molten The formula materials melting state is mixed into injection melt, and what described injection melt produced when described screw rod rotates pushes away Under power effect, it is admitted to downstream units together.By described continuous fiber from the far-end relative to described decelerator Position adds, thus reduces shearing and the melting time of described continuous fiber, it is ensured that described fiber fragment has foot Enough length.At least one formula materials can be sent into described by described side drawing-in device 34 via through hole 333 Screw rod cylinder 33, and at the effect down cut, melted of described screw arbor assembly and heater, described side feeding Device 34 needs to select according to formula.When described compounding structure 3 is started working, open described driving valve, Described injection melt is enable to flow out smoothly.Pacified by the collocation of described opening cylinder with described cylinder of remaining silent Dress, realizes the change to described lead to the hole site and the change of barrel lenght, and then when meeting actual production The situation different to feed entrance point demand, makes described cylinder arrange form more diversified, meets kinds of processes The demand produced.
Embodiment 4
Carbon fiber forming equipment as described above, the present embodiment is different from part and is, as it is shown in figure 5, Described storage penetrate transformational structure 4 include buffering accumulator 41, storage penetrate oil hydraulic cylinder 42, storage penetrate gate valve 43, One storage is penetrated gate valve oil cylinder 44, passage 45, injection gate valve 46, and is injected gate valve oil cylinder 47.
As shown in Figure 6, described buffering accumulator 41 includes accumulator cylinder body 411, accumulator plunger 412; Described accumulator cylinder body 411 is internal is hollow-core construction, and described accumulator plunger 412 is placed in described accumulator cylinder Body 411 is internal, described accumulator plunger 412 external diameter size and described accumulator cylinder body 411 internal diameter size one Cause and be interference fits;As shown in Figure 6, described accumulator cylinder body 411 top inner wall arranges an annular Flash groove 4111, described flash groove 4111 is outside arranges an overflow pipe 4112, and described flash groove 4111 is used for Collect the note overflowed at the gap between described accumulator plunger 412 and described accumulator cylinder body 411 inwall Mould melt, and discharge via described overflow pipe 4112, fall in garbage collection groove, prevent overflowing material and arbitrarily drip Fall, equipment of making dirty;Described buffering accumulator 41 is outside is additionally provided with heater, for melting described injection Body continuous heating, makes the described injection melt moment be kept molten by.
As shown in Figure 6, described storage is penetrated and is provided with oil hydraulic cylinder cylinder body 421, storage piston rod 422 on oil hydraulic cylinder 42 With connecting plate 423;The connection at oil hydraulic cylinder 42 top is penetrated in described accumulator plunger 412 end with being positioned at described storage Plate 423 is connected, and connecting portion is positioned at the center of described connecting plate 423;Oil hydraulic cylinder 42 is penetrated in described storage Described buffering accumulator 41 lateral symmetry is provided with two oil hydraulic cylinder cylinder bodies 421, two described oil hydraulic cylinder cylinders Piston rod 422 is stored up in each clamping in internal portion one, described in two store up piston rod 422 end respectively with described connecting plate 423 Fix and connect, and connecting portion is positioned at described accumulator plunger 412 and described connecting plate 423 link position phase Symmetrical both sides;Use double symmetrically arranged form of oil hydraulic cylinder, using the teaching of the invention it is possible to provide bigger thrust, accelerate described The expulsion efficiency of injection melt, reduces bubble and produces, and symmetrically arranged storage piston rod uniform force, structure More stable, reduce the use that oil hydraulic cylinder is penetrated in described storage and described buffering accumulator causes because of discontinuity Abrasion, increases the service life.
Connect a position-measurement device on one of them oil hydraulic cylinder cylinder body 421, be used for showing described accumulator plunger The jack-up height of 412;Described position-measurement device also can connect a sensor, storing described in real-time remote monitoring The jack-up height of cylinder plug 412;Described storage is penetrated and also can be connected a remote location measurement apparatus, institute on oil hydraulic cylinder State remote location measurement apparatus for buffering the storing amount of accumulator described in real-time remote monitoring.
As it is shown in fig. 7, storage is penetrated gate valve 43 and is included that a storage is penetrated gate valve seat 431, storage and penetrated valve core for gate valve 432; Described storage is penetrated and is provided with first passage 4311 and second channel 4312, described first passage on gate valve seat 431 4311 are all connected with described accumulator cylinder body 411 inner space with second channel 4312 top;Described storage is penetrated Doubled via 4321 and three through holes 4322 it are provided with on valve core for gate valve 432, as shown in Figure 8, Figure 9, described double Through hole 4321 can realize conducting state and nonconducting state along with the movement of valve core for gate valve 432 is penetrated in described storage Switching, when conducting state, described doubled via 4321 is in order to introduce described passage 45 by described injection melt; Described three through holes 4322 can realize threeway state and two lead to shape along with the movement of valve core for gate valve 432 is penetrated in described storage The switching of state, when two lead to state, described three through holes 4322 realize described storage and penetrate valve core for gate valve 432 with described The conducting of gate valve seat 431 is penetrated in storage, and described three through hole 4322 tops are penetrated with described storage and set on gate valve seat 431 The second channel 4312 put turns on, and bottom turns on described passage 45;When threeway state, increase connects Receive the entrance of described injection melt;Described three through hole 4322 one end and the described driving valve in described compounding structure 35 ports are connected, and top and described storage are penetrated the first passage 4311 arranged on gate valve seat 431 and turned on, bottom Turn on described passage 45.Gate valve is penetrated in the storage using this kind of form, makes described buffering accumulator 41 and institute State the conducting of passage 45 moment, owing to injection melt has certain toughness, use two passages with described Buffering accumulator 41 connects and virtually described buffering accumulator 41 is divided into two parts, during storing state, makes Described injection melt flows into from first passage 4311, and virgin material majority occupy first passage 4311 top, non-storage During material state, making described injection melt flow out from second channel 4312, the oldest material is most from second channel 4312 Flow down, thus the old material reduced in buffering accumulator overstocks.
As it is shown in fig. 7, gate valve oil cylinder 44 is penetrated in described storage includes that gate valve cylinder block 441 is penetrated in storage and gate valve is penetrated in storage Cylinder putter 442, described storage is penetrated gate valve cylinder putter 442 and is penetrated valve core for gate valve 432 with described storage and be connected, and drives Described storage is penetrated valve core for gate valve 432 and is moved, and carries out conducting state switching.
Described injection gate valve 46 includes injecting gate valve seat 461 and injection valve core for gate valve 462;When described injection When valve core for gate valve 462 is positioned at position as shown in Figure 8, described injection gate valve 46 is closed, and be attached thereto is logical Road is not turned on, when described injection valve core for gate valve 462 is positioned at position as shown in Figure 10, and described injection gate valve 46 open, and top turns on described passage 45, and bottom turns on injection structure.
Described injection gate valve oil cylinder 47 includes injecting gate valve cylinder block 471 and injection gate valve cylinder putter 472, Described injection gate valve cylinder putter 472 is connected with described injection valve core for gate valve 462, drives described injection gate valve Spool 462 moves, it is achieved the open and close of described injection gate valve 46.
Described storage is penetrated and is also respectively provided with at least on gate valve 43, described passage 45 and described injection gate valve 46 1 heater, for described injection melt continuous heating, makes the described injection melt moment keep molten State.
Described storage is penetrated gate valve 43 and is also respectively provided with temperature-sensing element on described injection gate valve 46, is used for Temperature conditions in real-time monitoring tubular road.
Described storage penetrate be respectively arranged with on gate valve cylinder block 441 and described injection gate valve cylinder block 471 cold But waterpipe, for cooling down cylinder body, it is to avoid temperature is too high to be caused cylinder block deformation and scalds behaviour Make personnel.
Described storage is penetrated and is additionally provided with protective cover outside transformational structure 4, is used for preventing operator from surprisingly touching and causes Scald.
It is continuous feeding state during due to described compounding arrangement works, can continuously extrude described injection and melt Body, and injection structure is service intermittent state, after often injecting once, mould all can have one period of dwell time. So needing for successively arranging an interim storage space for next described injection melt.When described injection When transformational structure is penetrated in the melt described storage of inflow, if described injection structure charge is complete, the most described injection gate valve 46 Closing under the drive of described injection gate valve oil cylinder 47, meanwhile, described storage is penetrated gate valve 43 and is penetrated lock in described storage The drive of valve oil cylinder 44 is moved to position as shown in Figure 9, and described injection melt is by described passage 45 After Chong Maning, then it is internal to be upwards filled with described buffering accumulator 41 via described first passage 4311, carries out Interim storing;If the injection of described injection structure is complete, the most described injection gate valve 46 is at described injection gate valve oil cylinder Opening under the drive of 47, meanwhile, described storage is penetrated the drive that gate valve 43 penetrates gate valve oil cylinder 44 in described storage and is moved down Moving position as shown in Figure 7, the injection melt that the conveying of described compounding structure comes is via described doubled via 4321 Flowing in described passage 45, meanwhile, the injection melt of described buffering accumulator 41 storage inside exists Described storage is penetrated under the pressurization of oil hydraulic cylinder 42, flows into described via second channel 4312 and three through holes 4322 In passage 45.In actual production process, once caching storing terminates, and described injection melt is from described slow Rush accumulator 41 to flow out, but owing to described injection melt viscosity is relatively big, have injection melt described in fraction At described buffering accumulator 41 internal residual, when new described injection melt fills from described first passage 4311 When entering described buffering accumulator 41, the described injection melt of residual will have part to be pressed against described second channel 4312 tops, at the end of caching storing, the described injection melt of part residual flows via second channel 4312 Going out, so circulate, the outmoded injection melt of residual will be substituted by new injection melt, makes described injection melt Body, by exchange turnover in Liang Gefa road, reduces old material and penetrates the residence time in transformational structure in described storage.
It is that the described compounding structure described injection melt successively for coming arranges one that transformational structure is penetrated in described storage Interim storage space, in the industrial production, considerably increases production efficiency, it is to avoid equipment is made by repeatedly starting and stopping The infringement become, avoids causing the heating repeatedly of described injection melt the waste of the energy simultaneously.
Embodiment 5
Carbon fiber forming equipment as described above, the present embodiment is different from part and is, as shown in figure 11, Described multi-stage injection structure 5 includes an injection structure body, its injection process being used for being molded melt; Described injection structure body includes an injection accumulator 52, and it is for storing the described injection melt of desired volume; Described multi-stage injection structure 5 also include injection cylinder 51, injection putter 53, feeding and discharging base 54, One injection catheter 55, check-valves 56, injection nozzle 57;
Described injection cylinder 51 includes injection cylinder cylinder body 511, injection cylinder piston rod 512, injection cylinder Piston rod slide holder 513, described injection cylinder piston rod 512 one end is positioned over described injection cylinder cylinder body In 511, control the movement of described injection cylinder piston rod 512 by controlling injection flow, due to described injection Cylinder piston rod 512 is conducted oneself with dignity relatively big, and arranges for horizontal direction, easily causes sagging, therefore at described note Penetrate cylinder piston rod 512 other end and connect described injection cylinder piston rod slide holder 513, be used for supporting institute Stating injection cylinder piston rod 512 prevents its sagging causing from using abrasion.
It is internal that described injection putter 53 is placed in described injection accumulator 52, described injection cylinder piston rod 512 Connect described injection putter 53, described injection cylinder piston rod 512 external diameter size and described injection accumulator 52 Internal diameter is in the same size and be interference fits.
Described injection accumulator 52 one end connects described feeding and discharging base 54, and described feeding and discharging base 54 is used for drawing Enter described injection melt, and the described injection melt in described injection accumulator is injected discharge;Described enter Discharge base includes feed pipe 541 and drainage conduit 542, described feed pipe 541 and over-injected gate valve 46 The mouth of pipe is connected, for charge in described injection accumulator 52;Described drainage conduit 542 is for by institute State injection accumulator 52 in described injection melt injection discharge, described drainage conduit 542 run through described in enter Discharge base 54.
Described feeding and discharging base 54 other end is connected with described injection catheter 55, described injection catheter 55 another End connects described check-valves 56, described check-valves 56 one-way conduction, is reversely not turned on, and prevents described injection from melting Body produces after being injected into mould and flows backwards, and affects injection mo(u)lding.
It is socketed described injection nozzle 57 in described check-valves 56, described injection nozzle 57 and mould are reserved Injection orifice abuts against, and injection melt is injected mould inside.The outside nozzle that is provided with of described injection nozzle 57 is prevented Guard shield, prevents injection nozzle 57 from occurring to eject high-temp liquid during leakage and damages staff.
It is provided with displacement measurement device on described injection cylinder piston rod 512, is used for showing described injection cylinder Piston rod 512 location, and then indirectly understand the charging situation of described injection accumulator 52;Institute's rheme Move metering device and also can connect a sensor, the movement of injection cylinder piston rod 512 described in real-time remote monitoring Position.
The flash groove 5121 of one annular, described injection accumulator are set on position, described injection putter 53 leading section The 52 outside overflow pipe 521 that arrange, described flash groove 5121 is for collecting from described injection putter 53 and institute State the injection melt overflowed at the gap between injection accumulator 52 inwall, when on described injection putter 53 When annular flash groove 5121 moves to the position corresponding with described overflow pipe 521, waste material is via described flash Groove 5121 is discharged, and falls in garbage collection groove, prevents from overflowing material arbitrarily drippage, equipment of making dirty.
Described injection accumulator 52 is outside is additionally provided with at least one heater, for described injection melt Continuous heating, makes the described injection melt moment be kept molten by.
Be additionally provided with protective cover outside described injection accumulator 52, be used for preventing operator surprisingly touch cause boiling hot Wound.
Described injection catheter 55 is outside is provided with at least one heater, for continuing described injection melt Heating, makes the described injection melt moment be kept molten by.
It is additionally provided with protective cover outside described injection catheter 55, is used for preventing operator from surprisingly touching and causes scald.
Being additionally provided with a barrel support means 581 in described multi-stage injection structure 5, it is used for supporting described multistage Injection structure 5 also drives described multi-stage injection structure 5 linearly to move;Described barrel support means 581 Including support column and pulley, described pulley linearly can slide in base plane.
For penetrating shifting base below described multi-stage injection structure 5, it is used for supporting whole described multi-stage injection structure 5, Described shifting base of penetrating is provided with slide rail, is provided with slide block bottom described multi-stage injection structure 5, and described slide block can Slide along described slide rail.
Described injection cylinder 51 controls the movement of described injection cylinder piston rod 512 by controlling injection flow, Described injection cylinder piston rod 512 drives described injection putter 53 to move, and described injection putter 53 is placed in institute Stating injection accumulator 52 internal, described injection accumulator 52 one end connects described feeding and discharging base 54, described Feeding and discharging base 54 other end is connected with described injection catheter 55, and described injection catheter 55 other end connects institute State check-valves 56, in described check-valves 56, be socketed described injection nozzle 57;When described injection melt is via institute State the feed pipe 541 of feeding and discharging base 54 flow into described injection accumulator 52 internal time, described injection melt Described injection putter 53 is promoted posteriorly to move, when the described injection melt within described injection accumulator 52 When capacity reaches to inject required capacity, described injection cylinder 51 drives described injection cylinder piston rod 512, And then drive described injection putter 53 to extrude described injection melt, make described injection melt via described feeding and discharging The drainage conduit 542 of base 54, described injection catheter 55, described check-valves 56 and described injection nozzle 57 are fast Rapid fire goes out.After pressurize after a while, described injection melt continues to flow into described feeding and discharging base 54 Feed pipe 541, circulates next time.In the process, described injection cylinder piston rod 512 is provided with Displacement measurement device, the moment moves along with described injection cylinder piston rod 512, shows described injection accumulator The charging situation of 52.
Embodiment 6
Carbon fiber forming equipment as described above, the present embodiment is different from part and is, as it is shown in figure 1, Described mould-locking structure 6 is used for fixedly mounting mould, and when described injection structure is injected, to described mould Tool provides clamping force, it is simple to described injection melt is fixed-type.
Embodiment 7
Carbon fiber forming equipment as described above, the present embodiment is different from part and is, described carbon fiber Former is used for processing the injected plastics material of carbon fiber-containing material, including:
Described compounding structure, it is sheared, heats in order to being carried out by formula materials so that it is reach molten condition, And be compounded with the described formula materials of molten condition after the carbon fibre material of continuous morphology is sheared and form note Mould melt;
Described multi-stage injection structure, it is in order to after described injection melt capacity reaches setting value, and injection is described Injection melt;
Transformational structure is penetrated in described storage, and it, in order to when described multi-stage injection structure is closed, stores described note temporarily Mould melt;When described multi-stage injection structure is opened, described storage is penetrated in transformational structure and described compounding structure Described injection melt send into described multi-stage injection structure.
A kind of technique utilizing above-mentioned carbon fiber forming equipment to produce carbon fiber product, idiographic flow is as follows:
S1: formula materials is measured according to formula proportion, and throw in described formula materials in proportion;
S2: formula materials is sheared, heats so that it is reach molten condition;
S3: throw in continuous fiber;
S4: shear continuous fiber so that it is form fiber fragment, mixes with the formula materials of molten condition simultaneously, Form injection melt;If injection structure is closed, then carry out step S5, if injection structure is opened, then Carry out step S6;
S5: described injection melt is delivered into storage and penetrates in exchanging structure, if injection structure is opened, then stops step Rapid S5 then carry out step S6;
S6: described injection melt is transported in injection structure;
S7: after described injection melt capacity reaches to set, injection.
This technological process realizes based on the said equipment, but based on being not limited to the said equipment.
The heating process of described step S2, enters into injecting step from described material to be processed and completes to be equipped with phase The heater answered, makes the described injection melt moment be in molten condition, the heating-up temperature model of described step S2 Enclosing is 150 degree of-500 degree, and temperature is partition heating.
Described step S5, the extrusion of S6, pressure limit is 0-15 MPa;The injection of described step S7 Process, pressure limit is 0-300 MPa.
The molding cycle of described step S1-S7 is 10 seconds-300 seconds.
The injection speed of described step S7 is 0-500 mm/second.
Described formula materials includes: polyamide, polyolefin, thermoplastic polyester, Merlon, high-performance work Engineering plastics or other resins for universal use, polyether-ether-ketone, polyphenylene sulfide, Noryl or Polyetherimide, poly- Vinyl chloride, acrylonitrile-butadiene-styrene copolymer, polystyrene or high impact polystyrene.
The foregoing is only preferred embodiment of the present utility model, the most illustrative for this utility model , and nonrestrictive.Those skilled in the art understands, in the essence that this utility model claim is limited It can be carried out many changes, amendment, even equivalence in god and scope, but fall within of the present utility model In protection domain.

Claims (10)

1. a transformational structure is penetrated in storage, penetrates transformational structure body including storage, in order to the receipts injection melt that achieves a butt joint Carry out storage and penetrate translation function,
It is characterized in that,
Described storage is penetrated transformational structure and is also included: gate valve is penetrated in a storage, is used for changing described injection melt and flows to;
Described storage is penetrated gate valve and is included: gate valve seat is penetrated in a storage, is provided with first passage and second channel, institute State first passage and described second channel all in order to the described injection melt that circulates;
Valve core for gate valve is penetrated in one storage, and it is positioned at described storage and penetrates inside gate valve seat, in order to change described injection melt Circulation status;
Described storage is penetrated valve core for gate valve and is included: doubled via and three through holes, and described doubled via can be penetrated along with described storage The movement of valve core for gate valve realizes the switching of conducting state and nonconducting state, when conducting state, and described bilateral Gate valve is penetrated in order to be introduced by described injection melt and to flow out described storage in hole;
Described three through holes can realize threeway state and two lead to state along with the movement of valve core for gate valve is penetrated in described storage Switching, when two lead to state, described three through holes realize described storage and penetrate valve core for gate valve and described storage and penetrate gate valve valve The conducting of seat, when threeway state, increases the entrance receiving described injection melt.
2. transformational structure is penetrated in storage as claimed in claim 1, it is characterised in that described storage penetrates gate valve top even Connecing a buffering accumulator, it is for realizing storage and the extrusion of described injection melt.
3. transformational structure is penetrated in storage as claimed in claim 2, it is characterised in that described buffering accumulator includes: One accumulator cylinder body, it is used for storing described injection melt;One accumulator plunger, it is for by described injection Accumulator cylinder body described in melt extrusion;
Arranging an annular on described accumulator cylinder body or described accumulator plunger and overflow groove, it is for collecting spilling Described injection melt;Described accumulator cylinder body overflows groove opposite position with described annular and arranges an overflow pipe, It discharges described buffering accumulator for the described injection melt collected by described spilling groove.
4. transformational structure is penetrated in storage as claimed in claim 3, it is characterised in that described storage penetrates transformational structure also Being provided with at least one heater, it is for described injection melt continuous heating.
5. transformational structure is penetrated in the storage as described in Claims 2 or 3 or 4, it is characterised in that described storage is penetrated and turned Change structure also to include: oil hydraulic cylinder is penetrated in a storage, and it is for by the described injection melt in described buffering accumulator Extrusion provides power;
Described storage is penetrated oil hydraulic cylinder and is included: oil hydraulic cylinder cylinder body, and it is symmetricly set in described buffering accumulator both sides.
6. transformational structure is penetrated in storage as claimed in claim 5, it is characterised in that described storage is penetrated and connected on oil hydraulic cylinder Connecing a position-measurement device, it is for measuring the storing amount showing described buffering accumulator.
7. transformational structure is penetrated in storage as claimed in claim 5, it is characterised in that described storage is penetrated and connected on oil hydraulic cylinder Connecing a remote location measurement apparatus, described remote location measurement apparatus is for buffering storage described in real-time remote monitoring The storing amount of material cylinder.
8. transformational structure is penetrated in the storage as described in claim 1-4 is arbitrary, it is characterised in that conversion is penetrated in described storage Structure also includes an injection gate valve, and its described injection melt penetrating in transformational structure for realizing described storage flows out With stopping.
9. transformational structure is penetrated in storage as claimed in claim 8, it is characterised in that described storage penetrates gate valve with described It is also respectively provided with temperature-sensing element, its temperature conditions in real-time monitoring tubular road on injection gate valve.
10. an injection-moulding device, it includes a compounding structure, a multi-stage injection structure, it is characterised in that institute State injection-moulding device also there is described storage arbitrary in claim 1-4 to penetrate transformational structure.
CN201620358194.7U 2016-04-25 2016-04-25 A kind of storage is penetrated transformational structure and has the injection-moulding device of this structure Active CN205705000U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105773912A (en) * 2016-04-25 2016-07-20 宁波伯乐智能装备有限公司 Storage and injection converting structure and injection molding device with structure

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105773912A (en) * 2016-04-25 2016-07-20 宁波伯乐智能装备有限公司 Storage and injection converting structure and injection molding device with structure

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Patentee before: Bole Intelligent Equipment Co.,Ltd.

Address after: 315821 Jiangnan export processing trade zone, Beilun District, Ningbo City, Zhejiang Province

Patentee after: Bole Intelligent Equipment Co.,Ltd.

Address before: 315821 No. 99, Weisan Road, Xiaogang street, Beilun District, Ningbo City, Zhejiang Province

Patentee before: NINGBO SHUANGMA MACHINERY INDUSTRY Co.,Ltd.

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