CN205693506U - A kind of servomotor presser device - Google Patents
A kind of servomotor presser device Download PDFInfo
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- CN205693506U CN205693506U CN201620526751.1U CN201620526751U CN205693506U CN 205693506 U CN205693506 U CN 205693506U CN 201620526751 U CN201620526751 U CN 201620526751U CN 205693506 U CN205693506 U CN 205693506U
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Abstract
本实用新型是一种伺服电机压板装置,涉及电机技术领域,为解决转子结构稳定性差的问题而设计。该伺服电机压板装置包括转子转轴、套装在转子转轴输出端上的前轴承、套装在前轴承上的前端盖、套装在转子转轴非输出端上的后轴承、套装在后轴承上的后端盖;前轴承的一端与转子转轴的一轴肩相抵靠,前轴承的另一端与一压板相抵靠;压板套装在转子转轴上,且与前端盖固定连接;后轴承的一端与转子转轴的另一轴肩相抵靠,后轴承的另一端与后端盖相抵靠。本实用新型提供的伺服电机压板装置用于对转子转轴进行轴向限位。
The utility model relates to a pressing plate device of a servo motor, relates to the technical field of motors, and is designed for solving the problem of poor stability of the rotor structure. The servo motor platen device includes a rotor shaft, a front bearing set on the output end of the rotor shaft, a front end cover set on the front bearing, a rear bearing set on the non-output end of the rotor shaft, and a rear end cover set on the rear bearing. ; One end of the front bearing abuts against a shoulder of the rotor shaft, and the other end of the front bearing abuts against a pressure plate; the pressure plate is set on the rotor shaft and is fixedly connected with the front end cover; one end of the rear bearing is in contact with the other end of the rotor shaft The shaft shoulders abut and the other end of the rear bearing abuts against the rear end cap. The servo motor pressing plate device provided by the utility model is used for axially limiting the rotating shaft of the rotor.
Description
技术领域technical field
本实用新型涉及电机技术领域,尤其涉及一种伺服电机压板装置。The utility model relates to the technical field of motors, in particular to a pressing plate device of a servo motor.
背景技术Background technique
伺服电机是将电压信号转化为转矩和转速以驱动机械元件运转的发动机,作为闭环控制系统,其控制速度及位置精度非常准确,这种高精度控制是通过伺服电机的核心部件—编码器来实现的。编码器位于伺服电机轴非输出端的一侧,与转子转轴相连,在伺服电机工作过程中,编码器通过对信号(如比特流)或数据进行编制、将其转换为可用于通讯、传输和存储的信号,以实现对伺服电机的高精度控制。如果编码器发生损坏,则会导致伺服电机无法正常工作,降低生产效率,缩短伺服电机的使用寿命。The servo motor is an engine that converts voltage signals into torque and speed to drive mechanical components. As a closed-loop control system, its control speed and position accuracy are very accurate. This high-precision control is achieved through the core component of the servo motor—encoder Achieved. The encoder is located on the side of the non-output end of the servo motor shaft and is connected to the rotor shaft. During the working process of the servo motor, the encoder converts the signal (such as bit stream) or data into a signal that can be used for communication, transmission and storage. signal to achieve high-precision control of the servo motor. If the encoder is damaged, the servo motor will not work normally, reducing production efficiency and shortening the service life of the servo motor.
目前,在伺服电机制造技术中,由于缺少对转子转轴的轴向位置限制,如果伺服电机的输出端连接类似斜齿轮、齿条传动机构,或者在受到变速度、变负载等交变载荷的复杂工况下,转子转轴上将会产生轴向受拉载荷及受压载荷,从而引起转子转轴的轴向蹿动。这种蹿动量通常可达1mm,不仅会造成波纹垫圈的应力变形,降低转子的结构稳定性,还会损害编码器,从而使脉冲数丢失,降低编码器的控制精度,增加伺服电机的故障率,缩短伺服电机的工作寿命,提高使用和维护成本。At present, in the servo motor manufacturing technology, due to the lack of axial position limitation on the rotor shaft, if the output end of the servo motor is connected Under working conditions, axial tension load and compressive load will be generated on the rotor shaft, which will cause axial movement of the rotor shaft. This kind of momentum can usually reach 1mm, which will not only cause stress deformation of the corrugated gasket, reduce the structural stability of the rotor, but also damage the encoder, resulting in loss of pulse number, reducing the control accuracy of the encoder, and increasing the failure rate of the servo motor. , shorten the working life of the servo motor, and increase the cost of use and maintenance.
实用新型内容Utility model content
本实用新型的目的在于提供一种伺服电机压板装置,以解决上述转子结构稳定性差的技术问题。The purpose of the utility model is to provide a servo motor pressing plate device to solve the above-mentioned technical problem of poor structural stability of the rotor.
本实用新型是一种伺服电机压板装置,包括转子转轴、套装在所述转子转轴输出端上的前轴承、套装在所述前轴承上的前端盖、套装在所述转子转轴非输出端上的后轴承、套装在所述后轴承上的后端盖;The utility model relates to a pressing plate device of a servo motor, which comprises a rotor shaft, a front bearing set on the output end of the rotor shaft, a front end cover set on the front bearing, and a front end cover set on the non-output end of the rotor shaft. a rear bearing, a rear end cover fitted on the rear bearing;
所述前轴承的一端与所述转子转轴的一轴肩相抵靠,所述前轴承的另一端与一压板相抵靠;One end of the front bearing abuts against a shoulder of the rotor shaft, and the other end of the front bearing abuts against a pressure plate;
所述压板套装在所述转子转轴上,且与所述前端盖固定连接;The pressure plate is sleeved on the rotor shaft and fixedly connected with the front end cover;
所述后轴承的一端与所述转子转轴的另一轴肩相抵靠,所述后轴承的另一端与所述后端盖相抵靠。One end of the rear bearing abuts against the other shoulder of the rotor shaft, and the other end of the rear bearing abuts against the rear end cover.
进一步的,所述转子转轴与所述前轴承为过盈配合安装。Further, the rotor shaft and the front bearing are installed with an interference fit.
进一步的,所述前端盖轴承孔的深度小于所述前轴承外圈的宽度。Further, the depth of the bearing hole of the front end cover is smaller than the width of the outer ring of the front bearing.
进一步的,所述压板包括用于安装电机的第一连接部和用于抵靠压紧所述前轴承的第二连接部,所述第二连接部与所述前端盖固定连接。Further, the pressure plate includes a first connection part for installing the motor and a second connection part for pressing against the front bearing, and the second connection part is fixedly connected with the front end cover.
进一步的,所述第一连接部的轴径小于所述第二连接部的轴径时,所述第二连接部上靠近所述第一连接部的端面低于所述前端盖靠近所述第一连接部的端面0.2-2mm。Further, when the shaft diameter of the first connecting part is smaller than the shaft diameter of the second connecting part, the end surface of the second connecting part close to the first connecting part is lower than the front end cover close to the first connecting part. 0.2-2mm on the end face of a connecting part.
进一步的,所述第一连接部的轴径大于所述第二连接部的轴径时,所述第一连接部上靠近所述第二连接部的端面高于所述前端盖靠近所述第一连接部的端面0.2-2mm。Further, when the shaft diameter of the first connecting part is larger than the shaft diameter of the second connecting part, the end surface of the first connecting part close to the second connecting part is higher than that of the front end cover close to the second connecting part. 0.2-2mm on the end face of a connecting part.
进一步的,所述压板与所述前端盖通过3-6个周向均匀设置的螺栓或螺钉紧密连接。Further, the pressure plate is tightly connected to the front end cover by 3-6 bolts or screws uniformly arranged in the circumferential direction.
进一步的,所述第二连接部用于抵靠压紧所述前轴承的端面设置有减重槽。Further, the end surface of the second connecting portion for pressing against the front bearing is provided with a weight-reducing groove.
进一步的,所述压板的中心孔内壁上开有数个环形槽,各所述环形槽内匹配安装有动密封件。Further, several annular grooves are formed on the inner wall of the central hole of the pressure plate, and a dynamic seal is installed in each of the annular grooves.
进一步的,所述动密封件为O型密封圈或唇形密封圈,或所述动密封件为O型密封圈和唇形密封圈的组合。Further, the dynamic seal is an O-ring or a lip seal, or the dynamic seal is a combination of an O-ring and a lip seal.
本实用新型带来的有益效果是:The beneficial effects brought by the utility model are:
(1)本实用新型通过设置压板来压紧前轴承的外圈,与转子转轴的轴肩一起,共同限制了前轴承外圈的轴向位置,实现了前轴承外圈的完全定位,同时,在转子转轴非输出端的一侧,转子转轴的另一轴肩与后端盖共同限制了后轴承的轴向位置。对于前轴承与后轴承的轴向位置限定间接地限制了转子转轴的轴向位置,从而消除了转子转轴的轴向窜动量,极大地降低了伺服电机在使用过程中的振动及噪声,提高了伺服电机工作状态的稳定性,有效地避免了转子转轴的轴向蹿动现象,提高了编码器的工作精度,从而提高了伺服电机的定位精度。(1) The utility model compresses the outer ring of the front bearing by arranging the pressure plate, together with the shoulder of the rotor shaft, the axial position of the outer ring of the front bearing is jointly limited, and the complete positioning of the outer ring of the front bearing is realized. At the same time, On the side of the non-output end of the rotor shaft, another shoulder of the rotor shaft and the rear end cover jointly limit the axial position of the rear bearing. The axial position limitation of the front bearing and the rear bearing indirectly limits the axial position of the rotor shaft, thus eliminating the axial movement of the rotor shaft, greatly reducing the vibration and noise of the servo motor during use, and improving the The stability of the working state of the servo motor effectively avoids the axial movement of the rotor shaft, improves the working accuracy of the encoder, and thus improves the positioning accuracy of the servo motor.
(2)压板的阶梯形设置极大地增强了伺服电机和电机安装座的通用性。在工厂实际调试过程中,可以仅通过更换不同型号的压板来满足不同的生产要求,极大地提高了工厂零部件的互换性,减少了零部件的购置成本,使生产更加便捷和高效。(2) The stepped setting of the pressure plate greatly enhances the versatility of the servo motor and the motor mounting seat. In the actual debugging process of the factory, different production requirements can be met only by replacing different types of pressure plates, which greatly improves the interchangeability of factory parts, reduces the purchase cost of parts, and makes production more convenient and efficient.
(3)针对使用伺服电机的不同工况及不同防护等级,可以选择不同的动密封形式,且密封件更换方便。(3) According to different working conditions and different protection levels of servo motors, different dynamic seal forms can be selected, and the seals are easy to replace.
(4)在本实用新型提供的伺服电机压板装置中,压板通过螺纹连接件与前端盖固定连接,可以在仅拆卸压板而不对伺服电机整体进行拆解的情况下加注润滑油或者润滑脂,便于伺服电机使用后期的维护。(4) In the servo motor pressing plate device provided by the utility model, the pressing plate is fixedly connected with the front end cover through a threaded connector, and lubricating oil or grease can be filled when only the pressing plate is disassembled without disassembling the servo motor as a whole, It is convenient for the maintenance of the servo motor in the later period of use.
附图说明Description of drawings
为了更清楚地说明本实用新型具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图是本实用新型的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific implementation of the utility model or the technical solutions in the prior art, the accompanying drawings that need to be used in the description of the specific implementation or the prior art will be briefly introduced below. Obviously, the following descriptions The accompanying drawings are some implementations of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without any creative work.
图1为本实用新型实施例一伺服电机压板装置的结构示意图,其中,压板的第一连接部轴径小于第二连接部轴径;Fig. 1 is a schematic structural view of a servo motor pressing plate device according to an embodiment of the present invention, wherein the shaft diameter of the first connecting portion of the pressing plate is smaller than the shaft diameter of the second connecting portion;
图2为本实用新型实施例二伺服电机压板装置的结构示意图,其中,压板的第一连接部轴径大于第二连接部轴径。Fig. 2 is a schematic structural view of a servo motor pressing plate device according to Embodiment 2 of the present invention, wherein the shaft diameter of the first connecting portion of the pressing plate is larger than the shaft diameter of the second connecting portion.
附图标记:Reference signs:
1-转子转轴,2-前轴承,3-前端盖,4-压板,5-螺钉,6-动密封件,1-rotor shaft, 2-front bearing, 3-front cover, 4-press plate, 5-screw, 6-dynamic seal,
7-后轴承,8-波纹垫圈,9-后端盖,10-编码器,11-机壳;7-rear bearing, 8-corrugated washer, 9-rear end cover, 10-encoder, 11-casing;
41-第一连接部,42-第二连接部。41 - the first connection part, 42 - the second connection part.
具体实施方式detailed description
为使本实用新型的目的、技术方案和优点更加清楚,下面将结合附图对本实用新型的技术方案进行清楚、完整的描述。显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。In order to make the purpose, technical solution and advantages of the utility model clearer, the technical solution of the utility model will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are only some of the embodiments of the present utility model, but not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present utility model, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" The orientation or positional relationship indicated by etc. is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, use a specific The azimuth structure and operation, therefore can not be construed as the limitation of the present utility model. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本实用新型的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should be noted that, unless otherwise clearly stipulated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a flexible connection. Detachable connection, or integral connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model in specific situations.
实施例一Embodiment one
如图1所示,本实用新型提供了一种伺服电机压板装置,包括转子转轴1、套装在转子转轴1输出端上的前轴承2、套装在前轴承2上的前端盖3、套装在转子转轴1非输出端上的后轴承7、套装在后轴承7上的后端盖9。前轴承2的一端与转子转轴1的一轴肩相抵靠,前轴承2的另一端与一压板4相抵靠,压板4套装在转子转轴1上,且与前端盖3固定连接,后轴承7的一端与转子转轴1的另一轴肩相抵靠,后轴承7的另一端与后端盖9相抵靠。As shown in Figure 1, the utility model provides a servo motor pressure plate device, including the rotor shaft 1, the front bearing 2 set on the output end of the rotor shaft 1, the front end cover 3 set on the front bearing 2, the front end cover 3 set on the rotor The rear bearing 7 on the non-output end of the rotating shaft 1, the rear end cover 9 sleeved on the rear bearing 7. One end of the front bearing 2 abuts against a shoulder of the rotor shaft 1, the other end of the front bearing 2 abuts against a pressure plate 4, the pressure plate 4 is set on the rotor shaft 1, and is fixedly connected with the front end cover 3, and the rear bearing 7 One end abuts against the other shoulder of the rotor shaft 1 , and the other end of the rear bearing 7 abuts against the rear end cover 9 .
当伺服电机转子转轴1输出端上安装左旋斜齿轮且伺服电机转子转轴1以顺时针方向转动时,或者伺服电机转子转轴1输出端上安装右旋斜齿轮且伺服电机转子转轴1以逆时针方向转动时,伺服电机转子转轴1将会受到方向向左的轴向载荷,该轴向载荷的传递路径为:轴向载荷由斜齿轮左侧端面传递给斜齿轮挡片,并通过安装在轴端的斜齿轮固定螺钉传递给转子转轴1,再通过前轴承2限位轴肩传递给与其配合安装的前轴承2内圈上,再通过前轴承2内圈传递给前轴承2的滚动体上,再通过前轴承2的滚动体传递给前轴承2的外圈上,而前轴承2的外圈左侧端面被固定安装在前端盖3上的压板4限位,因此,实现了在伺服电机转子转轴1承受向左的轴向载荷时的轴向完全限位。最终,轴向载荷传递给了前端盖3。When a left-handed helical gear is installed on the output end of the rotor shaft 1 of the servo motor and the rotor shaft 1 of the servo motor rotates clockwise, or a right-handed helical gear is installed on the output end of the rotor shaft 1 of the servo motor and the rotor shaft 1 of the servo motor rotates counterclockwise. When rotating, the rotor shaft 1 of the servo motor will be subjected to an axial load directed to the left. The helical gear fixing screw is transmitted to the rotor shaft 1, and then transmitted to the inner ring of the front bearing 2 installed with it through the limit shoulder of the front bearing 2, and then transmitted to the rolling body of the front bearing 2 through the inner ring of the front bearing 2, and then The rolling elements of the front bearing 2 are transmitted to the outer ring of the front bearing 2, and the left end surface of the outer ring of the front bearing 2 is fixedly mounted on the front end cover 3. 1 Axial full limit when subjected to leftward axial load. Finally, the axial load is transmitted to the front end cover 3 .
当伺服电机转子转轴1输出端上安装左旋斜齿轮且伺服电机转子转轴1以逆时针方向转动时,或者伺服电机转子转轴1输出端上安装右旋斜齿轮且伺服电机转子转轴1以顺时针方向转动时,伺服电机转子转轴1将会受到方向向右的轴向载荷,该轴向载荷的传递路径为:轴向载荷通过斜齿轮右侧端面传递给转子转轴1,再通过后轴承7限位轴肩传递给与其配合安装的后轴承7内圈上,再通过后轴承7内圈传递给后轴承7的滚动体上,再通过后轴承7的滚动体传递给后轴承7的外圈上,而后轴承7外圈被后端盖9限位,因此,实现了在伺服电机转子转轴1承受向右的轴向载荷时的轴向完全限位。最终,轴向载荷传递给了后端盖9。When a left-handed helical gear is installed on the output end of the rotor shaft 1 of the servo motor and the rotor shaft 1 of the servo motor rotates counterclockwise, or a right-handed helical gear is installed on the output end of the rotor shaft 1 of the servo motor and the rotor shaft 1 of the servo motor rotates clockwise When rotating, the rotor shaft 1 of the servo motor will be subjected to an axial load directed to the right. The transmission path of the axial load is: the axial load is transmitted to the rotor shaft 1 through the right end face of the helical gear, and then limited by the rear bearing 7 The shaft shoulder is transmitted to the inner ring of the rear bearing 7 installed with it, and then passed to the rolling body of the rear bearing 7 through the inner ring of the rear bearing 7, and then passed to the outer ring of the rear bearing 7 through the rolling body of the rear bearing 7. And the outer ring of the rear bearing 7 is limited by the rear end cover 9, therefore, the axial complete limit when the rotor shaft 1 of the servo motor bears the axial load to the right is realized. Finally, the axial load is transmitted to the rear end cover 9 .
本实用新型中前轴承2通过转子转轴1的一限位轴肩和抵靠压紧前轴承2外圈的压板4实现轴向完全限位,后轴承7通过转子转轴1的另一限位轴肩和抵靠压紧后轴承7外圈的后端盖9实现轴向完全限位。通过这种限位方式,无论伺服电机转子转轴1承受的是轴向受拉载荷还是轴向受压载荷,本实用新型提供的伺服电机压板装置均可以保证伺服电机转子转轴1的轴向完全限位,消除转子转轴1在伺服电机工作过程中出现的轴向蹿动,提高了转子轴系结构的工作稳定性,避免了因转子转轴1的轴向蹿动而造成连接在转子转轴1非输出端上的编码器10损坏的不利情况的发生,提高了伺服电机的定位及控制精度。In the utility model, the front bearing 2 realizes the axial complete limit through a limit shaft shoulder of the rotor shaft 1 and the pressure plate 4 pressing against the outer ring of the front bearing 2, and the rear bearing 7 passes through another limit shaft of the rotor shaft 1 The shoulder and the rear end cover 9 that presses against the outer ring of the rear bearing 7 realize axial complete spacing. Through this limiting method, no matter whether the rotor shaft 1 of the servo motor bears an axial tension load or an axial compression load, the servo motor pressing plate device provided by the utility model can ensure that the rotor shaft 1 of the servo motor is fully limited in the axial direction. It eliminates the axial movement of the rotor shaft 1 during the working process of the servo motor, improves the working stability of the rotor shaft system structure, and avoids the non-output connected to the rotor shaft 1 due to the axial movement of the rotor shaft 1. The occurrence of the unfavorable situation that the encoder 10 on the end is damaged improves the positioning and control accuracy of the servo motor.
转子转轴1与前轴承2为过盈配合安装,前端盖3轴承孔的深度小于前轴承2外圈的宽度,这样的设置,可以使压板4能够可靠地将前轴承2外圈压紧,从而保证第二连接部42的压紧面对于前轴承2外圈的可靠压紧定位,同时符合在实际生产过程中机械零件的装配要求。The rotor shaft 1 and the front bearing 2 are installed with an interference fit, and the depth of the bearing hole of the front end cover 3 is smaller than the width of the outer ring of the front bearing 2. Such an arrangement enables the pressure plate 4 to reliably compress the outer ring of the front bearing 2, thereby To ensure the reliable pressing and positioning of the pressing surface of the second connecting portion 42 relative to the outer ring of the front bearing 2, and at the same time meet the assembly requirements of mechanical parts in the actual production process.
本实施例中,转子转轴1与前轴承2为过盈配合安装,前端盖3轴承孔的深度小于前轴承2外圈的宽度,压板4能够可靠地将前轴承2外圈压紧,从而保证压板4压紧面对于前轴承2外圈的可靠压紧定位,同时符合机械零件的装配要求。In this embodiment, the rotor shaft 1 and the front bearing 2 are installed with an interference fit, the depth of the bearing hole of the front end cover 3 is smaller than the width of the outer ring of the front bearing 2, and the pressure plate 4 can reliably compress the outer ring of the front bearing 2, thereby ensuring The pressing surface of the pressing plate 4 is reliably pressed and positioned with respect to the outer ring of the front bearing 2, and at the same time meets the assembly requirements of mechanical parts.
本实施例中,压板4包括用于安装伺服电机的第一连接部41和用于抵靠压紧所述前轴承2的第二连接部42,第二连接部42与前端盖固定连接,具体地,该固定连接方式可以为第二连接部42与前端盖3为过渡配合安装。此外,压板4的第一连接部41的轴向厚度可以设置为2-8mm。In this embodiment, the pressure plate 4 includes a first connecting portion 41 for installing the servo motor and a second connecting portion 42 for pressing against the front bearing 2, the second connecting portion 42 is fixedly connected to the front end cover, specifically Specifically, the fixed connection method may be that the second connecting portion 42 and the front end cover 3 are installed in transition fit. In addition, the axial thickness of the first connecting portion 41 of the pressing plate 4 can be set to 2-8 mm.
伺服电机在工作时需要通过电机安装座连接负载进行使用,通常情况下,电机安装座可在市面上进行购买,为通用标准件,其中心孔的孔径也属于标准系列。考虑到这一情况,本实用新型将压板4分为用于安装电机的第一连接部41和用于抵靠压紧所述前轴承2的第二连接部42,其中,第一连接部41的轴径可以与第二连接部42的轴径相等,也可以不等,其具体的轴径尺寸可以根据所要安装的电机安装座的中心孔孔径进行确定。这样一来,就可以将压板4制造成通用化、系列化的标准零件,当伺服电机需要在不同的工况环境下使用时,仅通过更换与所要安装的电机安装座中心孔适配的压板4,就能满足伺服电机在不同环境下的使用要求。The servo motor needs to be connected to the load through the motor mount when it is working. Usually, the motor mount can be purchased on the market. It is a general standard part, and the diameter of the center hole also belongs to the standard series. Considering this situation, the utility model divides the pressing plate 4 into a first connecting portion 41 for installing the motor and a second connecting portion 42 for pressing against the front bearing 2, wherein the first connecting portion 41 The shaft diameter of the second connecting portion 42 can be equal to or different from that of the second connecting portion 42, and the specific shaft diameter size can be determined according to the central hole diameter of the motor mount to be installed. In this way, the pressure plate 4 can be manufactured as a generalized and serialized standard part. When the servo motor needs to be used in different working conditions, only the pressure plate that is adapted to the center hole of the motor mounting seat to be installed can be replaced. 4. It can meet the use requirements of servo motors in different environments.
伺服电机在电机安装座上的导向与定位是通过压板4上的第一连接部41与电机安装座中心孔相互配合实现的,为了实现伺服电机的可靠导向,可以将第一连接部41的轴向厚度设置为2-8mm。压板4与前端盖3为可拆卸式固定连接,在压板4的安装过程中,首先需要对其进行精确定位,以实现压板4的快速、精确更换,而压板4的精确定位是通过第二连接部42与套装在前轴承2上的前端盖3相互配合实现的,在满足压板4的可拆卸式连接和第二连接部42的精确定位的前提下,第二连接部42与前端盖3的固定连接方式为过渡配合安装。The guidance and positioning of the servo motor on the motor mounting base is realized through the cooperation between the first connecting part 41 on the pressure plate 4 and the center hole of the motor mounting base. In order to realize the reliable guidance of the servo motor, the axis of the first connecting part 41 can be The thickness is set to 2-8mm. The pressure plate 4 and the front end cover 3 are detachably fixedly connected. During the installation process of the pressure plate 4, it needs to be accurately positioned first to realize the rapid and accurate replacement of the pressure plate 4. The precise positioning of the pressure plate 4 is through the second connection Part 42 and the front end cover 3 fitted on the front bearing 2 cooperate with each other. Under the premise of satisfying the detachable connection of the pressure plate 4 and the precise positioning of the second connecting part 42, the connection between the second connecting part 42 and the front end cover 3 The fixed connection method is transition fit installation.
当压板4的第一连接部41的轴径小于压板4的第二连接部42的轴径时,第二连接部42上靠近第一连接部41的端面低于前端盖3靠近第一连接部41的平面0.2-2mm。When the shaft diameter of the first connection portion 41 of the pressure plate 4 is smaller than the shaft diameter of the second connection portion 42 of the pressure plate 4, the end surface of the second connection portion 42 close to the first connection portion 41 is lower than the front end cover 3 close to the first connection portion The plane of 41 is 0.2-2mm.
伺服电机在使用前,首先需要将前端盖3靠近第一连接部41的端面(图1中前端盖3的最左侧端面)与电机安装座的端面相互配合,再通过若干螺纹连接件将前端盖3与电机安装座固定连接,以实现伺服电机在使用前的固定安装。当压板4的第一连接部41的轴径小于压板4的第二连接部42的轴径时,由于在伺服电机安装前,需要将第一连接部41伸入电机安装座的中心孔进行导向,还需要将前端盖3靠近第一连接部41的端面与电机安装座的端面相互配合,因此,为了避免前端盖3靠近第一连接部41的端面与电机安装座的端面无法配合的情况发生,第二连接部42上靠近第一连接部41的端面应当略微嵌入前端盖3靠近第一连接部41的端面,以符合装配关系。在加工制造这类压板4时,可以根据生产条件与设备及加工难易程度,具体确定第二连接部42的轴向厚度,以满足第二连接部上靠近第一连接部41的端面略微嵌入前端盖3靠近第一连接部的端面的装配要求。Before using the servo motor, it is first necessary to match the end surface of the front end cover 3 close to the first connecting part 41 (the leftmost end surface of the front end cover 3 in Fig. The cover 3 is fixedly connected with the motor mount, so as to realize the fixed installation of the servo motor before use. When the shaft diameter of the first connecting portion 41 of the pressing plate 4 is smaller than the shaft diameter of the second connecting portion 42 of the pressing plate 4, before the servo motor is installed, the first connecting portion 41 needs to be inserted into the central hole of the motor mounting seat for guidance. , it is also necessary to match the end face of the front end cover 3 close to the first connecting portion 41 with the end face of the motor mounting seat, therefore, in order to avoid the situation that the end face of the front end cover 3 close to the first connecting portion 41 cannot cooperate with the end face of the motor mounting seat In other words, the end surface of the second connecting portion 42 close to the first connecting portion 41 should be slightly embedded in the end surface of the front end cover 3 close to the first connecting portion 41 to conform to the assembly relationship. When manufacturing this type of pressing plate 4, the axial thickness of the second connecting portion 42 can be specifically determined according to the production conditions, equipment and processing difficulty, so as to satisfy the slight embedding of the end surface of the second connecting portion close to the first connecting portion 41. The assembly requirements of the end surface of the front end cover 3 close to the first connecting part.
此外,压板4与前端盖3可以通过3-6个周向均匀布置的螺钉5紧密连接。在压板上设置有3-6个通孔,通孔的形状为阶梯型沉头孔,这种形状的沉头孔可以适配安装GB/T70.1-2008系列的内六角圆柱头螺钉、GB/T 65-2000系列的开槽圆柱头螺钉、GB/T 822-2000系列的十字槽圆柱头螺钉或者其他圆柱头螺钉。这样的设置,可以实现压板4的可拆卸式连接,使得在不对伺服电机整体进行拆解的情况下,能够很方便地对前轴承2加注润滑油或者润滑脂,减少或者避免了离负载端较近的前轴承2易出现缺少润滑而导致前轴承2失效现象的发生,从而使伺服电机可以承受较大负载或者工作在较为恶劣的工况条件中,极大地方便了实际生产需要,增强了其适用性。同时,压板4上的阶梯型沉头孔的设置,可以避免螺钉5暴露在伺服电机外面,增加伺服电机使用过程中的安全性,并节约空间。对于大功率、大尺寸系列的伺服电机,还可以合理地增加螺钉5的数量,以提高压板4与前端盖3的连接强度。In addition, the pressure plate 4 and the front end cover 3 can be tightly connected by 3-6 screws 5 uniformly arranged in the circumferential direction. There are 3-6 through holes on the pressure plate, and the shape of the through holes is a stepped countersunk hole. The countersunk hole of this shape can be adapted to install GB/T70.1-2008 series hexagon socket head cap screws, GB /T 65-2000 series slotted cylindrical head screws, GB/T 822-2000 series cross recessed cylindrical head screws or other cylindrical head screws. Such a setting can realize the detachable connection of the pressure plate 4, so that the front bearing 2 can be easily filled with lubricating oil or grease without disassembling the servo motor as a whole, reducing or avoiding the distance from the load end. The closer front bearing 2 is prone to lack of lubrication, which leads to the failure of the front bearing 2, so that the servo motor can bear a large load or work in relatively harsh working conditions, which greatly facilitates the actual production needs and enhances the its applicability. At the same time, the setting of the stepped counterbore on the pressing plate 4 can prevent the screw 5 from being exposed to the outside of the servo motor, increase the safety of the servo motor during use, and save space. For high-power and large-size series servo motors, the number of screws 5 can also be reasonably increased to improve the connection strength between the pressure plate 4 and the front end cover 3 .
需要说明的是,本实用新型中压板4上的通孔形状还可以是锥形沉头孔,当压板4上的沉头孔形状为锥形时,可以适配安装GB/T819.1-2000系列的十字槽沉头螺钉、GB/T819.2-1997系列的十字槽沉头螺钉、GB/T 68-2000系列的开槽沉头螺钉或者其他锥形头螺钉。此外,压板4与前端盖3的固定连接方式可以是上述用螺钉5进行连接的形式,但不仅仅局限于上述这种连接形式,还可以采用其他连接形式,如螺栓连接,其只要是通过这种连接形式能够实现压板4与前端盖3的可拆卸式固定连接即可。It should be noted that the shape of the through hole on the pressure plate 4 of the present invention can also be a conical countersunk hole. When the shape of the countersunk hole on the pressure plate 4 is conical, it can be adapted to install GB/T819.1-2000 Series of cross recessed countersunk head screws, GB/T819.2-1997 series of cross recessed countersunk head screws, GB/T 68-2000 series of slotted countersunk head screws or other conical head screws. In addition, the fixed connection method between the pressure plate 4 and the front end cover 3 can be the above-mentioned form of connection with the screw 5, but it is not limited to the above-mentioned connection form, and other connection forms can also be used, such as bolt connection, as long as it is through this This connection form can realize the detachable fixed connection between the pressure plate 4 and the front end cover 3.
第二连接部42用于抵靠压紧所述前轴承2的端面设置有减重槽。减重槽的尺寸、形状等可以根据加工的难易程度及成本综合确定,只要能够满足第二连接部42能够可靠压紧前轴承2即可。这样设置,能够在满足压板4基本功能的前提下,减轻压板4的重量,提高拆卸过程的便捷性。The end surface of the second connecting portion 42 for pressing against the front bearing 2 is provided with a lightening groove. The size and shape of the weight-reducing groove can be comprehensively determined according to the difficulty and cost of processing, as long as the second connecting portion 42 can reliably compress the front bearing 2 . Such setting can reduce the weight of the pressing plate 4 and improve the convenience of the disassembly process under the premise of satisfying the basic functions of the pressing plate 4 .
压板4的中心孔内壁上开有数个环形槽,例如,环形槽的数量为1-2个,各环形槽内匹配安装有动密封件6,即在压板4的中心孔内壁与转子转轴1之间设置有数个动密封件6,动密封件6安装在环形槽中。There are several annular grooves on the inner wall of the central hole of the pressure plate 4, for example, the number of annular grooves is 1-2, and a dynamic seal 6 is installed in each annular groove, that is, between the inner wall of the central hole of the pressure plate 4 and the rotor shaft 1. Several dynamic seals 6 are arranged between them, and the dynamic seals 6 are installed in the annular groove.
在压板4与转子转轴1之间设置动密封件6,可以实现伺服电机内部环境与外界杂质的隔离,防止杂质侵入到伺服电机内部,以降低伺服电机在工作过程中的机械损耗及运行故障率,从而提高伺服电机的生产效率,并延长伺服电机的使用寿命。A dynamic seal 6 is arranged between the pressure plate 4 and the rotor shaft 1, which can realize the isolation of the internal environment of the servo motor from external impurities, prevent impurities from invading into the interior of the servo motor, and reduce the mechanical loss and operation failure rate of the servo motor during operation. , thereby improving the production efficiency of the servo motor and prolonging the service life of the servo motor.
具体地,动密封件6可以选择多种类型的密封件形式,例如,动密封件6可以为O型密封圈或唇形密封圈,或者动密封件6还可以为O型密封圈和唇形密封圈的组合。在电机的实际使用过程中,可以针对伺服电机在不同工况下使用时所需的防护等级不同,自行选择满足此种环境的动密封件6类型和数量,以延长伺服电机的使用寿命。Specifically, the dynamic seal 6 can choose various types of seal forms, for example, the dynamic seal 6 can be an O-ring or a lip seal, or the dynamic seal 6 can also be an O-ring and a lip Combination of sealing rings. In the actual use of the motor, the type and quantity of the dynamic seal 6 that meets the environment can be selected according to the different protection levels required by the servo motor under different working conditions, so as to prolong the service life of the servo motor.
实施例二Embodiment two
本实施例也是一种伺服电机压板装置,该伺服电机压板装置的结构及工作原理与上述实施例一所述的伺服电机压板装置基本相同,其不同之处如下所述。This embodiment is also a servo motor plate pressing device. The structure and working principle of the servo motor plate pressing device are basically the same as the servo motor plate pressing device described in the first embodiment above, and the differences are as follows.
本实施例中,压板4的第一连接部41的轴径大于压板4的第二连接部42的轴径,其余部分结构及连接关系同实施例一所述,在此不再赘述。如图2所示,当压板4的第一连接部41的轴径大于压板4的第二连接部42的轴径时,第一连接部41上靠近第二连接部42的端面高于前端盖3靠近第一连接部41的端面0.2-2mm。In this embodiment, the axial diameter of the first connecting portion 41 of the pressing plate 4 is larger than the axial diameter of the second connecting portion 42 of the pressing plate 4 , and the rest of the structure and connecting relationship are the same as those described in the first embodiment, and will not be repeated here. As shown in Figure 2, when the shaft diameter of the first connecting portion 41 of the pressing plate 4 is greater than the shaft diameter of the second connecting portion 42 of the pressing plate 4, the end surface of the first connecting portion 41 close to the second connecting portion 42 is higher than the front end cover 3 Close to the end face of the first connecting portion 41 by 0.2-2mm.
由于前轴承2外圈的压紧是通过抵靠在第二连接部42的压紧端面上实现的,此时,第二连接部42上的压紧端面应当与前轴承2外圈端面紧密贴合,才能够保证压板4压紧前轴承2外圈。因此,当压板4的第一连接部41的轴径大于压板4的第二连接部42的轴径时,第一连接部41上靠近第二连接部42的端面应当略微高于前端盖3靠近第一连接部41的端面(图2中前端盖3的最左侧端面),以免出现过度定位的情形,致使前轴承2外圈端面无法抵靠在压板4的第二连接部42端面上的情况,导致前轴承2外圈定位失效,使得转子转轴1出现轴向蹿动。在加工制造这类压板4时,可以根据生产条件与设备及加工难易程度,具体确定第二连接部42的轴向厚度,以满足第一连接部41上靠近第二连接部42的端面应当略微高于前端盖3靠近第一连接部41的端面的装配要求。Since the compression of the outer ring of the front bearing 2 is achieved by abutting against the pressing end surface of the second connecting portion 42, at this time, the pressing end surface on the second connecting portion 42 should be in close contact with the end surface of the outer ring of the front bearing 2 Close, just can guarantee that pressing plate 4 compresses front bearing 2 outer rings. Therefore, when the shaft diameter of the first connecting portion 41 of the pressing plate 4 is greater than the shaft diameter of the second connecting portion 42 of the pressing plate 4 , the end surface of the first connecting portion 41 close to the second connecting portion 42 should be slightly higher than the front end cover 3 and close to it. The end surface of the first connecting part 41 (the leftmost end surface of the front end cover 3 in FIG. In this case, the positioning of the outer ring of the front bearing 2 fails, causing the rotor shaft 1 to move axially. When manufacturing this type of pressing plate 4, the axial thickness of the second connecting part 42 can be specifically determined according to the production conditions, equipment and processing difficulty, so as to meet the end surface of the first connecting part 41 close to the second connecting part 42. Slightly higher than the assembly requirements of the end surface of the front end cover 3 near the first connecting portion 41 .
最后应说明的是:以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present utility model, and are not intended to limit it; although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand : It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions depart from the various embodiments of the present invention Scope of technical solutions.
Claims (10)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620526751.1U CN205693506U (en) | 2016-06-01 | 2016-06-01 | A kind of servomotor presser device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109149844A (en) * | 2018-10-19 | 2019-01-04 | 核心驱动科技(金华)有限公司 | Disc type electric machine and its fixed structure of rotor |
| CN109546788A (en) * | 2019-01-18 | 2019-03-29 | 扬州电力设备修造厂有限公司 | A kind of valve fixes device with motor front end cover |
-
2016
- 2016-06-01 CN CN201620526751.1U patent/CN205693506U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109149844A (en) * | 2018-10-19 | 2019-01-04 | 核心驱动科技(金华)有限公司 | Disc type electric machine and its fixed structure of rotor |
| CN109149844B (en) * | 2018-10-19 | 2024-04-02 | 浙江盘毂动力科技有限公司 | Disk motor and rotor fixing structure thereof |
| CN109546788A (en) * | 2019-01-18 | 2019-03-29 | 扬州电力设备修造厂有限公司 | A kind of valve fixes device with motor front end cover |
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