CN205691324U - Full-automatic pilot valve combination property test desk - Google Patents
Full-automatic pilot valve combination property test desk Download PDFInfo
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- CN205691324U CN205691324U CN201620544629.7U CN201620544629U CN205691324U CN 205691324 U CN205691324 U CN 205691324U CN 201620544629 U CN201620544629 U CN 201620544629U CN 205691324 U CN205691324 U CN 205691324U
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Abstract
This utility model provides a kind of full automation, unattended, unmanned；Equipment working stability, detection accurately, reliability high；Be suitable for modern automation production model for full-automatic pilot valve combination property test desk.It includes pay-off, apparatus for shaping, sealing device, testing jig, detection valve island and electric control system；Pay-off, apparatus for shaping, sealing device and detection valve island are mounted on testing jig；Pay-off is used for carrying after test specimen passes sequentially through apparatus for shaping, sealing device and detection valve island to be rendered to specify region according to testing result again；Apparatus for shaping for being carded to straight, each pipe and same plane is parallel and ESC pipe is spaced the rule product of 36mm by test specimen pipeline；Sealing device carries out automatic-sealed for pipe each to test specimen before detection；Detection valve island is for detecting the performance of each test specimen.
Description
Technical field
This utility model relates to the mechanism for testing of a kind of air supply rate, specifically refers to a kind of full-automatic pilot valve combination property and surveys
Test stand.
Background technology
Cross valve, refers to a kind of control valve with four blow vents.Cross valve is indispensable portion in refrigeration plant
Part, its operation principle is: when electromagnetic valve coil is in off-position, and pilot valve moves to left under right side compression spring drives, high pressure
Gas enters right-hand member plunger shaft after entering capillary tube, on the other hand, the gas of left end plunger shaft is discharged, owing to piston two ends exist
Pressure reduction, piston and main slide valve move to left, and make exhaustor communicate with off-premises station adapter, and another two adapters communicate, and form kind of refrigeration cycle.When
Electromagnetic valve coil is in "on" position, and pilot valve overcomes the tension force of compression spring and right under the magneticaction that solenoid produces
Moving, gases at high pressure enter left end plunger shaft after entering capillary tube, on the other hand, the gas of right-hand member plunger shaft is discharged, due to piston
There is pressure reduction, piston and main slide valve and move to right in two ends, makes exhaustor communicate with indoor set adapter, and another two adapters communicate, and form system
Thermal cycle.
The performance quality of four-way change-over valve decides the performance of air-conditioning.The yield of China's four-way change-over valve has accounted for whole world four-way
More than the 95% of reversal valve production capacity.According to the People's Republic of China machinery industry standard JB/T7230-2013, " heat pump is energized with four
Magnetic reversal valve " requirement, four-way reversing solenoid valve dispatch from the factory performances such as must carrying out internal leakage detection.Current all internal leakages
Performance detection apparatus is semi-automatic detection equipment, i.e. artificial loading/unloading products, by detection equipment judge properties of product excellent with
No；Detection beat and whole piece in order to equalize different detection function produces the output demand of line, and every produces equipment and needs configuration not
Same detection station number.Pilot valve is the critical component of the quality determining cross valve, shown in accompanying drawing 1, described pilot valve bag
Including D pipe 01, guiding valve 02 and ESC 03 3 parts of pipe, described ESC pipe is three pipes, is E pipe, S pipe and C pipe respectively, in order to retouch
State and be conveniently collectively referred to as ESC pipe.In view of the important function of pilot valve, when cross valve is assembled, need first to pilot valve Progressive symmetric erythrokeratodermia
Can test.Current all of pilot valve performance detection apparatus is semi-automatic detection equipment, i.e. first passes through and manually lays product to inspection
On measurement equipment, then judged that whether excellent properties of product are by detection equipment, again by manually taking out product after completing to detect, according to inspection
Survey result and be deposited into different product collecting zones.During detection, sometimes it is also required to manually carry out certain operations.At this
During, to manage due to the ESC of each pilot valve and D manages not necessarily in approximately the same plane, the seal head of testing agency cannot realize
Accurately enter each pipe to seal, so first pilot valve is carried out shaping so that the ESC pipe of each pilot valve and D pipe are same
In one plane, the spacing of three pipes of ESC pipe is identical simultaneously.Need before testing to also need to the most by hand work one by one
Part is put on station to be detected, then carries out close with the special water-tight equipment of operation to tetra-pipes of ESCD of each workpiece
Envelope, overlaps coil on the guiding valve of pilot valve simultaneously, by carrying out the movement of spool control valve to coil electricity to detect four pipes
Seal and whether venting capability meets design requirement.
In prior art, the shaping to pilot valve seals and detection is mainly by being manually combined with semiautomatic equipment, so
And manual operation exists workload greatly in practice, inefficiency, cost is high, the shortcoming that potential safety hazard is big.
Utility model content
The technical problems to be solved in the utility model is to provide a kind of full automation, unattended, unmanned；If
For working stability, detection is accurate, reliability is high；Be suitable for modern automation production model for full-automatic pilot valve combination property
Testboard.
For solving above-mentioned technical problem, the technical scheme that this utility model provides is: a kind of full-automatic pilot valve combination property
Testboard, it includes pay-off, apparatus for shaping, sealing device, testing jig, detection valve island and electric control system；Described
Pay-off, apparatus for shaping, sealing device and detection valve island are mounted on testing jig；Described pay-off is used for carrying examination
Part is rendered to specify region according to testing result after passing sequentially through apparatus for shaping, sealing device and detection valve island again；Described is whole
Shape device for being carded to straight, each pipe with same plane is parallel and the rule of ESC pipe interval 36mm is produced by test specimen pipeline
Product；Described sealing device carries out automatic-sealed for pipe each to test specimen before detection；Described detection valve island is used for detecting
The performance of each test specimen.
As preferably, described apparatus for shaping includes plane reshaping mechanism, the bifurcated machine being sequentially connected with by transporter
Structure and comb shape mechanism；Described plane reshaping mechanism includes that shaping base, shaping column, shaping the first cylinder, shaping first are slided
Block, shaping the second cylinder, shaping the first jig arm, shaping the first pressure roller group, shaping contiguous block, shaping the 3rd cylinder, shaping the 4th
Cylinder, shaping the second jig arm and shaping the second pressure roller group；Described shaping column is vertically fixedly installed on shaping base, shaping
First cylinder is vertically installed on the top of shaping column, and shaping the first slide block is connected with the piston rod of shaping the first cylinder, shaping
Second cylinder is installed on shaping the first slide block, and shaping the second cylinder is clamping cylinder, and the lower end of shaping the second cylinder connects to be had
A pair shaping the first jig arm, described shaping the first pressure roller group is installed in shaping the first jig arm；Described shaping contiguous block peace
Being loaded on shaping base, shaping the 3rd cylinder is vertically installed on shaping contiguous block, shaping the 4th cylinder and shaping the 3rd cylinder
Piston rod fixing connect, shaping the 4th cylinder is clamping cylinder, and shaping the 4th cylinder is provided with two articles of shaping second jig arm,
Shaping the second pressure roller group is installed in every shaping second jig arm.
As preferably, described bifurcation mechanism includes crotch chassis, bifurcated the first cylinder, bifurcated the second cylinder, bifurcated
One slide block, bifurcated the second slide block, bifurcated the 3rd cylinder, bifurcated the 4th cylinder, the first fork block and the second fork block；Described divides
The two ends of fork base are separately installed with bifurcated the first cylinder and bifurcated the second cylinder, described bifurcated the first cylinder and bifurcated first
Slide block is connected, and bifurcated the second cylinder is connected with bifurcated the second slide block, and described bifurcated the 3rd cylinder is vertically installed on bifurcated first
On slide block, described bifurcated the 4th cylinder is vertically installed on bifurcated the second slide block, and the piston rod of bifurcated the 3rd cylinder connects
Having the first fork block, the piston rod of bifurcated the 4th cylinder connects the second fork block.
As preferably, described comb shape mechanism includes comb shape support, comb shape base, comb shape the first cylinder, comb shape the second gas
Cylinder, comb shape the first slide block, comb shape the second slide block, comb shape the 3rd cylinder, comb shape the 4th cylinder, comb shape the 5th cylinder, the first comb shape
Arm, the second comb shape arm and the 3rd comb shape arm；Described comb shape support is a pair, comb shape base crossbearer on comb shape support, comb shape
The two ends, left and right of base are separately installed with comb shape the first cylinder and comb shape the second cylinder；The piston rod of described comb shape the first cylinder
Upper connection has comb shape the first slide block, and comb shape the first slide block is vertically provided with comb shape the 3rd cylinder, the piston of comb shape the 3rd cylinder
Connecting on bar has the first comb shape arm, the first comb shape arm to be provided with roller；Connect on comb shape the second cylinder and have comb shape the second slide block, institute
Vertically being provided with comb shape the 5th cylinder on comb shape the second slide block stated, the piston rod of comb shape the 5th cylinder connects the 3rd comb shape
Arm, the 3rd comb shape arm is provided with roller；Comb shape the 4th cylinder is installed on comb shape base and is positioned at comb shape the 3rd cylinder and comb shape
Between 5th cylinder, the piston rod of described comb shape the 4th cylinder connects and has the second comb shape arm, on the second described comb shape arm
It is provided with a vertical jack；Above-mentioned each cylinder is respectively connected with source of the gas, the most supporting is provided with for controlling cylinder start and stop
The photoelectric sensor of time.
As preferably, described sealing device includes seal frame, seals the first cylinder, seals the first slide block, seals the
Two cylinders, seal the first contiguous block, seal the first joint, seal the 3rd cylinder, seal the second contiguous block, seal the second joint,
Seal the 4th cylinder, solenoid and sealing test connector；Described sealing the first cylinder is vertically installed on seal frame
Upper end, sealing to connect on the piston rod of the first cylinder has sealing the first slide block, seals and is provided with sealing the second gas on the first slide block
Cylinder, sealing to connect on the piston rod of the second cylinder has sealing the first contiguous block, and the lower section sealing the first contiguous block has been arranged side by side
Three seal the first joint；Described sealing the 3rd cylinder is vertically installed on the lower end of seal frame, seals the work of the 3rd cylinder
Stopper rod is arranged upward, piston rod connects and has sealing the second contiguous block, seals and is provided with sealing the second joint on the second contiguous block；
Described sealing the 4th cylinder is installed on the sidewall of seal frame, and sealing to connect on the piston rod of the 4th cylinder has electromagnetic wire
Circle；It is additionally provided with sealing test connector on described sealing the first contiguous block；Each cylinder above-mentioned is all configured with source of the gas and control
The photoelectric sensor of start and stop processed.
As preferably, described sealing the second cylinder is three, and three cylinders are mounted side by side, and are respectively connected with under each cylinder
Seal the first contiguous block and seal the first joint.
As preferably, described sealing the second contiguous block is provided with three side by side and seals the second joint.
As preferably, it is provided with one between described sealing the 3rd cylinder and sealing the second contiguous block and seals the 3rd gas
The guide rod that the piston rod of cylinder is parallel.
After using said structure, this utility model has the advantage that it includes pay-off, apparatus for shaping, sealing dress
Put, testing jig, detection valve island and electric control system；Described pay-off, apparatus for shaping, sealing device and detection valve island are equal
It is installed on testing jig；Described pay-off is used for carrying test specimen and passes sequentially through apparatus for shaping, sealing device and detection valve island
After again according to testing result render to specify region；Described apparatus for shaping for test specimen pipeline is carded to straight, respectively manage
Son with same plane is parallel and ESC pipe be spaced 36mm rule product；Described sealing device is for each to test specimen before detection
Pipe carries out automatic-sealed；Described detection valve island is for detecting the performance of each test specimen.This utility model mainly solve equipment without
People's operation, automation issues.For unattended, develop automatic loading and unloading device and substitute manual operation.Improve sealing frock,
Increase equipment self-inspection and automatic calibration function, improve reliability and the accuracy of equipment in the case of unmanned.Strengthening device
Function in terms of Xin Xihua, replaces artificial statistics.
In sum, this utility model provides a kind of full automation, unattended, unmanned；Equipment work is steady
Determine, detection is accurate, reliability is high；Be suitable for modern automation production model for full-automatic pilot valve combination property test desk.
Accompanying drawing explanation
Fig. 1 is the structural representation of the pilot valve in this utility model in way Reversing Valve for Air-Condition.
Fig. 2 is the structural representation of the main part of full-automatic pilot valve combination property test desk in this utility model.
Fig. 3 is the structural representation of the plane reshaping mechanism of full-automatic pilot valve combination property test desk in this utility model.
Fig. 4 is the structural representation of the bifurcation mechanism of full-automatic pilot valve combination property test desk in this utility model.
Fig. 5 is the structural representation of the comb shape mechanism of full-automatic pilot valve combination property test desk in this utility model.
Fig. 6 is the structural representation of the sealing mechanism of full-automatic pilot valve combination property test desk in this utility model.
Fig. 7 is the side structure schematic diagram of Fig. 6.
Fig. 8 is the structural representation of the detection valve island part of full-automatic pilot valve combination property test desk in this utility model.
Fig. 9 is the schematic diagram of gas circuit of full-automatic pilot valve combination property test desk in this utility model.
As shown in the figure: 01, D pipe, 02, guiding valve, 03, ESC pipe, 001, pay-off, 002, apparatus for shaping, 003, dress is sealed
Put, 004, testing jig, 005, detection valve island, 101, shaping base, 102, shaping column, 103, shaping the first cylinder, 104, whole
Shape the first slide block, 105, shaping the second cylinder, 106, shaping the first jig arm, 107, shaping the first pressure roller group, 108, shaping connects
Block, 109, shaping the 3rd cylinder, 110, shaping the 4th cylinder, 111, shaping the second jig arm, 112, shaping the second pressure roller group, 201,
Crotch chassis, 202, bifurcated the first cylinder, 203, bifurcated the second cylinder, 204, bifurcated the first slide block, 205, bifurcated the second slide block,
206, bifurcated the 3rd cylinder, 207, bifurcated the 4th cylinder, the 208, first fork block, the 209, second fork block, 301, comb shape support,
302, comb shape base, 303, comb shape the first cylinder, 304, comb shape the second cylinder, 305, comb shape the first slide block, 306, comb shape second
Slide block, 307, comb shape the 3rd cylinder, 308, comb shape the 4th cylinder, 309, comb shape the 5th cylinder, the 310, first comb shape arm, 311,
Two comb shape arms, the 312, the 3rd comb shape arm, 401, seal frame, 402, seal the first cylinder, 403, seal the first slide block, 404, close
Seal the second cylinder, 405, seal the first contiguous block, 406, seal the first joint, 407, seal the 3rd cylinder, 408, seal second
Contiguous block, 409, seal the second joint, 410, seal the 4th cylinder, 411, solenoid, 412, sealing test connector.
Detailed description of the invention
Below in conjunction with the accompanying drawings this utility model is described in further detail.
In conjunction with accompanying drawing 2 to accompanying drawing 9, a kind of full-automatic pilot valve combination property test desk, it includes pay-off 001, shaping
Device 002, sealing device 003, testing jig 004, detection valve island 005 and electric control system；Described pay-off 001, whole
Shape device 002, sealing device 003 and detection valve island 005 are mounted on testing jig 004；Described pay-off 001 is for defeated
Test specimen is sent to render to specify according to testing result again after passing sequentially through apparatus for shaping 002, sealing device 003 and detection valve island 005
Region；Described apparatus for shaping 002 for test specimen pipeline is carded to straight, each pipe is parallel with same plane and ESC manages
The rule product of interval 36mm；Described sealing device 003 carries out automatic-sealed for pipe each to test specimen before detection；Described
Detection valve island 005 for detecting the performance of each test specimen.
As preferably, described apparatus for shaping 002 includes plane reshaping mechanism, the bifurcated being sequentially connected with by transporter
Mechanism and comb shape mechanism；Described plane reshaping mechanism include shaping base 101, shaping column 102, shaping the first cylinder 103,
Shaping the first slide block 104, shaping the second cylinder 105, shaping the first jig arm 106, shaping the first pressure roller group 107, shaping contiguous block
108, shaping the 3rd cylinder 109, shaping the 4th cylinder 110, shaping the second jig arm 111 and shaping the second pressure roller group 112；Described
Shaping column 102 is vertically fixedly installed on shaping base 101, and shaping the first cylinder 103 is vertically installed on shaping column 102
Top, shaping the first slide block 104 is connected with the piston rod of shaping the first cylinder 103, and shaping the second cylinder 105 is installed on shaping
On one slide block 104, shaping the second cylinder 105 is clamping cylinder, and the lower end of shaping the second cylinder 105 connects a pair shaping first
Jig arm 106, described shaping the first pressure roller group 107 is installed in shaping the first jig arm 106；Described shaping contiguous block 108 is pacified
Being loaded on shaping base 101, shaping the 3rd cylinder 109 is vertically installed on shaping contiguous block 108, shaping the 4th cylinder 110 with
The piston rod of shaping the 3rd cylinder 109 is fixing to be connected, and shaping the 4th cylinder 110 is clamping cylinder, and shaping the 4th cylinder 110 is pacified
Equipped with two shaping the second jig arm 111, every shaping second jig arm 111 is provided with shaping the second pressure roller group 112.
As preferably, described bifurcation mechanism includes crotch chassis 201, bifurcated the first cylinder 202, bifurcated the second cylinder
203, bifurcated the first slide block 204, bifurcated the second slide block 205, bifurcated the 3rd cylinder 206, bifurcated the 4th cylinder the 207, first bifurcated
Block 208 and the second fork block 209；The two ends of described crotch chassis 201 are separately installed with bifurcated the first cylinder 202 and bifurcated
Two cylinders 203, described bifurcated the first cylinder 202 is connected with bifurcated the first slide block 204, bifurcated the second cylinder 203 and bifurcated the
Two slide blocks 205 are connected, and described bifurcated the 3rd cylinder 206 is vertically installed on bifurcated the first slide block 204, described bifurcated the 4th
Cylinder 207 is vertically installed on bifurcated the second slide block 205, and the piston rod of bifurcated the 3rd cylinder 206 connects the first fork block
208, the piston rod of bifurcated the 4th cylinder 207 connects and has the second fork block 209.
As preferably, described comb shape mechanism includes comb shape support 301, comb shape base 302, comb shape the first cylinder 303, comb
Shape the second cylinder 304, comb shape the first slide block 305, comb shape the second slide block 306, comb shape the 3rd cylinder 307, comb shape the 4th cylinder
308, comb shape the 5th cylinder the 309, first comb shape arm the 310, second comb shape arm 311 and the 3rd comb shape arm 312；Described comb shape support
301 is a pair, and comb shape base 302 crossbearer is on comb shape support 301, and the two ends, left and right of comb shape base 302 are separately installed with comb shape
First cylinder 303 and comb shape the second cylinder 304；Connect on the piston rod of described comb shape the first cylinder 303 and have comb shape first sliding
Block 305, comb shape the first slide block 305 is vertically provided with comb shape the 3rd cylinder 307, the piston rod of comb shape the 3rd cylinder 307 connects
Being connected to the first comb shape arm 310, the first comb shape arm 310 is provided with roller；Connect on comb shape the second cylinder 304 and have comb shape the second slide block
306, described comb shape the second slide block 306 is vertically provided with comb shape the 5th cylinder 309, the piston rod of comb shape the 5th cylinder 309
Upper connection has the 3rd comb shape arm 312, the 3rd comb shape arm 312 to be provided with roller；Comb shape the 4th cylinder 308 is installed on comb shape base
On 302 and between comb shape the 3rd cylinder 307 and comb shape the 5th cylinder 309, the piston rod of described comb shape the 4th cylinder 308
Upper connection has the second comb shape arm 311, the second described comb shape arm 311 to be provided with a vertical jack；Above-mentioned each cylinder is equal
Connect and have source of the gas, simultaneously the most supporting photoelectric sensor being provided with for controlling the cylinder start-stop time.
As preferably, described sealing device 003 includes seal frame 401, seals the first cylinder 402, sealing the first cunning
Block 403, seal the second cylinder 404, seal the first contiguous block 405, seal the first joint 406, seal the 3rd cylinder 407, seal
Second contiguous block 408, seal the second joint 409, seal the 4th cylinder 410, solenoid 411 and sealing test connector 412；
Described sealing the first cylinder 402 is vertically installed on the upper end of seal frame 401, seals and connects on the piston rod of the first cylinder 402
It is connected to seal the first slide block 403, seals and sealing the second cylinder 404 is installed on first slide block 403, seal the second cylinder 404
Connecting on piston rod and have sealing the first contiguous block 405, the lower section sealing the first contiguous block 405 has been arranged side by side three sealings first
Joint 406；Described sealing the 3rd cylinder 407 is vertically installed on the lower end of seal frame 401, seals the work of the 3rd cylinder 407
Stopper rod is arranged upward, piston rod connects and has sealing the second contiguous block 408, seal and be provided with sealing the on the second contiguous block 408
Two joints 409；Described sealing the 4th cylinder 410 is installed on the sidewall of seal frame 401, seals the work of the 4th cylinder 410
Connect on stopper rod and have solenoid 411；It is additionally provided with sealing test connector 412 on described sealing the first contiguous block 405；On
State each cylinder be all configured with source of the gas and control the photoelectric sensor of start and stop.
As preferably, described sealing the second cylinder 404 is three, and three cylinders are mounted side by side, and all connect under each cylinder
It is connected to seal the first contiguous block 405 and seal the first joint 406.
As preferably, described sealing the second contiguous block 408 is provided with three side by side and seals the second joint 409.
As preferably, it is provided with one between described sealing the 3rd cylinder 407 and sealing the second contiguous block 408 and seals
The guide rod that the piston rod of the 3rd cylinder 407 is parallel.
Use after said structure, this utility model have the advantage that it include pay-off 001, apparatus for shaping 002,
Sealing device 003, testing jig 004, detection valve island 005 and electric control system；Described pay-off 001, apparatus for shaping
002, sealing device 003 and detection valve island 005 are mounted on testing jig 004；Described pay-off 001 is used for carrying test specimen
Render to specify region according to testing result again after passing sequentially through apparatus for shaping 002, sealing device 003 and detection valve island 005；Institute
The apparatus for shaping 002 stated for being carded to straight, each pipe and same plane is parallel and ESC pipe interval 36mm by test specimen pipeline
Rule product；Described sealing device 003 carries out automatic-sealed for pipe each to test specimen before detection；Described detection valve
Island 005 is for detecting the performance of each test specimen.This utility model mainly solves that equipment is unattended, automation issues.For unmanned
Operation, develops automatic loading and unloading device and substitutes manual operation.Improve sealing frock, increase equipment self-inspection and automatically calibrate merit
Can, improve reliability and the accuracy of equipment in the case of unmanned.Function in terms of strengthening device informationization, replaces artificial
Statistics.
In sum, this utility model provides a kind of full automation, unattended, unmanned；Equipment work is steady
Determine, detection is accurate, reliability is high；Be suitable for modern automation production model for full-automatic pilot valve combination property test desk.
This utility model in the specific implementation, also has following unique place compared to old technology before: by upper track
Product is delivered to feeding port by streamline by operation, and equipment automatically captures test specimen and puts into frock, and frock automatic-sealed is also surveyed
Examination.As product is qualified, product is put into certified products line and is flowed into next procedure by blanking device.As product is defective, blanking device will
Product puts into NG line.Connecting tube uses O-ring machinery tensioner mode to seal, and is matched in clearance, without friction, it is not necessary to oil during entrance valve body
Lubrication；Guarantee 6000 service lifes (equipment yield).Can periodically carry out seal self-inspection (may be set to startup self-detection, it is possible to
Self-inspection is carried out every certain time.), after finding seal failure, alarm.Guarantee without sealing the former flase drop thus resulted in because of frock
Erroneous judgement.After operation employee calls test product type, equipment adjusts air pressure (high pressure, two kinds of pressure of leakage) automatically；Automatically adjust
Detection supply voltage and mode meet testing requirement.Measuring air pressure, coil voltage whole process supervision, as found, test condition is discontented with
During foot, automatic alarm also points out trouble point conveniently to keep in repair.Pressure sensor calibration: detecting system special configuration has high pressure-sizing
Force transducer, calibration of can the most periodically comparing.During calibration, compare calibration with each circuit pressure sensors, such as deviation
Less, then according to comparison result, deviation is modified；The relatively big then alarm maintenance of deviation.Effusion meter is calibrated: detecting system
It is configured with standard orifice plate, calibration of can the most periodically comparing.During calibration, in the case of guaranteeing stable gas pressure, with orifice plate pair
The test data of effusion meter are compared, and as deviation is less, then deviation are modified according to comparison result；Deviation is then reported relatively greatly
Alert prompting maintenance.Data below can be provided to server, it is achieved information system management by data communication interactive system.Additionally background
Aspect is Red-copper Capillary Tube because of pilot valve ECSD pipe, and ECS manages a diameter of 2.5mm, length 60～110mm length, and D manages a diameter of 3mm,
Length 50～70mm, during the front road of pilot valve produces, capillary tube is yielding causes shape irregular, it is impossible to meet automatic metaplasia
Product demand, therefore increase automatic shaping mechanism in the detection front road of operation automatically, test specimen pipeline is carded to straight, becomes flat shape to be spaced
The rule product of 36mm.
Detecting system in this utility model uses manifold valve island, by pressure regulating equipment, filter, switching valve, effusion meter, pressure
Force transducers etc. are integrated on valve island, and device interior constructs gas flow concordance height, maintenance between station the most neat, each
Convenient.And on manifold valve island, it is integrated with the function such as pressure self-inspection, flow self-inspection.About electric control system of the present utility model
Be mainly described as follows: using Mitsubishi PLC+industry touch panel computer is main control part.Changed by PLC control realization
To, Leak Detection, when test occurs defective item, system records bad product station automatically, treats that transferred product is to discharging
Qu Shi, sorts bad product automatically.Touch computer, as alternating interface between man and computer, can carry out parameter setting, detection procedure
Display, detection data result collect statistics etc..PLC carries out communication with touch computer by R485, transmits data.Touch computer is joined
It is set to Intel atom Z510/Z530 low power consumption CPU (2W), onboard DDR2 1GB internal memory, Intel82574L 100Mbps network
Interface, configures 12.1 " TFT LCD, resolution 1024 × 768, precision resistor type touch screens.The software of processor with WinXP is
Operating system, works out with Labview or VB, and graphical interfaces is friendly.Upper computer software has parameter and arranges, process control, data
Record, arrange, store, show, the function such as report printing.Software has auto-alarm function, finds when test product is the most up to standard,
Send sound and light alarm.Software has equipment simulating service chart, can show running status and the ginseng of each equipment on computers
Number, it is also possible to by the operation of software controlled device.Software also has equipment fault diagnosis function, proposes device fault information
Countermeasure, facilitates maintainer to operate.The mode in all data using data storehouses preserves, and can inquire about conventional in many ways
Historical record, all data showing and printing including conditional curve.Software can set startup self-detection gap periods, self-inspection
Qualified can operate, as self-inspection is defective, then alarm software can be analyzed for product bug alarm signal, energy
Tell equipment fault or preceding working procedure quality problems, and warning alert can be carried out according to the minimum alarm rate set.Soft
The different detection functions of each test product are carried out collecting storage by part system self, form Product checking data archival.Extension
Function can promote logistics and supplies management, manufacture and assembling level；Realize tracing to the source management to product, reduction management cost,
Improve production efficiency.
It should be noted that electrical control and software system major function are to coordinate the work of hardware, this utility model emphasis
It is the most restricted at each hardware configuration, electrical control and software section, under same hardware configuration, technology people in the industry
Member uses other similar electric control systems or software system equally to realize.
Being described this utility model and embodiment thereof above, this description does not has restricted, shown in accompanying drawing
Also being one of embodiment of the present utility model, actual structure is not limited thereto.If generally speaking this area is general
Logical technical staff is enlightened by it, in the case of creating objective without departing from this utility model, designing without creative and being somebody's turn to do
Frame mode that technical scheme is similar and embodiment, all should belong to protection domain of the present utility model.
Claims (8)
1. a full-automatic pilot valve combination property test desk, it is characterised in that: it includes pay-off (001), apparatus for shaping
(002), sealing device (003), testing jig (004), detection valve island (005) and electric control system；Described pay-off
(001), apparatus for shaping (002), sealing device (003) and detection valve island (005) are mounted on testing jig (004)；Described
Pay-off (001) is used for carrying after test specimen passes sequentially through apparatus for shaping (002), sealing device (003) and detection valve island (005)
Render to specify region according to testing result again；Described apparatus for shaping (002) is straight, each for being carded to by test specimen pipeline
Pipe and same plane is parallel and ESC pipe interval 36mm rule product；Described sealing device (003) is for the most right
The each pipe of test specimen carries out automatic-sealed；Described detection valve island (005) is for detecting the performance of each test specimen.
Full-automatic pilot valve combination property test desk the most according to claim 1, it is characterised in that: described apparatus for shaping
(002) plane reshaping mechanism, bifurcation mechanism and the comb shape mechanism being sequentially connected with by transporter is included；Described plane reshaping
Mechanism includes shaping base (101), shaping column (102), shaping the first cylinder (103), shaping the first slide block (104), shaping
Second cylinder (105), shaping the first jig arm (106), shaping the first pressure roller group (107), shaping contiguous block (108), shaping the 3rd
Cylinder (109), shaping the 4th cylinder (110), shaping the second jig arm (111) and shaping the second pressure roller group (112)；Described shaping
Column (102) is vertically fixedly installed on shaping base (101), and shaping the first cylinder (103) is vertically installed on shaping column
(102) top, shaping the first slide block (104) is connected with the piston rod of shaping the first cylinder (103), shaping the second cylinder
(105) being installed in shaping the first slide block (104), shaping the second cylinder (105) is clamping cylinder, shaping the second cylinder (105)
Lower end connect have a pair shaping the first jig arm (106), described shaping the first pressure roller group (107) to be installed on shaping the first jig arm
(106) on；Described shaping contiguous block (108) is installed on shaping base (101), and shaping the 3rd cylinder (109) is vertically installed
On shaping contiguous block (108), shaping the 4th cylinder (110) is fixing with the piston rod of shaping the 3rd cylinder (109) to be connected, shaping
4th cylinder (110) is clamping cylinder, and shaping the 4th cylinder (110) is provided with two articles of shapings the second jig arm (111), and every whole
Shaping the second pressure roller group (112) is installed in shape the second jig arm (111).
Full-automatic pilot valve combination property test desk the most according to claim 2, it is characterised in that: described bifurcation mechanism bag
Include crotch chassis (201), bifurcated the first cylinder (202), bifurcated the second cylinder (203), bifurcated the first slide block (204), bifurcated
Two slide blocks (205), bifurcated the 3rd cylinder (206), bifurcated the 4th cylinder (207), the first fork block (208) and the second fork block
(209)；The two ends of described crotch chassis (201) are separately installed with bifurcated the first cylinder (202) and bifurcated the second cylinder
(203), described bifurcated the first cylinder (202) is connected with bifurcated the first slide block (204), bifurcated the second cylinder (203) and bifurcated
Second slide block (205) is connected, and described bifurcated the 3rd cylinder (206) is vertically installed on bifurcated the first slide block (204), described
Bifurcated the 4th cylinder (207) is vertically installed on bifurcated the second slide block (205), and the piston rod of bifurcated the 3rd cylinder (206) connects
Being connected to the first fork block (208), the piston rod of bifurcated the 4th cylinder (207) connects the second fork block (209).
Full-automatic pilot valve combination property test desk the most according to claim 2, it is characterised in that: described comb shape mechanism bag
Include comb shape support (301), comb shape base (302), comb shape the first cylinder (303), comb shape the second cylinder (304), comb shape the first cunning
Block (305), comb shape the second slide block (306), comb shape the 3rd cylinder (307), comb shape the 4th cylinder (308), comb shape the 5th cylinder
(309), the first comb shape arm (310), the second comb shape arm (311) and the 3rd comb shape arm (312)；Described comb shape support (301) is
A pair, comb shape base (302) crossbearer is on comb shape support (301), and the two ends, left and right of comb shape base (302) are separately installed with comb shape
First cylinder (303) and comb shape the second cylinder (304)；Connect on the piston rod of described comb shape the first cylinder (303) and have comb shape
First slide block (305), comb shape the first slide block (305) is vertically provided with comb shape the 3rd cylinder (307), comb shape the 3rd cylinder
(307) connecting on piston rod has the first comb shape arm (310), the first comb shape arm (310) to be provided with roller；Comb shape the second cylinder
(304) upper connection has comb shape the second slide block (306), and described comb shape the second slide block (306) is vertically provided with comb shape the 5th gas
Cylinder (309), the piston rod of comb shape the 5th cylinder (309) connects and has the 3rd comb shape arm (312), the 3rd comb shape arm (312) sets
There is roller；It is upper and be positioned at comb shape the 3rd cylinder (307) and comb shape that comb shape the 4th cylinder (308) is installed on comb shape base (302)
Between five cylinders (309), the piston rod of described comb shape the 4th cylinder (308) connects and has the second comb shape arm (311), described
Second comb shape arm (311) is provided with a vertical jack；Above-mentioned each cylinder is respectively connected with source of the gas, the most supporting is provided with
For controlling the photoelectric sensor of cylinder start-stop time.
Full-automatic pilot valve combination property test desk the most according to claim 1, it is characterised in that: described sealing device
(003) include seal frame (401), seal the first cylinder (402), seal the first slide block (403), seal the second cylinder (404),
Seal the first contiguous block (405), seal the first joint (406), seal the 3rd cylinder (407), seal the second contiguous block (408),
Seal the second joint (409), seal the 4th cylinder (410), solenoid (411) and sealing test connector (412)；Described
Seal the first cylinder (402) and be vertically installed on the upper end of seal frame (401), seal and connect on the piston rod of the first cylinder (402)
It is connected to seal the first slide block (403), seals and sealing the second cylinder (404) is installed on the first slide block (403), seal the second cylinder
(404) connecting on piston rod and have sealing the first contiguous block (405), the lower section sealing the first contiguous block (405) has been arranged side by side
Three seal the first joint (406)；Described sealing the 3rd cylinder (407) is vertically installed on the lower end of seal frame (401), close
The piston rod sealing the 3rd cylinder (407) is arranged upward, and piston rod connects sealing the second contiguous block (408), seals second even
Connect and sealing the second joint (409) is installed on block (408)；Described sealing the 4th cylinder (410) is installed on seal frame (401)
Sidewall on, seal the 4th cylinder (410) piston rod on connect have solenoid (411)；Described sealing the first contiguous block
(405) sealing test connector (412) it is additionally provided with on；Each cylinder above-mentioned is all configured with source of the gas and controls the photoelectric transfer of start and stop
Sensor.
Full-automatic pilot valve combination property test desk the most according to claim 5, it is characterised in that: described sealing the second gas
Cylinder (404) is three, and three cylinders are mounted side by side, and is respectively connected with sealing the first contiguous block (405) and sealing the under each cylinder
One joint (406).
Full-automatic pilot valve combination property test desk the most according to claim 5, it is characterised in that: described sealing second is even
Connect and three sealings the second joint (409) are installed on block (408) side by side.
Full-automatic pilot valve combination property test desk the most according to claim 5, it is characterised in that: described sealing the 3rd gas
It is provided with one between cylinder (407) and sealing the second contiguous block (408) and seals parallel the leading of piston rod of the 3rd cylinder (407)
Bar.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620544629.7U CN205691324U (en) | 2016-06-06 | 2016-06-06 | Full-automatic pilot valve combination property test desk |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620544629.7U CN205691324U (en) | 2016-06-06 | 2016-06-06 | Full-automatic pilot valve combination property test desk |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205691324U true CN205691324U (en) | 2016-11-16 |
Family
ID=57261393
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620544629.7U Withdrawn - After Issue CN205691324U (en) | 2016-06-06 | 2016-06-06 | Full-automatic pilot valve combination property test desk |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205691324U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105865775A (en) * | 2016-06-06 | 2016-08-17 | 上海比泽机电设备科技有限公司 | Full-automatic guide valve comprehensive performance testing platform |
-
2016
- 2016-06-06 CN CN201620544629.7U patent/CN205691324U/en not_active Withdrawn - After Issue
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105865775A (en) * | 2016-06-06 | 2016-08-17 | 上海比泽机电设备科技有限公司 | Full-automatic guide valve comprehensive performance testing platform |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20161116 Effective date of abandoning: 20180406 |
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| AV01 | Patent right actively abandoned |