CN205682091U - Soilless culture substrate flow production line - Google Patents
Soilless culture substrate flow production line Download PDFInfo
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- CN205682091U CN205682091U CN201620437308.7U CN201620437308U CN205682091U CN 205682091 U CN205682091 U CN 205682091U CN 201620437308 U CN201620437308 U CN 201620437308U CN 205682091 U CN205682091 U CN 205682091U
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- 239000000758 substrate Substances 0.000 title claims abstract description 57
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000003860 storage Methods 0.000 claims abstract description 113
- 239000002994 raw material Substances 0.000 claims abstract description 69
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 57
- 238000005520 cutting process Methods 0.000 claims abstract description 38
- 238000005187 foaming Methods 0.000 claims abstract description 35
- 229920005989 resin Polymers 0.000 claims abstract description 32
- 239000011347 resin Substances 0.000 claims abstract description 32
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 238000001816 cooling Methods 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 39
- 238000003756 stirring Methods 0.000 claims description 23
- 238000005183 dynamical system Methods 0.000 claims description 14
- 239000000203 mixture Substances 0.000 claims description 11
- 239000000428 dust Substances 0.000 claims description 8
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 5
- 239000010962 carbon steel Substances 0.000 claims description 5
- 239000010935 stainless steel Substances 0.000 claims description 4
- 229910001220 stainless steel Inorganic materials 0.000 claims description 4
- 238000013461 design Methods 0.000 abstract description 24
- 239000004088 foaming agent Substances 0.000 abstract description 20
- 238000000034 method Methods 0.000 abstract description 19
- 230000000694 effects Effects 0.000 abstract description 6
- 239000002689 soil Substances 0.000 abstract description 6
- 239000011159 matrix material Substances 0.000 abstract description 3
- 238000010030 laminating Methods 0.000 abstract 1
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 13
- 239000005011 phenolic resin Substances 0.000 description 13
- 229920001568 phenolic resin Polymers 0.000 description 13
- 238000000465 moulding Methods 0.000 description 9
- 239000006260 foam Substances 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 7
- 239000000047 product Substances 0.000 description 7
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 6
- 239000012752 auxiliary agent Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 238000012549 training Methods 0.000 description 5
- 241000196324 Embryophyta Species 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical group OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 4
- -1 urea aldehyde Chemical class 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 230000017531 blood circulation Effects 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000010413 gardening Methods 0.000 description 2
- 230000008676 import Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000011068 loading method Methods 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000009738 saturating Methods 0.000 description 2
- 230000001932 seasonal effect Effects 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 238000009331 sowing Methods 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical group CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- 239000002023 wood Substances 0.000 description 2
- 241000195940 Bryophyta Species 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000004087 circulation Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 206010016256 fatigue Diseases 0.000 description 1
- 235000021050 feed intake Nutrition 0.000 description 1
- 239000006052 feed supplement Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- RCHKEJKUUXXBSM-UHFFFAOYSA-N n-benzyl-2-(3-formylindol-1-yl)acetamide Chemical compound C12=CC=CC=C2C(C=O)=CN1CC(=O)NCC1=CC=CC=C1 RCHKEJKUUXXBSM-UHFFFAOYSA-N 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000003415 peat Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000005057 refrigeration Methods 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 235000019354 vermiculite Nutrition 0.000 description 1
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/20—Reduction of greenhouse gas [GHG] emissions in agriculture, e.g. CO2
- Y02P60/21—Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures
Landscapes
- Cultivation Of Plants (AREA)
Abstract
This utility model belongs to cultivation technique without soil field, the soilless culture substrate flow production line of proposition, and including controller and resin complete set of equipments, foaming machine, mould and the cutting unit being all connected with controller and set gradually, resin complete set of equipments is connected with foaming machine；Resin complete set of equipments includes that reactor, reactor are connected with the raw material storage tank of foaming machine；Foaming machine includes chassis and firming agent storage tank, water cooling unit and the Rotary cloumn being arranged on chassis, and cutting unit includes sets up cutting machine, pingqie machine and the machine that portals.This utility model laminating reality, design science, rationally, solve production procedure in prior art loaded down with trivial details, labor intensity is big, and quality is wayward, and foaming agent storage has danger, when substrate uses, workload is big, poor effect, the technical problem that matrix morphology design is unreasonable.
Description
Technical field
This utility model belongs to cultivation technique without soil field, relates to a kind of soilless culture substrate flow production line.
Background technology
Soilless culture is to do seedling medium with light materials such as the peat composed of rotten mosses or forest leaf mould, expanded vermiculites to fix plant, allows
Root system of plant directly contacts nutritional solution, uses the modernization seedling-raising technique of mechanization precision drilling once-seedling forming.General without soil cultivation
The type of training mainly has water planting, rock wool training and substrate training three major types.And substrate culture is that in soilless culture, popularizing area is maximum
A kind of mode.Soilless culture substrate can be divided into inorganic matrix, organic substrate, chemosynthesis substrate according to the difference of composition, changes
Learn synthetic substrate also known as Artificial Soil, be organic chemicals (such as urea aldehyde, polyurethane, phenolic aldehyde etc.) as raw material, synthetic
Novel solid substrate, color is pure white, easy dyeing, can 100% independent cultivated since long flowers, it is possible to and other substrate mixes.Wherein,
Phenolic foam composition as the most emerging soilless culture substrate due to its high opening rate, high-hydroscopicity, breathability, saturating root
The features such as property, are widely used in nursery and the soilless cultures such as the sowing in the fields such as agricultural, forestry, gardening, cuttage.
The preparation of chemosynthesis soilless culture substrate, the such as preparation of phenolic resin soilless culture substrate, need through overheated
The steps such as prepared by curable type phenolic resin, raw material mixing, foaming, curing molding, raw material mixing and foamed process use manually mostly
Feeding, the mode of agitator mixing are carried out, and flow process is loaded down with trivial details, and labor intensity is big, and substrate quality is wayward.It addition, phenolic aldehyde tree
Fat foaming uses physical foaming method more, and the foaming agent of employing mostly is various boiling point effumability liquid between 30～60 DEG C
Body, such as freon, chlorinated hydrocabon, pentane etc., for combustible and explosive articles, has certain danger.In prior art, can not
Adding foaming agent while raw material mixes to foam, raw material mixing and foaming need substep to carry out, and will before molding always
Foaming agent individually stores, and this is accomplished by during foaming arranging a special storage tank to store foaming agent, and this had both added and has set
Standby floor space does not the most reduce danger during foaming agent storage.
It addition, phenolic foam composition absorbs water due to its high opening rate, height as the most emerging soilless culture substrate
Property, the feature such as breathability, saturating root, be widely used in the nursery such as the sowing in the fields such as agricultural, forestry, gardening, cuttage and plant without soil
Training.But, the brick type that the many employings of phenolic foam composition form are single, in use also have carry out as required piecemeal or
Punching, this just considerably increases workload when substrate uses, and the quality of piecemeal or punching varies with each individual, design also relatively with
Meaning, this just cannot ensure the using effect (water retention, air penetrability, survival rate etc.) of substrate, also easily cause the wave of substrate simultaneously
Take；Single invention person is provided with partitioned organization on its brick structure, but design is relatively simple, and structure is unreasonable, it is impossible to meet
The use demand of Different Crop, using effect has much room for improvement.
Utility model content
The utility model proposes a kind of soilless culture substrate flow production line, solve production procedure in prior art numerous
Trivial, labor intensity is big, and quality is wayward, and foaming agent storage has danger, when substrate uses workload greatly, poor effect,
The technical problem that matrix morphology design is unreasonable.
The technical solution of the utility model is achieved in that
Soilless culture substrate flow production line, including controller and the resin being all connected with described controller and set gradually
Complete set of equipments, foaming machine, mould and cutting unit, described resin complete set of equipments is connected with described foaming machine；
Described resin complete set of equipments includes that reactor, described reactor are connected with the raw material storage tank of described foaming machine；
Described foaming machine includes chassis and firming agent storage tank, water cooling unit and the Rotary cloumn being arranged on described chassis,
Described Rotary cloumn is provided with head, described head by dynamical system and pipe-line system and described raw material storage tank and
Described firming agent storage tank all circulates connection,
Described raw material storage tank and described firming agent storage tank are all connected with described water cooling unit, and be equipped with in it stirring system,
Heater, liquidometer and temperature sensor；
Described water cooling unit, dynamical system, Rotary cloumn, stirring system, heater, liquidometer and temperature sensor are all and institute
State controller to connect；
Described cutting unit includes sets up cutting machine, pingqie machine and the machine that portals.
As further technical scheme, described reactor is provided with anchor agitator, heater and resin viscosity
Tester, and be connected with screw feeding machine；
Described tray bottom is provided with pulley, and described raw material storage tank is stainless steel storage tank, and described firming agent storage tank is PP material
Storage tank.
As further technical scheme, described dynamical system includes the first screw pump, the second screw pump, vacuum pump and glues
Degree pump, described first screw pump one end is connected with described raw material storage tank, and the other end is by described pipe-line system with described head even
Connecing, described second screw pump one end is connected with described firming agent storage tank, and the other end is by described pipe-line system with described head even
Connecing, described vacuum pump is connected with firming agent head tank and described firming agent storage tank, described viscosity pump and described reactor and described
Raw material storage tank connects.
As further technical scheme, described pipe-line system includes feeding pipe and discharge nozzle, described feeding pipe one end with
Described head connects, and the other end is connected with described raw material storage tank or described firming agent storage tank, described discharge nozzle one end and described machine
Head connects, and the other end is connected with described first screw pump or described second screw pump.
As further technical scheme, described head is needle valve head, and with the water storage being arranged on described chassis
Device connects, and is provided with agitator, the electromagnetic valve being all connected with described controller in described head, described agitator be arranged on institute
State the stirring motor on head to connect.
As further technical scheme, described mould is Carbon Steel Die, and is provided with upper cover, side enabling, heating
Device and universal wheel.
As further technical scheme, the cutting saw blade of described sets up cutting machine is sawtooth knife-band, described sets up cutting machine and described
Pingqie machine is provided with dust arrester.
This utility model use principle and having the beneficial effect that
1, this utility model whole production line is by controller Based Intelligent Control, by electrical heating and physical reactions combine from
Dynamic temperature-controlling system guarantees storage or the reaction temperature of each link material, when the most accurately controlling the inventory of material and feed intake
Between, it is achieved the stirring of moment of material, can be injected in mould in several seconds, it is ensured that the quality of different phase material performance and
Stability, design science is reasonable, it is achieved that the production line balance of soilless culture substrate, saves when soilless culture substrate produces
Labour force, improves work efficiency, reduces production cost.Meanwhile, resin complete set of equipments combines foaming machine, it is achieved that plant without soil
Training substrate is in the stability of the aspects such as density, intensity, water absorption, water retention, pH value.The percent opening of foam can reach 95% with
On, the production cost of new technique reduces 15% than old technology.
2, this utility model uses soilless culture substrate special-purpose foaming machine to carry out phenolic resin, foaming agent and agent mixture
With the mixed foaming of firming agent, tank temperature is accurately controlled at 10 DEG C～20 DEG C so that foaming agent can be maintained at liquid for a long time
State, the most volatile, can not make raw material solidify for a long time with phenolic resin, auxiliary agent mixed storage, and mixed storage, effectively
Reduce the danger that foaming agent is individually deposited.When this setting changes tradition phenolic resin production, foaming agent need to individually be deposited
The native mode put, designs more scientific and reasonable, is effectively increased the safety of production, simultaneously by three raw material storage tank reductions
To two, the equipment of being effectively saved is taken up space and cost, meets soilless culture substrate foam process characteristic, solves phenolic aldehyde tree
Fat box foaming disadvantage.
3, this utility model uses solid formaldehyde when preparing resin, and the production time is short, and only needs to be equipped with reactor with true
Empty pump, thus eliminate without sewage discharge in the equipment, and building-up process such as boiler, condenser, surge tank and deafener.This
One design is greatly saved production cost, and the equipment of saving is taken up space, and production process is the most more environmentally-friendly.
4, this utility model resin complete set of equipments uses anchor agitator to be more easy to raw material stirring uniform, it is achieved raw material is upper and lower
Layer and plane layer mix equably, and stirring efficiency is high, can effectively ensure that the effect of stirring.The setting of heater can ensure raw material
When reacting in reactor and store, can be in rational temperature range all the time, design science is reasonable.With resin viscosity tester
Match, can effectively control accuracy and the stability of performance of whole resin reaction process.Thus overcome due to manually
The problems such as the resin quality caused by temperature control and manual operation is unstable.Both saved artificial, reduced again risk, the tree also made
Fat technology of preparing is easier to grasp.
5, in this utility model, the head of foaming machine is needle valve head, and needle-valve uses taper type firmly to seal, and never grinds
Damaging, never block, metering accurately, can meet the accurate molding requirement of soilless culture substrate.Meanwhile, head be arranged on chassis
Water receiver connect, meet head and make the requirement for cleaning after being finished, it is to avoid the residual material corrosion to head in head
With the pollution of new material, reasonable in design, meet manufacturing technique requirent, the most simple to operate, safe and reliable to operation.
Head is internally provided with agitator, the electromagnetic valve being all connected, agitator and the stirring being arranged on head with controller
Motor connects.Can be by the firming agent in the raw material in raw material storage tank and firming agent storage tank after being transported to head, agitated device
Mix homogeneously, meets and uses requirement；After the setting of electromagnetic valve can make material feeding complete, the raw material in raw material storage tank is stored up with firming agent
Firming agent in tank is separated so that the material in different storage tanks is from becoming a blood circulation, it is to avoid the material in raw material storage tank
Because being mixed into of firming agent solidifies, affect its serviceability, while ensureing properties of product, turn avoid unnecessary wave
Taking, this arranges simple, reasonable, reliable.
6, in this utility model, mould uses Carbon Steel Die, compared to traditional wood mold coupled quick heating, is heated evenly, and
Being unlikely to deform, durable in use, service life is longer, effectively saves mold use cost.Meanwhile, mould is provided with
Lid, side open the door, heater and universal wheel, and what opened the door in upper cover and side arranged facilitates after soilless culture substrate molding from mould
Take out；The setting of universal wheel makes mould to move as required, easy and simple to handle, reasonable in design.
The container that mould is shaped as soilless culture substrate, using heater is that water circulates temperature lifting type heater, makes
Soilless culture substrate by liquid be frozen into solid whole during be heated evenly, temperature is consistent, remains at reasonably
In temperature range, do not affected by seasonal weather.This has been effectively ensured the stablizing of process based prediction model of soilless culture substrate
Property and uniformity, the soilless culture substrate molding made rule, even density, have hardly waste material produce, both saved production
Cost, turn avoid the pollution to environment.
7, in this utility model, the cutting saw blade of sets up cutting machine is sawtooth knife-band.Owing to each sawtooth wing is relatively independent, very
Cutting power is enhanced, even therefore the most blunt serrated knife also tends to all well and good cutting power in big degree.This is just
Substantially increase the cutting efficiency of sets up cutting machine, save clipping time, convenient use.
Sets up cutting machine and pingqie machine are provided with dust arrester, can have been cut by soilless culture substrate at sets up cutting machine or pingqie machine
Cheng Hou, the dust and the leftover pieces that produce time in time by cutting are removed, and keep the cleaning of workbench, it is to avoid residual dust is to product
Product and the pollution of environment, make working environment more healthy.
Accompanying drawing explanation
With detailed description of the invention, this utility model is described in further detail below in conjunction with the accompanying drawings.
Fig. 1 is this utility model structural representation；
Fig. 2 is foaming machine handpiece structure schematic diagram in this utility model；
Fig. 3 is this utility model control structure wire schematic diagram；
In figure: 1-resin complete set of equipments, 11-reactor, 12-screw feeding machine, 2-foaming machine, 21-chassis, 22-head,
221-agitator, 222-electromagnetic valve, 223-stirring motor, 23-raw material storage tank, 24-firming agent storage tank, 25-water cooling unit, 26-moves
Force system, 261-the first screw pump, 262-the second screw pump, 263-vacuum pump, 27-Rotary cloumn, 28-water receiver, 29-pipeline
System, 291-feeding pipe, 292-discharge nozzle, 3-mould, 31-upper cover, 32-universal wheel, 4-cuts unit, 41-sets up cutting machine, 42-
Pingqie machine, 5-controller.
Detailed description of the invention
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of this utility model rather than whole
Embodiment.Based on the embodiment in this utility model, those of ordinary skill in the art are not under making creative work premise
The every other embodiment obtained, broadly falls into the scope of this utility model protection.
As shown in Figures 1 to 3, the soilless culture substrate flow production line that the utility model proposes, including controller 5 and all with
Resin complete set of equipments 1, foaming machine 2, mould 3 and the cutting unit 4 that controller 5 connects and sets gradually, resin complete set of equipments 1 with
Foaming machine 2 connects；
Resin complete set of equipments 1 includes that reactor 11, reactor 11 are connected with the raw material storage tank 23 of foaming machine 2；
Foaming machine 2 includes chassis 21 and firming agent storage tank 24, water cooling unit 25 and the Rotary cloumn 27 being arranged on chassis on 21,
Rotary cloumn 27 is provided with head 22, head 22 by dynamical system 26 and pipe-line system 29 and raw material storage tank 23 and
Firming agent storage tank 24 all circulates connection,
Raw material storage tank 23 and firming agent storage tank 24 are all connected with water cooling unit 25, and be equipped with in it stirring system, heater,
Liquidometer and temperature sensor；
Water cooling unit 25, dynamical system 26, Rotary cloumn 27, stirring system, heater, liquidometer and temperature sensor all with
Controller 5 connects；
Cutting unit 4 includes sets up cutting machine 41, pingqie machine 42 and the machine that portals.
During work, preparing thermosetting phenolic resin needed for soilless culture substrate by resin complete set of equipments 1, outfit completes
After, resin is directly delivered to by reactor 11 raw material storage tank 23 of foaming machine 2, presses with auxiliary agent, foaming agent in raw material storage tank 23
Ratio is sufficiently stirred for and lowers the temperature, and the material that raw material storage tank 23 mixes stirs in proportion with firming agent storage tank 24 firming agent, through sending out
The head 22 of bubble machine 2 injects die needed 3, after raw material molding, takes out from mould 3, delivers to cut at unit 4, goes
Skin, excision forming, punching etc. operate, and soilless culture substrate is made the product specification specified, then is carried out packaging warehouse-in, etc.
For later use.
Whole production line is by controller 5 Based Intelligent Control, the automatic temperature control system combined by electrical heating and physical reactions
Guarantee storage or the reaction temperature of each link material, the most accurately control inventory and the charging time of material, it is achieved material
Moment stirring, can be injected in mould in several seconds, it is ensured that the quality of different phase material performance and stability, design
Scientific and reasonable, it is achieved that the production line balance of soilless culture substrate, save labour force when soilless culture substrate produces, improve
Work efficiency, reduces production cost.Meanwhile, resin complete set of equipments 1 combines foaming machine 2, it is achieved that soilless culture substrate exists
The stability of the aspects such as density, intensity, water absorption, water retention, pH value.The percent opening of foam can reach more than 95%, new technique
Production cost reduce 15% than old technology.
Raw material storage tank 23 is used for storing phenolic resin, foaming agent and auxiliary agent, and in tank, temperature is accurately controlled in 10 DEG C～20 DEG C,
Make foaming agent can after mixing with phenolic resin in raw material storage tank 23 together with deposit, it is not necessary to individually deposit.This design changes
When traditional phenolic resin produces, the native mode that foaming agent need to individually be deposited, while ensureing foaming agent characteristic, avoid again
Individually deposit the danger of foaming agent, improve the safety of production, three raw material storage tanks are reduced to two, effectively simultaneously
Having saved equipment to be taken up space, design is more reasonable, science, meets soilless culture substrate foam process characteristic, solves phenolic aldehyde
Resin box foaming disadvantage.
Using solid formaldehyde when preparing resin, the production time is short, and only needs to be equipped with reactor 11 and vacuum pump, from
And eliminate without sewage discharge in the equipment, and building-up process such as boiler, condenser, surge tank and deafener.This design is significantly
Having saved production cost, the equipment of saving is taken up space, and production process is the most more environmentally-friendly.
Reactor 11 is connected with the raw material storage tank 23 of foaming machine 2, after prepared by phenolic resin, is fed directly to foaming machine 2
Raw material storage tank 23 in, this design effectively reduces the labor intensity of artificial loading or transport, improves work efficiency and peace
Quan Xing.
When foaming machine 2 works, phenolic resin that resin complete set of equipments 1 is prepared, foaming agent and auxiliary agent (include silicone oil,
Pore-creating agent, foaming agent and mill base) import raw material storage tank 23 by dynamical system 26, by firming agent (by p-methyl benzenesulfonic acid, phosphoric acid and
Water forms) import firming agent storage tank 24 by dynamical system 26, the touch screen of controller 5 sets raw material storage tank 23 with solid
The use temperature of agent storage tank 24, controller 5 will control water cooling unit 25 work according to practical situation, and then regulation raw material storage tank
23 and the internal temperature of firming agent storage tank 24 reach to specify requirement, after temperature is qualified, enter automatic heat preserving pattern (raw material storage tank
23 and the tank body of firming agent storage tank 24 all use the polyurethane heat-insulation cotton) etc. to be used, it is ensured that raw material is carried out at rational temperature
Preserve, it is ensured that the optimum performance of material.
During use, the touch screen of controller 5 sets the proportion of different material, raw material storage tank 23 and firming agent are stored up
Material in tank 24 in the head 22 that dynamical system 26 is delivered on Rotary cloumn 27, mix homogeneously in head 22, according to
Need to adjust head 22 position, adjust to after above mould, open head 22 discharging opening control simultaneously head 22 running orbit to
Cloth in mould, resets head 22 after cloth completes, meanwhile the material in raw material storage tank 23 and firming agent storage tank 24
Head 22 is separated and is circulated respectively by respective pipe-line system 29, wait that next time uses.
Raw material storage tank 23 and firming agent storage tank 24 are equipped with stirring system, heater, liquidometer and temperature sensor (in figure
Not shown).The setting of stirring system makes the material in storage tank can be sufficiently mixed uniformly, it is ensured that the uniformity of material is with stable
Property；The setting of heater can meet the demand for heat of storage tank, combines with water cooling unit 25, and can realize storage tank adds refrigeration heat merit
Can, meet temperature requirement time prepared by different soilless cultivation substrate of flowers raw material；The setting of liquidometer can monitor in storage tank at any time
Inventory, according to practical situation feed supplement at any time；The setting of temperature sensor can realize real-time to tank inside temperature of controller 5
Adjust, it is ensured that temperature requirement during material reaction, it is ensured that the stability of material performance in storage tank.These settings achieve in storage tank
Temperature and the effective monitoring of inventory, can meet the controllability of technological requirement in production process, it is ensured that the stability of properties of product.
Further, reactor 11 is provided with anchor agitator, heater and resin viscosity tester, and with on spiral
Material machine 12 connects；
Being provided with pulley bottom chassis 21, raw material storage tank 23 is stainless steel storage tank, and firming agent storage tank 24 is PP material storage tank.
Reactor 11 is provided with anchor agitator, heater and resin viscosity tester.Employing anchor agitator is more easy to
Raw material stirring is uniform, it is achieved raw material levels and plane layer mix equably, stirring efficiency is high, can effectively ensure that the effect of stirring
Really.The setting of heater can ensure, when raw material reacts in reactor 11 and stores, can be in rational temperature range all the time,
Design science is reasonable.Match with resin viscosity tester, can effectively control accuracy and the property of whole resin reaction process
The stability of energy.Thus overcome the problems such as the resin quality instability caused by manual temperature control and manual operation.Both saved
About artificial, reduce again risk, the resin making technique that also makes is easier to grasp.
Reactor 11 is connected with screw feeding machine 12, during use, by resin-made for needed raw material according to ratio, passes through spiral
Feeder 12 delivers to reactor 11, reduces the labor intensity of artificial loading or transport, improves work efficiency and safety.
It is provided with pulley bottom chassis 21, the most mobile foaming machine position can be needed according to using, this design advantages of simple,
There is the strongest practicality, labor intensity when effectively reducing work and cost, improve work efficiency.
Raw material storage tank 23 is used for storing phenolic resin, foaming agent and auxiliary agent, and these raw materials have certain corrosivity, uses
Stainless steel storage tank can strengthen the corrosion resistance of tank body, effectively extends the service life of storage tank, and design science is reasonable.
Firming agent storage tank 24 is used for storing firming agent, and firming agent has the strongest corrosivity, uses PP material storage tank, can
It is prevented effectively from long-time storage firming agent and tank body is caused erosion, there is the strongest practicality, during improve use simultaneously
Safety.
Further, dynamical system 26 includes first screw pump the 261, second screw pump 262, vacuum pump 263 and viscosity pump, the
One screw pump 261 one end is connected with raw material storage tank 23, and the other end is connected with head 22 by pipe-line system 29, the second screw pump
262 one end are connected with firming agent storage tank 24, and the other end is connected with head 22 by pipe-line system 29, vacuum pump 263 and firming agent
Head tank and firming agent storage tank 24 connect, and viscosity pump is connected with reactor 11 and raw material storage tank 23.
Dynamical system 26 includes first screw pump the 261, second screw pump 262, vacuum pump 263 and viscosity pump, the first screw rod
Pump 261 is connected with raw material storage tank 23, and the second screw pump 262 is connected with firming agent storage tank 24, is used to the conveying of material (from storage tank
To head 22)；Vacuum pump 263 is responsible for firming agent (being made up of p-methyl benzenesulfonic acid, phosphoric acid and water) is imported firming agent storage tank 24；Viscous
Degree pump (not shown) is responsible for phenolic resin and auxiliary agent are imported raw material storage tank 23.
The setting of dynamical system 26 solves in different kinds of process flow, the problem of material conveying, meets the production automation
Requirement, save the labor intensity in production, improve work efficiency, it is to avoid corrosive raw materials (firming agent) and human body
Frequently contact, improves production security, and design is more reasonable, specification.
Further, pipe-line system 29 includes that feeding pipe 291 and discharge nozzle 292, feeding pipe 291 one end are connected with head 22,
The other end is connected with raw material storage tank 23 or firming agent storage tank 24, and discharge nozzle 292 one end is connected with head 22, the other end and the first spiral shell
Bar pump 261 or the second screw pump 262 connect.
Pipe-line system 29 includes feeding pipe 291 and discharge nozzle 292, defines 10 operatings from storage tank to head of a material
Closed-loop path so that material can be circulated, it is to avoid material prolonged stay, in pipeline, the situations such as precipitation, layering occurs
Occur, it is ensured that material form and the stability of performance.This design meets production requirement, and design is simple, science, rationally.
Further, head 22 is needle valve head, and is connected with the water receiver 8 being arranged on chassis 21, sets in head 22
It is equipped with agitator 221, the electromagnetic valve 222 being all connected, agitator 221 and the stirring motor being arranged on head 22 with controller 5
223 connect.
Head 22 is needle valve head, and needle-valve uses taper type firmly to seal, never wornout, never blocks, and metering accurately, can
Meet the accurate molding requirement of soilless culture substrate.Meanwhile, head 22 is connected with the water receiver 28 being arranged on chassis 21, meets
Head 22 makes the requirement for cleaning after being finished, it is to avoid in head 22, residual material is to the corrosion of head 22 and the dirt of new material
Dye, reasonable in design, meet manufacturing technique requirent, the most simple to operate, safe and reliable to operation.
Head 22 is internally provided with agitator 221, the electromagnetic valve 222 being all connected, agitator 221 and setting with controller 5
Stirring motor 223 at head 22 connects.Can be by the firming agent in the raw material in raw material storage tank 23 and firming agent storage tank 24 at quilt
After being delivered to head 22, agitated device 221 mix homogeneously, meet and use requirement；The setting of electromagnetic valve 222 can make material feeding complete
After, the compound in raw material storage tank 23 is separated with the firming agent in firming agent storage tank 24 so that the material in different storage tanks
From becoming a blood circulation, it is to avoid the material in raw material storage tank 23 solidifies because of being mixed into of firming agent, affects its serviceability,
Turn avoid unnecessary waste while ensureing properties of product, this arranges simple, reasonable, reliable.
Further, mould 3 is Carbon Steel Die, and is provided with upper cover 31, side enabling, heater and universal wheel 32.
Mould 3 uses Carbon Steel Die, compared to traditional wood mold coupled quick heating, is heated evenly, and is unlikely to deform, prolonged
Durable, service life is longer, effectively saves mold use cost.Meanwhile, mould 3 is provided with upper cover 31, side is opened the door, is added
The arranging of thermal and universal wheel 32, upper cover 31 and side enabling (not shown) facilitates after soilless culture substrate molding from mould
Take out in 3；The setting of universal wheel 32 makes mould to move as required, easy and simple to handle, reasonable in design.
The container that mould 3 is shaped as soilless culture substrate, using heater (not shown) is that water circulation heats up
Formula heater so that soilless culture substrate by liquid be frozen into solid whole during be heated evenly, temperature is consistent, all the time
It is maintained within the scope of reasonable temperature, is not affected by seasonal weather.This physics that soilless culture substrate has been effectively ensured and change
Learn stability and the uniformity of performance, the soilless culture substrate molding made rule, even density, have waste material hardly and produce,
Both save production cost, turn avoid the pollution to environment.
Further, the cutting saw blade of sets up cutting machine 41 is sawtooth knife-band, and sets up cutting machine 41 and pingqie machine 42 are provided with dedusting dress
Put.
The cutting saw blade of sets up cutting machine 41 is sawtooth knife-band.Owing to each sawtooth wing is relatively independent, largely strengthen
Cutting power, even therefore the most blunt serrated knife also tends to all well and good cutting power.This has been considerably improved vertical
Cut the cutting efficiency of machine 41, save clipping time, convenient use.
Sets up cutting machine 41 and pingqie machine 42 are provided with dust arrester, can be at sets up cutting machine 41 or pingqie machine 42 by soilless culture base
After matter has been cut, the dust and the leftover pieces that produce time in time by cutting are removed, and keep the cleaning of workbench, it is to avoid remnants
Dust, to product and the pollution of environment, makes working environment more healthy.
The foregoing is only preferred embodiment of the present utility model, not in order to limit this utility model, all at this
Within the spirit of utility model and principle, any modification, equivalent substitution and improvement etc. made, should be included in this utility model
Protection domain within.
Claims (7)
1. soilless culture substrate flow production line, it is characterised in that include controller (5) and be all connected with described controller (5)
And resin complete set of equipments (1), foaming machine (2), mould (3) and cutting unit (4), the described resin complete set of equipments set gradually
(1) it is connected with described foaming machine (2)；
Described resin complete set of equipments (1) includes the raw material storage tank of reactor (11), described reactor (11) and described foaming machine (2)
(23) connect；
Described foaming machine (2) includes chassis (21) and the firming agent storage tank (24) being arranged on described chassis (21), water cooling unit
(25) and Rotary cloumn (27),
Described Rotary cloumn (27) is provided with head (22), and described head (22) passes through dynamical system (26) and pipe-line system (29)
All circulate be connected with described raw material storage tank (23) and described firming agent storage tank (24),
Described raw material storage tank (23) and described firming agent storage tank (24) are all connected with described water cooling unit (25), and are equipped with in it and stir
Mix system, heater, liquidometer and temperature sensor；
Described water cooling unit (25), dynamical system (26), Rotary cloumn (27), stirring system, heater, liquidometer and temperature sensing
Device is all connected with described controller (5)；
Described cutting unit (4) includes sets up cutting machine (41), pingqie machine (42) and the machine that portals.
Soilless culture substrate flow production line the most according to claim 1, it is characterised in that described reactor sets on (11)
It is equipped with anchor agitator, heater and resin viscosity tester, and is connected with screw feeding machine (12)；
Bottom, described chassis (21) is provided with pulley, and described raw material storage tank (23) is stainless steel storage tank, described firming agent storage tank (24)
For PP material storage tank.
Soilless culture substrate flow production line the most according to claim 1, it is characterised in that described dynamical system (26) is wrapped
Include the first screw pump (261), the second screw pump (262), vacuum pump (263) and viscosity pump, described first screw pump (261) one end
Being connected with described raw material storage tank (23), the other end is connected with described head (22) by described pipe-line system (29), and described second
Screw pump (262) one end is connected with described firming agent storage tank (24), and the other end is by described pipe-line system (29) and described head
(22) connecting, described vacuum pump (263) is connected with firming agent head tank and described firming agent storage tank (24), described viscosity pump and institute
State reactor (11) and described raw material storage tank (23) connects.
Soilless culture substrate flow production line the most according to claim 3, it is characterised in that described pipe-line system (29) is wrapped
Including feeding pipe (291) and discharge nozzle (292), described feeding pipe (291) one end is connected with described head (22), and the other end is with described
Raw material storage tank (23) or described firming agent storage tank (24) connect, and described discharge nozzle (292) one end is connected, separately with described head (22)
One end is connected with described first screw pump (261) or described second screw pump (262).
Soilless culture substrate flow production line the most according to claim 1, it is characterised in that described head (22) is needle-valve
Formula head, and being connected with the water receiver (8) being arranged on described chassis (21), be provided with in described head (22) all with described control
Agitator (221) that device processed (5) connects, electromagnetic valve (222), described agitator (221) be arranged on described head (22)
Stirring motor (223) connects.
6. according to the soilless culture substrate flow production line described in any one of Claims 1 to 5, it is characterised in that described mould
(3) it is Carbon Steel Die, and is provided with upper cover (31), side enabling, heater and universal wheel (32).
7. according to the soilless culture substrate flow production line described in any one of Claims 1 to 5, it is characterised in that described standing is cut
The cutting saw blade of machine (41) is sawtooth knife-band, and described sets up cutting machine (41) and described pingqie machine (42) are provided with dust arrester.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620437308.7U CN205682091U (en) | 2016-05-14 | 2016-05-14 | Soilless culture substrate flow production line |
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|---|---|---|---|
| CN201620437308.7U CN205682091U (en) | 2016-05-14 | 2016-05-14 | Soilless culture substrate flow production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106376442A (en) * | 2016-05-14 | 2017-02-08 | 河北汇亚花泥专用设备有限公司 | Soilless culture matrix flow production line, production technology and pallet |
| CN113973703A (en) * | 2021-11-05 | 2022-01-28 | 重庆交通大学 | Rock slope greening method |
-
2016
- 2016-05-14 CN CN201620437308.7U patent/CN205682091U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106376442A (en) * | 2016-05-14 | 2017-02-08 | 河北汇亚花泥专用设备有限公司 | Soilless culture matrix flow production line, production technology and pallet |
| CN113973703A (en) * | 2021-11-05 | 2022-01-28 | 重庆交通大学 | Rock slope greening method |
| CN113973703B (en) * | 2021-11-05 | 2022-09-16 | 重庆交通大学 | Rock slope greening method |
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Address after: 073000 Gaopeng Zhen Nan Wang Jia Zhuang Cun Bei, Dingzhou City, Baoding City, Hebei Province Patentee after: Hebei Hui Ya mud special equipment manufacturing Limited by Share Ltd. Address before: 071000, No. 5, No. 062, Baoding, Dingzhou (Dingzhou) renewable resource industrial base, Hebei, China Patentee before: HEBEI HUIYA FLORAL FOAM SPECIAL EQUIPMENT CO.,LTD. |
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Address after: 073000 Gaopeng Zhen Nan Wang Jia Zhuang Cun Bei, Dingzhou City, Baoding City, Hebei Province Patentee after: Hebei Huiya New Material Group Co.,Ltd. Address before: 073000 Gaopeng Zhen Nan Wang Jia Zhuang Cun Bei, Dingzhou City, Baoding City, Hebei Province Patentee before: Hebei Hui Ya mud special equipment manufacturing Limited by Share Ltd. |
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Address after: 073000 North Shuangtian Middle Road, Shuangtian Industrial Park, Dingdian Town, Dingzhou City, Baoding City, Hebei Province Patentee after: Hebei Huiya New Material Group Co.,Ltd. Country or region after: China Address before: 073000 Gaopeng Zhen Nan Wang Jia Zhuang Cun Bei, Dingzhou City, Baoding City, Hebei Province Patentee before: Hebei Huiya New Material Group Co.,Ltd. Country or region before: China |