CN205677899U - The preferential banked direction control valves of monoblock type - Google Patents
The preferential banked direction control valves of monoblock type Download PDFInfo
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- CN205677899U CN205677899U CN201620609911.9U CN201620609911U CN205677899U CN 205677899 U CN205677899 U CN 205677899U CN 201620609911 U CN201620609911 U CN 201620609911U CN 205677899 U CN205677899 U CN 205677899U
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Abstract
The utility model discloses a kind of preferential banked direction control valves of monoblock type, including pressure-gradient control valve unit and multiple valve unit, the valve body of described pressure-gradient control valve unit and the plurality of valve unit is integral type component, the top corresponding to each valve unit of described valve body is provided with bore, and the check valve of each valve unit is plugged in the bore of described valve body.The valve body of preferential valve block and multiple Reversing valve plate is made of one formula structure by this utility model, increase design room for improvement, and then the circulation area of annular channel, the circulation area of import oil duct in parallel and the through-current capability of reversal valve can be strengthened, reduce the effect of crushing.
Description
Technical field
This utility model relates to a kind of preferential banked direction control valves, is used for industrial transport instrument, such as fork truck.
Background technology
Preferential banked direction control valves, also referred to as priority load sensing banked direction control valves, is used widely on fork truck, by pressure-gradient control valve and
Being applied in combination of banked direction control valves, can be greatly decreased oil return energy loss.
The typical structure of existing preferential banked direction control valves (double reversal valve) discloses in Chinese patent literature CN00106155, as
Shown in Fig. 1, preferential banked direction control valves 100 ' includes preferably shunting valve block 102 ' and multiple this preferential flow divider valve sheet 102 ' downstream that is positioned at
Two Reversing valve plates 103 '.
Wherein, P ' mouth accepts high pressure liquid force feed, and high pressure liquid force feed is divided in PF ' mouth spray by preferential flow divider valve sheet 102 '
Main flow and its residual current, main flow is used for controlling work, and residual current is by guiding entering of the reversal valve installed to each Reversing valve plate 103 '
Mouthful.By the operation each Reversing valve plate 103 ' of bar manual operation, the such as operation such as tilt cylinder, lift cylinder can be driven by above-mentioned residual current
Mechanism.
About the effect of preferential banked direction control valves (three reversal valves) and the introduction of operation principle referring also to Chinese patent literature
CN201288852Y、CN1094981C。
The raising required along with fork truck design, the energy-saving and emission-reduction design to hydraulic unit it is also proposed requirements at the higher level, next
The preferential banked direction control valves in generation requires that energy consumption reduces as far as possible in the case of can replacing original preferential banked direction control valves.
Utility model content
The purpose of this utility model is to provide a kind of preferential banked direction control valves of monoblock type, the most can substitute original chip
Road valve, and reduce energy loss.
To this end, this utility model provides a kind of preferential banked direction control valves of monoblock type, including pressure-gradient control valve unit and multiple reversal valve
Unit, the valve body of described pressure-gradient control valve unit and the plurality of valve unit is integral type component, and corresponding to of described valve body is each
The top of valve unit is provided with bore, and the check valve of each valve unit is plugged in the bore of described valve body.
Further, above-mentioned one-piece member is foundry goods.
Further, above-mentioned valve body have by ring shaped oil passage around arch entity portion, be provided with in described arch entity portion
Oil inlet passage in parallel, wherein, the cross section of described ring shaped oil passage is rectangular, and the width of described ring shaped oil passage is 5-6mm, the degree of depth is
24-28mm。
Further, the inner channel wall of above-mentioned ring shaped oil passage and outer passage wall are curved surfaces, described inner side
The curved surfaces of conduit wall is communicated with the valve port of described oil inlet passage in parallel, and the latus rectum of described valve port is 12mm-13mm.
Further, the shape of cross section of above-mentioned oil inlet passage in parallel is circular arch shape.
Further, above-mentioned valve body includes being positioned at described valve body end face and being positioned at the first hydraulic fluid port of described check valve both sides
The the first connection chamber connected with described first hydraulic fluid port with the second hydraulic fluid port and the second connection chamber connected with described second hydraulic fluid port,
Wherein, described first connection chamber connects chamber and is respectively provided with the arc that the outer passage wall with described ring shaped oil passage be arranged in parallel with second
Shape cavity wall.
Further, above-mentioned check valve includes: valve seat, in tubular, has center guide hole, an end seal of described center guide hole
Close, the other end forms spring cavity；Spool, including the guide post being placed in the guide hole of described center and be positioned at described guide post end
Valve head；And spring, be set on described guide post, one end of described spring is positioned at described spring cavity, the other end with
Valve head abuts, and wherein, described valve head is positioned in described ring shaped oil passage with being positioned at retractable, opens and closes with described valve port and coordinates.
Further, the top of the valve seat of above-mentioned check valve is bolt head, covers in described bore in lid.
Further, the spool latus rectum of above-mentioned valve unit is 15mm-16mm.
Further, above-mentioned valve body include being positioned at the axial two ends of spool of each described valve unit the first back oil road and
Second back oil road, described first back oil road and the second back oil road cross to oil return opening on the right side wall of valve body.
The valve body of preferential valve block and multiple Reversing valve plate is made of one formula structure by this utility model, increases design and improves
Space, and then the circulation area (mainly strengthening on throttle slice thickness direction) of annular channel, the stream of import oil duct in parallel can be strengthened
Logical area and the through-current capability of check valve, reduce the effect of crushing.
In addition to objects, features and advantages described above, this utility model also has other purpose, feature and excellent
Point.Below with reference to figure, this utility model is described in further detail.
Accompanying drawing explanation
The Figure of description of the part constituting the application is used for providing being further appreciated by of the present utility model, this practicality
Novel schematic description and description is used for explaining this utility model, is not intended that improper restriction of the present utility model.
In the accompanying drawings:
Fig. 1 is the schematic diagram of the preferential banked direction control valves of prior art；
Fig. 2 is the three-dimensional view of the preferential banked direction control valves of monoblock type according to this utility model one embodiment；
Fig. 3 is the schematic diagram from end face viewing of the preferential banked direction control valves of monoblock type according to this utility model one embodiment；
Fig. 4 is the cross section signal of the valve unit of the preferential banked direction control valves of monoblock type according to this utility model one embodiment
Figure；
Fig. 5 is the A-A profile of valve unit shown in Fig. 4；
Fig. 6 a is the Longitudinal cross section schematic of the preferential banked direction control valves of monoblock type according to this utility model one embodiment；
Fig. 6 b is the local A enlarged diagram of the preferential banked direction control valves of monoblock type according to this utility model one embodiment；
Fig. 7 is the horizontal steps sectional view of the preferential banked direction control valves of the monoblock type shown in Fig. 6 a；
Fig. 8 is the C-C sectional view of the preferential banked direction control valves of the monoblock type shown in Fig. 7；
Fig. 9 is the oil pressure layout of the preferential banked direction control valves of monoblock type according to this utility model one embodiment；
Figure 10 is the viewgraph of cross-section of the Reversing valve plate of the preferential banked direction control valves of chip of comparative example；
Figure 11 is the assembling structural representation of the check valve of Reversing valve plate shown in Figure 10；And
Figure 12 is the D-D profile of Reversing valve plate shown in Figure 10.
Description of reference numerals
100, the preferential banked direction control valves of monoblock type；110, pressure-gradient control valve unit；
120, valve unit；130, valve body；
140, check valve；121, reversing valve core；
131, arch entity portion；132, ring shaped oil passage；
133, oil inlet passage in parallel；134, bore；
135, actuator port；136, working oil chamber；
138, plug；139, back oil road；
141, valve seat；142, spool；
143, spring；144, seal washer；
1411, center guide hole；1412, spring cavity；
1413, bolt head；1421, guide post；
1422, valve head；1321, inner channel wall；
1322, outer passage wall；1361, arc cavity wall.
Detailed description of the invention
It should be noted that in the case of not conflicting, the embodiment in the application and the feature in embodiment can phases
Combination mutually.Describe this utility model below with reference to the accompanying drawings and in conjunction with the embodiments in detail.
Figure 10 to Figure 12 shows the structure of the Reversing valve plate of the preferential banked direction control valves of comparative example, in conjunction with reference to Figure 10 extremely
Figure 12, Reversing valve plate 200 ' is provided with three bolts hole 201 ' of triangular arrangement, to utilize bolt by multiple independent valve block strings
Be connected together, check valve 202 ' be perpendicular to the cross section of Reversing valve plate 200 ' according to its axis and layout at valve body 202 ' by ring
The arch entity portion 204 ' that shape oil duct 203 ' is limited to, oil inlet passage 205 ' in parallel also is disposed in this arch entity portion 204 ',
Its cross section is triangular in shape.
In the research process reducing preferential banked direction control valves energy consumption, the inventors discovered that, the crushing change of preferential banked direction control valves is right
The through-current capability of annular channel, the through-current capability of import oil duct in parallel, check valve the change of through-current capability sensitive, other are wanted
Element changes insensitive.In Figure 10 to the Reversing valve plate shown in 12, the cross-sectional structure of Reversing valve plate designs the most closely,
In the case of keeping and the most preferentially banked direction control valves is interchangeable, the design space improving through-current capability is the least.
The valve body of preferential valve block and multiple Reversing valve plate is made of one formula structure by this utility model, increases design and improves
Space, and then the flow area (particularly larger on throttle slice thickness direction) of increasing annular channel, import oil duct in parallel
Flow area and the through-current capability of reversal valve, and then reduce the purpose of crushing.
Fig. 2 to Fig. 8 shows some embodiments according to the preferential banked direction control valves of monoblock type of the present utility model.
As Fig. 2 is to shown in 9, and the preferential banked direction control valves of monoblock type 100, including pressure-gradient control valve unit 110 and two valve units
120, each valve unit 120 has the arch entity portion 131 limited to by ring shaped oil passage 132, is provided with in arch entity portion 131
Oil inlet passage 133 in parallel, the valve body 130 of pressure-gradient control valve unit 110 and multiple valve unit 120 is integral type component, valve body 130
The top corresponding to each valve unit 120 be provided with bore 134, each valve unit 120 for loading the unidirectional of holding
Valve 140 is plugged in the bore 134 of valve body 130.
According to integral multitandem valve of the present utility model, valve body is integral type component so that ring shaped oil passage is at throttle slice thickness
Can strengthen on direction, check valve can be arranged on body top so that the sectional area within circular arch shape entity strengthens, oil-feed in parallel
The flow area of passage strengthens, check valve the through-flow diameter of the valve port controlled also can increase accordingly, so that quick to crushing
Each portion of sense or the flow area of structure increase, runner entirety through-current capability strengthens, and crushing reduces.
Valve body 130 of the present utility model uses one-piece member, wears fixing between valve block without bolt, with prior art
Compare, eliminate at least three concatenation bolts and the processing of valve block bolt hole, and also without leakage of oil between sheet between valve block.
In one embodiment, one-piece member is foundry goods.In the present embodiment, with the Reversing valve plate shown in Figure 10 to Figure 11
Check valve 202 ' compare, this utility model overcomes the problem that the movement travel of check valve is affected by throttle slice thickness, check valve
Actuating length strengthen so that through-current capability strengthens, and the flow area of oil inlet passage in parallel the most substantially strengthens, and commutates
Other part-structures in valve block also have substantially simplification with rationally, thus reduce casting technique difficulty so that valve body is suitable for whole
Body formula casts.
In the present embodiment, internal galleries and the chamber of preferential banked direction control valves may utilize existing casting and combine process for machining
Realize.
In one embodiment, check valve 140 is coordinated by screw-threaded coupling with bore 304, and is provided with seal washer 305,
To realize fastening installation and to seal.
In one embodiment, as shown in figures 6 a and 6b, check valve 140 includes: valve seat 141, in tubular, has center and leads
Hole 1411, one end closing of center guide hole 1411, the other end is uncovered, and opening end forms spring cavity 1412；Spool 142, including
The guide post 1421 being placed in the guide hole of center and the valve head 1422 being positioned at guide post 1421 end；And spring 143, it is set in and leads
On bar 1421, one end of spring 143 is positioned at spring cavity 1412, and the other end abuts with valve head 1422, wherein, and valve head 1422
It is positioned at the ring shaped oil passage 132 of valve body 130, opens and closes with the valve port of oil inlet passage 133 in parallel and coordinate.
In the present embodiment, the external diameter of valve head 1422 is more than the external diameter of guide post 1421, such as taper or spherical crown shape, spool
142 are guided by the center guide hole 1411 of valve seat, have stroke long enough, and through-current capability is strong, and spool 142 motion is flat
Surely, noise is low.
In the present embodiment, the top of the valve seat 141 of check valve 140 is provided with bolt head 1413, in lid, is arranged on bore
On, plug-in mounting is convenient, and the installation of check valve puts in place the clearest and the most definite.
In one embodiment, as shown in Figure 4, inner channel wall 1321 and the outer passage wall 1322 of ring shaped oil passage 132 is protected
Holding as cambered surface, in the present embodiment, the width of ring shaped oil passage and the degree of depth allow valve head to move freely interior, by interior outer passage wall
It is designed as cambered surface, contributes to improving the performance in terms of casting stress distribution, compared with the straight wall of ring shaped oil passage top side, foundry goods
Stress distribution is evenly.
In one embodiment, as shown in Figure 4 with shown in Fig. 6 b, the cross section of ring shaped oil passage 132 is rectangular.Ring shaped oil passage
The rational width W of 132 is 5mm-7mm, such as 5.5mm, 6mm, 6.5mm, and the width of ring shaped oil passage reduces width more than crushing during 7mm
Spending faint, the reasonable depth T of ring shaped oil passage 132 is 24mm-28mm, such as 25mm；26mm；27mm, the degree of depth of ring shaped oil passage is big
When 28mm, crushing reduction amplitude is faint.In the Reversing valve plate shown in Figure 10 to Figure 12, the width of ring shaped oil passage is 4.8mm,
Rational degree of depth T of ring shaped oil passage ' it is 22mm, it is seen that and in the present embodiment, the width of ring shaped oil passage and the degree of depth have and significantly add
Greatly, correspondingly, crushing reduction amplitude is obvious.
In one embodiment, as shown in Figure 6 b, the latus rectum D of the valve port connected with oil inlet passage in parallel is 12mm-13mm, example
Such as 12.5mm.In the Reversing valve plate shown in Figure 10 to Figure 12, the latus rectum of valve port is 11mm.Visible in the present embodiment, valve port
Latus rectum have significantly increase, the diameter of valve head is preferably no more than 13.5mm, so that keeping valve head movable in ring shaped oil passage
Time have enough spatial margin.
In one embodiment, as it is shown in figure 5, the latus rectum of reversing valve core 121 can be adjusted to 14mm-16mm, such as 15mm.?
In Reversing valve plate shown in Figure 10 to Figure 12, the reasonable latus rectum of reversing valve core is 13mm, in the present embodiment, and the degree of depth of ring shaped oil passage
Strengthen, it is allowed to the latus rectum of reversing valve core significantly increases, and then reserved certain flow enhancement space.
In one embodiment, as shown in Figure 4 and Figure 6, the shape of cross section of oil inlet passage 133 in parallel is circular arch shape, circular arch
Arcwall face 1331 one side of the shape curved surfaces to inner channel wall 1321.
In the present embodiment, both having met the requirement that the circulation area of oil inlet passage in parallel increases, improving again foundry goods should
Performance in terms of power distribution, compared with the oil inlet passage in parallel of the triangular-section shown in Figure 10, flow area substantially strengthens, valve
Concentrate without obvious stress near Kou.In this utility model, the shape of oil inlet passage in parallel is also referred to as semilune.
In one embodiment, as shown in Figure 4, valve unit 120 is additionally included in the end face of valve body to be positioned at check valve 140 left
Two actuator ports 135 of right both sides, wherein, two actuator ports 135 are connected with two working oil chambers 136 correspondingly,
Two working oil chambers 136 are respectively provided with the arc cavity wall 1361 that the outer passage wall 1322 with ring shaped oil passage 132 be arranged in parallel.
In the present embodiment, two working oil chambers are distributed in the left and right sides in arch entity portion, and symmetrical configuration, near excellent
In one valve unit 120 of first valve cell, the actuator port (B1) in left side blocks with plug 138, the actuator port on right side
A1 is to forklift lifting oil cylinder fuel feeding.Away from another valve unit of pressure-gradient control valve unit, the actuator port (B2) in left side
With the actuator port (A2) on right side to the oscillating oil cylinder fuel feeding of fork truck.The arc cavity wall 1361 of two oil pockets 136 makes foundry goods exist
At this, stress distribution is uniform, reduces the probability of happening of casting flaw.
In one embodiment, in conjunction with reference to Fig. 4 and Fig. 7, the position corresponding to valve unit of valve body 130 includes being positioned at
Two back oil roads 139 (the i.e. first back oil road and the second back oil road) at the axial two ends of reversing valve core 121, wherein, the first reversal valve
Unit and the first back oil road of the second valve unit and the second back oil road connect on the right side wall of valve body.Shown in Fig. 9
In Reversing valve plate, the first chamber, limit connects in the bottom of valve block with the second chamber, limit, in the present embodiment, connects on right side wall, returns
Oil duct layout changes so that the casting difficulty of foundry goods reduces, it is only necessary to an oil return inlet T 1.And in the prior art shown in Fig. 1
In also need to oil return inlet T 2 '.
Operationally, as shown in Figure 8 and Figure 9, hydraulic oil enters in valve from P mouth the preferential banked direction control valves of monoblock type, preferential to turning
To mouth CF mouth；When steering gear does not works, the LS mouth on valve is directly from the internal oil return of steering gear so that non-spring side is produced with spring side
Raw pressure reduction, pushes open priority spool, and system cause is to work system；When steering gear turns to, by the operating of steering gear by LS mouth
Closing, make the load connection of LS mouth and steering gear, LS mouth obtains the feedback pressure of steering gear, thus ensures that system carrys out oily preferential guarantor
Card turns to required flow.
In the case of the hydraulic fluid port size and location keeping original preferential banked direction control valves is constant, this utility model preferred embodiment
The preferential banked direction control valves of monoblock type and the preferential banked direction control valves (multi-disc superposes) of comparative example the two test effect contrast as follows:
By above-mentioned contrast test, monoblock type preferential banked direction control valves outstanding feature is: position in the case of on year-on-year basis
The pressure loss reduces 7%-19%, and the commutation pressure loss reduces 7%-26%, reduces heat loss for system, saved energy.Its
In, test(ing) medium is 46# antiwear hydraulic oil, and internal leakage records at 50 ± 5 DEG C.
The foregoing is only preferred embodiment of the present utility model, be not limited to this utility model, for this
For the technical staff in field, this utility model can have various modifications and variations.All in spirit of the present utility model and principle
Within, any modification, equivalent substitution and improvement etc. made, within should be included in protection domain of the present utility model.
Claims (10)
1. the preferential banked direction control valves of monoblock type, including pressure-gradient control valve unit and multiple valve unit, it is characterised in that described preferentially
The valve body of valve cell and the plurality of valve unit is integral type component, the top corresponding to each valve unit of described valve body
Portion is provided with bore, and the check valve of each valve unit is plugged in the bore of described valve body.
The preferential banked direction control valves of monoblock type the most according to claim 1, it is characterised in that described one-piece member is foundry goods.
The preferential banked direction control valves of monoblock type the most according to claim 1, it is characterised in that described valve body has and enclosed by ring shaped oil passage
Around arch entity portion, be provided with oil inlet passage in parallel in described arch entity portion, wherein, the cross section of described ring shaped oil passage is square
Shape, the width of described ring shaped oil passage is 5mm-6mm, the degree of depth is 24mm-28mm.
The preferential banked direction control valves of monoblock type the most according to claim 3, it is characterised in that the inner channel wall of described ring shaped oil passage
Being curved surfaces with outer passage wall, the curved surfaces of described inner channel wall is communicated with described oil inlet passage in parallel
Valve port, the latus rectum of described valve port is 12mm-13mm.
The preferential banked direction control valves of monoblock type the most according to claim 3, it is characterised in that the cross section of described oil inlet passage in parallel
It is shaped as circular arch shape.
The preferential banked direction control valves of monoblock type the most according to claim 3, it is characterised in that described valve body includes being positioned at described valve body
End face and be positioned at the first actuator port of described check valve both sides and the second actuator port and described first actuator port even
The first logical working oil chamber and the second working oil chamber connected with described second actuator port, wherein, described first working oil
Chamber and the second working oil chamber are respectively provided with the arc cavity wall that the outer passage wall with described ring shaped oil passage be arranged in parallel.
The preferential banked direction control valves of monoblock type the most according to claim 3, it is characterised in that the spool latus rectum of described valve unit
For 15mm-16mm.
The preferential banked direction control valves of monoblock type the most according to claim 4, it is characterised in that described check valve includes:
Valve seat, in tubular, has center guide hole, and one end of described center guide hole is closed, the other end forms spring cavity；
Spool, including the guide post being placed in the guide hole of described center and the valve head being positioned at described guide post end；And
Spring, is set on described guide post, and one end of described spring is positioned at described spring cavity, and the other end supports with valve head
Connect,
Wherein, described valve head is positioned in described ring shaped oil passage with being positioned at retractable, opens and closes with described valve port and coordinates.
The preferential banked direction control valves of monoblock type the most according to claim 8, it is characterised in that the top of the valve seat of described check valve is
Bolt head, covers in described bore in lid.
The preferential banked direction control valves of monoblock type the most according to claim 1, it is characterised in that described valve body includes being positioned at each described
First back oil road at the axial two ends of spool of valve unit and the second back oil road, described first back oil road and the second back oil road exist
Cross to oil return opening on the right side wall of valve body.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620609911.9U CN205677899U (en) | 2016-06-17 | 2016-06-17 | The preferential banked direction control valves of monoblock type |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620609911.9U CN205677899U (en) | 2016-06-17 | 2016-06-17 | The preferential banked direction control valves of monoblock type |
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| Publication Number | Publication Date |
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| CN205677899U true CN205677899U (en) | 2016-11-09 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105864137A (en) * | 2016-06-17 | 2016-08-17 | 合肥长源液压股份有限公司 | Integral type priority multiway valve |
-
2016
- 2016-06-17 CN CN201620609911.9U patent/CN205677899U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105864137A (en) * | 2016-06-17 | 2016-08-17 | 合肥长源液压股份有限公司 | Integral type priority multiway valve |
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