CN205673557U - Die-casting mold for a lampshade - Google Patents

Die-casting mold for a lampshade Download PDF

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CN205673557U
CN205673557U CN201620299877.XU CN201620299877U CN205673557U CN 205673557 U CN205673557 U CN 205673557U CN 201620299877 U CN201620299877 U CN 201620299877U CN 205673557 U CN205673557 U CN 205673557U
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die
movable
casting
mold
cavity
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周昕
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Hayacast Suzhou Co ltd
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Hayacast Suzhou Co ltd
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Abstract

The utility model discloses a die casting die of a lampshade, which comprises a fixed die frame, a fixed die core, a movable die frame, a movable die core, a top plate and a top rod, wherein a die cavity formed by die casting is formed after the lower surface of the fixed die core is tightly attached to the upper surface of the movable die core, the center of the fixed die core is provided with a circular through hole for the inlet of liquid metal material during die casting, the movable die core is provided with a movable die side runner groove for the passage of casting material into the die cavity by die casting, the movable die side runner groove is divided into two parts and is respectively connected with the die cavities on the front side and the rear side, the fixed die core is also provided with two supplementary runners, one end of the supplementary runner is connected with the movable die side runner groove, the other end is connected with the die cavities on the front end and the rear end of a product, the movable die core is also provided with two overflow chutes on the outer, the ejector rod can eject the product out of the cavity through the top plate.

Description

一种灯罩的压铸模具Die-casting mold for a lampshade

技术领域technical field

本实用新型涉及一种压铸模具,尤其涉及一种灯罩的压铸模具。The utility model relates to a die-casting mold, in particular to a die-casting mold for a lampshade.

背景技术Background technique

压铸模具是铸造液态模锻的一种方法,是一种在专用的压铸模锻机上完成的工艺。它的基本工艺过程是:金属液先低速或高速铸造充型进模具的型腔内,模具有活动的型腔面,它随着金属液的冷却过程加压锻造,既消除毛坯的缩孔缩松缺陷,也使毛坯的内部组织达到锻态的破碎晶粒。毛坯的综合机械性能得到显著的提高。在产品的压铸成型中,特别是对于灯罩等罩壳类产品的成型过程中,常常在成型后容易出现气泡或者在表面容易出现流痕等现象,严重影响产品外观,这对这一问题有必要开发一款灯罩的压铸模具来解决其压铸过程中出现的上述问题。Die-casting mold is a method of casting liquid die forging, which is a process completed on a special die-casting die forging machine. Its basic technological process is: the metal liquid is firstly cast and filled into the cavity of the mold at low or high speed. Loose defects also make the internal structure of the blank reach the broken grains of the forged state. The comprehensive mechanical properties of the blank are significantly improved. In the die-casting of products, especially in the molding process of lampshades and other shell products, air bubbles or flow marks are often easy to appear on the surface after molding, which seriously affects the appearance of the product, which is necessary for this problem. A die-casting mold for a lampshade is developed to solve the above-mentioned problems in the die-casting process.

实用新型内容Utility model content

本实用新型所要解决的技术问题在于:提供一种灯罩的压铸模具,来解决产品在压铸成型后表面出现流痕而严重影响产品外观的问题。The technical problem to be solved by the utility model is to provide a die-casting mold for a lampshade to solve the problem that flow marks appear on the surface of the product after die-casting and seriously affect the appearance of the product.

为解决上述技术问题,本实用新型的技术方案是:一种灯罩的压铸模具,包括定模框、定模仁、动模框、动模仁、顶板和顶杆,所述定模仁位于定模框内部并且与其螺纹相连,所述动模仁位于动模框内部并与其螺纹相连,所述定模框和动模框上下对齐,所述定模仁和动模仁上下对齐,所述定模仁下表面和动模仁上表面紧密贴合后形成了压铸成型的型腔,所述定模仁中心具有一个圆形通孔用于压铸时液态金属料的进口,所述动模仁具有一条动模侧流道槽用于浇铸料压铸进入型腔的通道,所述动模侧流道槽的横截面为一带圆角的梯形, 所述动模侧流道槽一分为二并且分别连接前后两侧的型腔,所述定模仁还设置有两个补充流道,所述补充流道一端与动模侧流道槽相连另一端与产品的前后两端型腔相连,所述动模仁在型腔的外侧还设置有两个溢流槽分别位于动模侧流道槽相对型腔对面侧的前后两端,所述溢流槽与型腔相连,这种流道和溢流槽的设计可以避免灯罩产品在后续的加热过程中起泡的问题,所述溢流槽外端还设置有排气槽用于压铸充模过程中将型腔内的气体排出,所述顶板位于动模框下端,所述顶杆位于顶板上端并且与其螺纹相连,所述顶杆通过顶板可以将产品从型腔中顶出,所述顶杆贯穿动模仁和动模框,顶杆上端与型腔相连,所述顶杆还可用于压铸过程中的排气。In order to solve the above-mentioned technical problems, the technical solution of the utility model is: a die-casting mold for a lampshade, including a fixed mold frame, a fixed mold core, a movable mold frame, a movable mold core, a top plate and a push rod, and the fixed mold core is located at the fixed mold core. The inside of the mold frame is connected with the thread, the movable mold core is located inside the movable mold frame and connected with the thread, the fixed mold frame and the movable mold frame are aligned up and down, the fixed mold core and the movable mold core are aligned up and down, and the fixed mold The lower surface of the inner core and the upper surface of the movable mold core are closely fitted to form a die-casting cavity. The center of the fixed mold core has a circular through hole for the inlet of the liquid metal material during die-casting. The movable mold core has a The runner groove on the side of the movable mold is used for the passage of the casting material to enter the mold cavity. The cross section of the runner groove on the side of the movable mold is a trapezoidal shape with rounded corners. The runner groove on the side of the movable mold is divided into two and connected respectively. The cavity on the front and rear sides, the fixed mold core is also provided with two supplementary runners, one end of the supplementary runner is connected to the runner groove on the side of the movable mold, and the other end is connected to the cavities at the front and rear ends of the product. The mold core is also provided with two overflow grooves on the outside of the cavity, which are respectively located at the front and rear ends of the runner groove on the side of the movable mold opposite to the cavity. The overflow grooves are connected with the cavity. The design of the groove can avoid the problem of foaming of the lampshade product in the subsequent heating process. The outer end of the overflow groove is also provided with an exhaust groove for discharging the gas in the cavity during the die-casting filling process. The top plate is located at The lower end of the movable mold frame, the ejector rod is located on the top of the top plate and connected with it by threads, the ejector rod can eject the product from the cavity through the top plate, the ejector rod penetrates the movable mold core and the movable mold frame, and the upper end of the ejector rod is connected to the mold cavity. The cavity is connected, and the ejector pin can also be used for exhausting during the die-casting process.

与现有技术相比,一种灯罩的压铸模具,在型腔四周围都设置有流道或者溢流槽,可以有效避免灯罩产品在后续的加热过程中起泡的问题,保证了压铸成型时能够合理调整压铸料的充填时间,确保不因充填过快而产生流痕,同时也能保证充填过程中不至于快速冷却而出现熔接缝等不良,另外溢流槽和排气槽的设置保证了充填时能够将型腔内气体全部排出,避免产品出现气泡,另外顶杆不仅有顶出的作用,也有利于型腔在顶杆出的顺利排气,这样的流道及排气设计保证了产品压铸成型时能够有效避免流痕、气泡的产生,有利于保证产品的外观质量。Compared with the prior art, a die-casting mold for a lampshade is provided with runners or overflow grooves around the cavity, which can effectively avoid the problem of foaming of the lampshade product in the subsequent heating process and ensure that the die-casting mold It can reasonably adjust the filling time of the die-casting material to ensure that there will be no flow marks due to too fast filling, and at the same time, it can also ensure that there will be no defects such as weld seams due to rapid cooling during the filling process. In addition, the setting of overflow grooves and exhaust grooves ensures When filling, all the gas in the cavity can be discharged to avoid air bubbles in the product. In addition, the ejector pin not only has the function of ejection, but also facilitates the smooth exhaust of the cavity when it exits the ejector pin. Such a flow channel and exhaust design ensure When the product is die-casted, it can effectively avoid the generation of flow marks and air bubbles, which is conducive to ensuring the appearance quality of the product.

附图说明Description of drawings

图1示出本实用新型正视图Fig. 1 shows the front view of the utility model

图2示出本实用新型俯视图Fig. 2 shows the utility model top view

定模框1、定模仁2、动模框3、动模仁4、顶板5、顶杆6、型腔21、圆形通孔22、补充流道23、动模侧流道槽41、溢流槽42、排气槽43Fixed mold frame 1, fixed mold core 2, movable mold frame 3, movable mold core 4, top plate 5, ejector pin 6, cavity 21, circular through hole 22, supplementary runner 23, movable mold side runner groove 41, Overflow groove 42, exhaust groove 43

具体实施方式detailed description

如图1和图2所示,一种灯罩的压铸模具,包括定模框1、定模仁2、动模框3、动模仁4、顶板5和顶杆6,所述定模仁2位于定模框1内部并且与其螺纹相连,所述动模仁4位于动模框3内部并与其螺纹相连,所述定模框1和动模框3上下对齐,所述定模仁2和动模仁4上下对齐,所述定模仁2下表面和动模仁4上表面紧密贴合后形成了压铸成型的型腔21,所述定模仁2中心具有一个圆形通孔22用于压铸时液态金属料的进口,所述动模仁4具有一条动模侧流道槽41用于浇铸料压铸进入型腔21的通道,所述动模侧流道槽41的横截面为一带圆角的梯形,所述动模侧流道槽41一分为二并且分别连接前后两侧的型腔21,所述定模仁2还设置有两个补充流道23,所述补充流道23一端与动模侧流道槽41相连另一端与前后两端型腔21相连,所述动模仁4在型腔21的外侧还设置有两个溢流槽42分别位于动模侧流道槽41相对型腔21对面侧的前后两端,所述溢流槽42与型腔21相连,所述溢流槽42外端还设置有排气槽43用于压铸充模过程中将型腔21内的气体排出,所述顶板5位于动模框3下端,所述顶杆6位于顶板5上端并且与其螺纹相连,所述顶杆6通过顶板5可以将产品从型腔中顶出,所述顶杆6贯穿动模仁4和动模框3,顶杆6上端与型腔21相连,所述顶杆6还可用于压铸过程中的排气。压铸成型过程中,定模仁和动模仁相互贴合,压铸料通过位于定模仁中心的放置于圆形通孔内的浇口套进入动模侧流道,然后进入型腔充填,型腔内的空气通过定模和动模之间的缝隙、溢流槽以及顶杆与动模仁之间的间隙排出,充填完毕后待灯罩冷却后,定模与动模脱开,通过顶杆将灯罩顶出完成脱模,这种结构的压铸模具结构,通过设置于动模仁与定模仁上的流道槽和补充流道,可以有效调节压铸料的充填速度,避免产品表面流痕的出现,溢流槽的设置使得充填过程中型腔内的空气的排出更加的充分,有效避免了成型过程中气泡的产生,另外这种流道和溢流槽的设 计可以有效避免灯罩产品在进行后处理加热时出现起泡的问题。As shown in Figures 1 and 2, a die-casting mold for a lampshade includes a fixed mold frame 1, a fixed mold core 2, a movable mold frame 3, a movable mold core 4, a top plate 5 and a push rod 6, and the fixed mold core 2 Located inside the fixed mold frame 1 and connected to it by threads, the movable mold core 4 is located inside the movable mold frame 3 and connected to it by threads, the fixed mold frame 1 and the movable mold frame 3 are aligned up and down, and the fixed mold core 2 and the movable mold core are aligned up and down. The mold core 4 is aligned up and down, and the lower surface of the fixed mold core 2 and the upper surface of the movable mold core 4 are closely attached to form a die-casting cavity 21. The center of the fixed mold core 2 has a circular through hole 22 for The inlet of the liquid metal material during die-casting. The movable mold core 4 has a movable mold side runner groove 41 for the passage of the casting material into the cavity 21. The cross section of the movable mold side runner groove 41 is a circle trapezoidal corner, the movable mold side runner groove 41 is divided into two and respectively connected to the cavity 21 on the front and rear sides, the fixed mold core 2 is also provided with two supplementary runners 23, the supplementary runners 23 One end is connected to the runner groove 41 on the side of the movable mold, and the other end is connected to the cavity 21 at the front and rear ends. The movable mold core 4 is also provided with two overflow grooves 42 on the outside of the cavity 21 respectively located in the runner groove on the side of the movable mold. 41 is opposite to the front and rear ends of the cavity 21, the overflow groove 42 is connected to the cavity 21, and the outer end of the overflow groove 42 is also provided with an exhaust groove 43 for filling the cavity 21 during the die-casting mold filling process. The gas inside is exhausted, the top plate 5 is located at the lower end of the movable mold frame 3, the ejector pin 6 is located at the upper end of the top plate 5 and is threadedly connected with it, the ejector pin 6 can push the product out of the cavity through the top plate 5, the The ejector pin 6 runs through the movable mold core 4 and the movable mold frame 3, and the upper end of the ejector pin 6 is connected with the cavity 21, and the ejector pin 6 can also be used for exhausting during the die-casting process. During the die-casting molding process, the fixed mold core and the movable mold core are attached to each other, and the die-casting material enters the side runner of the movable mold through the sprue sleeve placed in the circular through hole located in the center of the fixed mold core, and then enters the cavity for filling. The air inside is discharged through the gap between the fixed mold and the movable mold, the overflow groove and the gap between the ejector pin and the movable mold core. The die-casting mold structure of this structure can effectively adjust the filling speed of the die-casting material and avoid the appearance of flow marks on the surface of the product through the runner grooves and supplementary runners set on the movable mold core and the fixed mold core. , the setting of the overflow groove makes the air in the cavity more fully discharged during the filling process, effectively avoiding the generation of air bubbles during the molding process, and the design of the flow channel and overflow groove can effectively avoid the post-processing of the lampshade product Problems with foaming when heated.

本实用新型不局限于上述具体的实施方式,本领域的普通技术人员从上述构思出发,不经过创造性的劳动,所做出的种种变换,均落在本实用新型的保护范围之内。The utility model is not limited to the above-mentioned specific implementation manners, and various transformations made by those skilled in the art starting from the above-mentioned ideas without creative work all fall within the protection scope of the utility model.

Claims (3)

1.一种灯罩的压铸模具,其特征在于,包括定模框、定模仁、动模框、动模仁、顶板和顶杆,所述定模仁位于定模框内部并且与其螺纹相连,所述动模仁位于动模框内部并与其螺纹相连,所述定模框和动模框上下对齐,所述定模仁和动模仁上下对齐,所述定模仁下表面和动模仁上表面紧密贴合后形成了压铸成型的型腔,所述定模仁中心具有一个圆形通孔用于压铸时液态金属料的进口,所述动模仁具有一条动模侧流道槽用于浇铸料压铸进入型腔的通道,所述动模侧流道槽的横截面为一带圆角的梯形,所述动模侧流道槽一分为二并且分别连接前后两侧的型腔,所述定模仁还设置有两个补充流道,所述补充流道一端与动模侧流道槽相连另一端与产品的前后两端型腔相连,所述动模仁在型腔的外侧还设置有两个溢流槽分别位于动模侧流道槽相对型腔对面侧的前后两端,所述溢流槽与型腔相连,所述顶板位于动模框下端,所述顶杆位于顶板上端并且与其螺纹相连,所述顶杆通过顶板可以将产品从型腔中顶出。1. a die-casting mold of lampshade, it is characterized in that, comprises fixed mold frame, fixed mold kernel, movable mold frame, movable mold kernel, top plate and ejector pin, described fixed mold kernel is positioned at fixed mold frame inside and is connected with its screw thread, The movable die core is located inside the movable die frame and connected to it by threads, the fixed die frame and the movable die frame are aligned up and down, the fixed die core and the movable die core are aligned up and down, and the lower surface of the fixed die core is aligned with the upper surface of the movable die core. The die-casting mold cavity is formed after the surfaces are closely fitted. The center of the fixed mold core has a circular through hole for the inlet of liquid metal material during die-casting. The movable mold core has a movable mold side runner groove for The channel through which the casting material enters the mold cavity through die-casting. The cross section of the runner groove on the side of the movable mold is trapezoidal with rounded corners. The fixed mold core is also provided with two supplementary runners. One end of the supplementary runner is connected to the runner groove on the side of the movable mold, and the other end is connected to the cavity at the front and rear ends of the product. There are two overflow grooves located at the front and rear ends of the movable mold side runner groove opposite to the cavity, the overflow grooves are connected to the cavity, the top plate is located at the lower end of the movable mold frame, and the ejector pin is located on the top plate The upper end is connected with threads, and the push rod can push the product out of the cavity through the top plate. 2.如权利要求1所述的一种灯罩的压铸模具,其特征在于,所述溢流槽外端还是设置有排气槽用于压铸充模过程中将型腔内的气体排出。2 . The die-casting mold for a lampshade according to claim 1 , wherein an exhaust groove is provided at the outer end of the overflow groove to discharge the gas in the cavity during the die-casting mold filling process. 3 . 3.如权利要求2所述的一种灯罩的压铸模具,其特征在于,所述顶杆贯穿动模仁和动模框,顶杆上端与型腔相连,所述顶杆还可用于压铸过程中的排气。3. A die-casting mold for a lampshade according to claim 2, wherein the ejector pin runs through the movable mold core and the movable mold frame, and the upper end of the ejector pin is connected to the cavity, and the ejector pin can also be used in the die-casting process exhaust.
CN201620299877.XU 2016-04-12 2016-04-12 Die-casting mold for a lampshade Expired - Fee Related CN205673557U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107999723A (en) * 2017-12-28 2018-05-08 东莞市长长昶达金属制品有限公司 Antitheft lock housing die casting
CN109277525A (en) * 2018-10-22 2019-01-29 瑞安市亚泰铜带厂 The mold and casting method of casting copper artware

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107999723A (en) * 2017-12-28 2018-05-08 东莞市长长昶达金属制品有限公司 Antitheft lock housing die casting
CN107999723B (en) * 2017-12-28 2024-03-19 东莞市长长昶达金属制品有限公司 Die casting die for anti-theft lock shell
CN109277525A (en) * 2018-10-22 2019-01-29 瑞安市亚泰铜带厂 The mold and casting method of casting copper artware

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CB03 Change of inventor or designer information

Inventor after: Xiao Yanping

Inventor before: Zhou Xin

COR Change of bibliographic data
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20161109