CN205669654U - Interior anticorrosion pipeline joint connecting structure - Google Patents
Interior anticorrosion pipeline joint connecting structure Download PDFInfo
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- CN205669654U CN205669654U CN201620519499.1U CN201620519499U CN205669654U CN 205669654 U CN205669654 U CN 205669654U CN 201620519499 U CN201620519499 U CN 201620519499U CN 205669654 U CN205669654 U CN 205669654U
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Abstract
本实用新型公开了一种内防腐管道接口连接结构,包括管道本体和位于管道本体内壁上的防腐层,所述管道本体的末端固定连接有接头,所述防腐层为一体式结构,所述两接头焊接后形成具有环形空间的隔热密封腔,焊口通过隔热密封腔与防腐层隔离,所述接头上还设有与隔热密封腔连通的孔,所述孔内固定设有密封堵塞,所述隔热密封腔内设有通过孔填充的充填物。本实用新型结构合理,能降低热传导,能有效防止对防腐层造成的损坏,密封性和防腐性能好,能有效防止管道泄漏,延长了管道的使用寿命。
The utility model discloses an interface connection structure of an internal anti-corrosion pipeline, which comprises a pipeline body and an anti-corrosion layer on the inner wall of the pipeline body. The end of the pipeline body is fixedly connected with a joint, the anti-corrosion layer is an integrated structure, After the joint is welded, a heat-insulating sealed cavity with an annular space is formed. The welding port is isolated from the anti-corrosion layer through the heat-insulated sealed cavity. The joint is also provided with a hole communicating with the heat-insulated sealed cavity, and a sealing plug is fixed in the hole. , the heat-insulating sealed cavity is provided with fillers filled through holes. The utility model has reasonable structure, can reduce heat conduction, can effectively prevent damage to the anti-corrosion layer, has good sealing and anti-corrosion performance, can effectively prevent pipeline leakage, and prolongs the service life of the pipeline.
Description
技术领域technical field
本实用新型涉及一种管道的连接结构,具体涉及一种内防腐管道接口连接结构。The utility model relates to a connection structure of pipelines, in particular to an interface connection structure of internal anti-corrosion pipelines.
背景技术Background technique
目前,在石油、石化行业中的集输管道或放置在水下的管道的腐蚀极为严重,直接影响了管道的使用寿命,造成施工成本和总成本的额外增加。为了减轻和防止输送管道的腐蚀损坏,提高其使用寿命,一般采用对金属管道内壁施加防腐涂层或内衬。现在一般的防腐管道的连接方式有法兰连接、承插口胶圈密封连接和焊接等,由于法兰连接和胶圈连接时均要求密封材料具有防腐性能且耐高温,增加了成本,而且存在密封不严,强度差等缺点,所以为了提高管道连接部位的强度和密封性,一般采用经济而可靠的焊接方式进行连接。但是,采用防腐层的金属管道在焊接安装时,焊接所产生的高温将会破坏焊缝处的防腐层,这不但影响了内防腐的效果,使其失去保护管道的功能,降低了它的密封性,而且严重时容易局部腐蚀并导致穿孔,从而影响整条管道的寿命,在水下难以检查和维修,造成巨大的经济损失。另外,由于防腐内衬一般为特殊塑料材质,焊接时所产生的高温容易热传导至防腐层处,对其产生损坏,影响防腐效果。At present, the corrosion of gathering and transportation pipelines or underwater pipelines in petroleum and petrochemical industries is extremely serious, which directly affects the service life of pipelines, resulting in additional increases in construction costs and total costs. In order to reduce and prevent the corrosion damage of the pipeline and improve its service life, it is generally used to apply an anti-corrosion coating or lining to the inner wall of the metal pipeline. Nowadays, the common connection methods of anti-corrosion pipelines include flange connection, socket rubber ring sealing connection and welding, etc. Since the flange connection and rubber ring connection require the sealing material to have anti-corrosion performance and high temperature resistance, the cost is increased, and there is a sealing In order to improve the strength and tightness of the pipe joints, economical and reliable welding methods are generally used for joints. However, when the metal pipeline with anti-corrosion layer is welded and installed, the high temperature generated by welding will destroy the anti-corrosion layer at the weld, which not only affects the effect of internal anti-corrosion, makes it lose the function of protecting the pipeline, and reduces its sealing In severe cases, it is easy to corrode locally and cause perforation, which affects the life of the entire pipeline. It is difficult to inspect and repair underwater, causing huge economic losses. In addition, since the anti-corrosion lining is generally made of special plastic material, the high temperature generated during welding is easy to conduct heat to the anti-corrosion layer, causing damage to it and affecting the anti-corrosion effect.
发明内容Contents of the invention
本实用新型的目的就是针对现有技术存在的缺陷,提供一种结构合理,能降低热传导,能有效防止对防腐层造成的损坏,密封性和防腐性能好,能有效防止管道泄漏,延长管道使用寿命的内防腐管道接口连接结构。The purpose of this utility model is to aim at the defects of the existing technology, to provide a reasonable structure, which can reduce heat conduction, can effectively prevent damage to the anti-corrosion layer, has good sealing and anti-corrosion performance, can effectively prevent pipeline leakage, and prolong the service life of the pipeline. Long-life internal anti-corrosion pipeline interface connection structure.
其技术方案是:内防腐管道接口连接结构,包括管道本体和位于管道本体内壁上的防腐层,所述管道本体的末端固定连接有接头,所述防腐层为一体式结构,所述两接头焊接后形成具有环形空间的隔热密封腔,焊口通过隔热密封腔与防腐层隔离,所述接头上还设有与隔热密封腔连通的孔,所述孔内固定设有密封堵塞,所述隔热密封腔内设有通过孔填充的充填物。Its technical solution is: an internal anti-corrosion pipeline interface connection structure, including a pipeline body and an anti-corrosion layer located on the inner wall of the pipeline body, the end of the pipeline body is fixedly connected with a joint, the anti-corrosion layer is an integrated structure, and the two joints are welded Finally, a heat-insulating sealed cavity with an annular space is formed, and the welding joint is isolated from the anti-corrosion layer through the heat-insulated sealed cavity. The joint is also provided with a hole communicating with the heat-insulated sealed cavity. The heat-insulating sealed cavity is provided with fillers filled through the holes.
所述接头固定设置在管道本体端部的外表面。The joint is fixedly arranged on the outer surface of the end of the pipe body.
所述接头包括内径与管道本体外径相同的连接部和大于连接部直径的隔热部,所述隔热部与管道本体平行设置,相邻两个接头的隔热部焊接在一起。The joint includes a connecting portion whose inner diameter is the same as the outer diameter of the pipe body and a heat insulating portion whose diameter is larger than the connecting portion, the heat insulating portion is arranged parallel to the pipe body, and the heat insulating portions of two adjacent joints are welded together.
所述防腐层为设置在管道内表面和端面的连续结构。The anti-corrosion layer is a continuous structure arranged on the inner surface and the end surface of the pipeline.
所述接头固定在管道本体的端部。The joint is fixed at the end of the pipe body.
所述接头包括由内筒和与内筒同轴的外筒组成,外筒的一端与内筒相连接,相邻两个管道的接头的外筒焊接在一起,内筒与外筒之间形成环形隔热密封腔。The joint is composed of an inner cylinder and an outer cylinder coaxial with the inner cylinder, one end of the outer cylinder is connected to the inner cylinder, the outer cylinders of the joints of two adjacent pipes are welded together, and the inner cylinder and the outer cylinder are formed Ring-shaped heat-insulated sealed cavity.
所述防腐层为设置在内筒内表面和端面及管道内表面的连续结构。The anti-corrosion layer is a continuous structure arranged on the inner surface and end surface of the inner cylinder and the inner surface of the pipeline.
所述内筒和外筒的轴向横截面为U形或h形结构。The axial cross-sections of the inner and outer cylinders are U-shaped or H-shaped.
本实用新型与现有技术相比较,具有以下优点:结构合理,通过在接头上设置隔热密封腔,不仅使焊口远离防腐层,而且通过隔热密封腔可以使其与防腐层隔离,这样热传导非直线传导,不仅能降低热传导性,而且能有效防止焊接时的高温对防腐层造成的损坏,防腐层设置为一体式结构,且相邻两个接头的防腐层内衬翻边对应接触,这样能提高整体密封性和防腐性能,能有效防止管道泄漏,延长了管道的使用寿命。Compared with the prior art, the utility model has the following advantages: the structure is reasonable, and by setting the heat-insulating sealing cavity on the joint, not only the welding joint is kept away from the anti-corrosion layer, but also the heat-insulating sealing cavity can isolate it from the anti-corrosion layer, so that Non-linear conduction of heat conduction can not only reduce thermal conductivity, but also effectively prevent damage to the anti-corrosion layer caused by high temperature during welding. The anti-corrosion layer is set as an integrated structure, and the inner flanges of the anti-corrosion layer of two adjacent joints are in corresponding contact. This can improve the overall sealing and anti-corrosion performance, effectively prevent pipeline leakage, and prolong the service life of the pipeline.
附图说明Description of drawings
下面是结合附图和实施例对本实用新型进一步说明。Below is a further description of the utility model in conjunction with the accompanying drawings and embodiments.
图1是本实用新型实施例一的半剖视图;Fig. 1 is a half sectional view of the utility model embodiment one;
图2是本实用新型实施例二的半剖视图;Fig. 2 is a half sectional view of the second embodiment of the utility model;
图中:1.管道本体;2.接头;21.内筒;22.外筒;3.防腐层;4.隔热密封腔;5.焊口;6.孔;7.堵塞;8.充填物;9.内衬翻边;10.连接部;11.隔热部。In the figure: 1. Pipe body; 2. Joint; 21. Inner cylinder; 22. Outer cylinder; 3. Anti-corrosion layer; 4. Heat insulation sealing cavity; 9. Lining flanging; 10. Connection part; 11. Heat insulation part.
具体实施方式detailed description
内防腐管道接口连接结构,包括管道本体1和防腐层3,在管道本体1的末端固定连接有接头2,其中,防腐层3为一体式的设置在管道内表面和端面的连续结构。两接头2焊接后形成具有环形空间的隔热密封腔4,焊口5通过隔热密封腔4与防腐层3隔离,接头2上还设有与隔热密封腔连通的孔6,孔6内固定设有密封堵塞7,隔热密封腔4内设有通过孔6填充的充填物8。两个接头2焊接完成后,通过孔6向隔热密封腔4内填充充填物8,如胶类等进行密封,然后通过密封堵塞7紧密封堵,防止泄露。The internal anti-corrosion pipeline interface connection structure includes a pipeline body 1 and an anti-corrosion layer 3, and a joint 2 is fixedly connected to the end of the pipeline body 1, wherein the anti-corrosion layer 3 is a continuous structure that is integrally arranged on the inner surface and the end surface of the pipeline. The two joints 2 are welded to form a heat-insulating sealed cavity 4 with an annular space. The welding port 5 is isolated from the anti-corrosion layer 3 through the heat-insulated sealed cavity 4. The joint 2 is also provided with a hole 6 communicating with the heat-insulated sealed cavity. A sealing plug 7 is fixedly provided, and a filler 8 filled through the hole 6 is arranged in the heat-insulating sealed cavity 4 . After the welding of the two joints 2 is completed, fill the filler 8 in the heat-insulating sealing cavity 4 through the hole 6, such as glue, etc. for sealing, and then tightly seal it through the sealing plug 7 to prevent leakage.
焊接后,焊口5通过隔热密封腔4与防腐层3隔离,通过这种结构不仅可以使焊点远离防腐层3,而且通过隔热密封腔4进行隔离,能有效防止焊接时的热量损坏防腐层3,而且热量非直线传递,能降低热传导,进一步防止损坏防腐层3,这样不仅提高了管道的防腐性能和密封性能,同时也提高了管道接口处的联接强度,以满足在足够大的压力强度下密封。After welding, the welding port 5 is isolated from the anti-corrosion layer 3 through the heat-insulating sealing cavity 4. This structure can not only keep the solder joint away from the anti-corrosion layer 3, but also isolate it through the heat-insulating sealing cavity 4, which can effectively prevent heat damage during welding Anti-corrosion layer 3, and the non-linear transfer of heat can reduce heat conduction and further prevent damage to the anti-corrosion layer 3, which not only improves the anti-corrosion performance and sealing performance of the pipeline, but also improves the connection strength at the interface of the pipeline to meet the needs of large enough Seals under pressure.
实施例一:Embodiment one:
接头2固定设置在管道本体1的外表面,所述防腐层3设置在相邻两管道本体的内壁上。其中,接头包括内径与管道本体1外径相同的连接部10和大于连接部直径的隔热部11,所述隔热部11与管道本体1平行设置,相邻两个接头的隔热部11焊接在一起。这样通过两个隔热部11焊接可以使焊点远离防腐层3,而且通过隔热密封腔4进行隔离,能有效防止焊接时的热量损坏防腐层3,而且热量非直线传递,能降低热传导,进一步防止损坏防腐层3,这样不仅提高了管道的防腐性能和密封性能,同时也提高了管道接口处的联接强度,以满足在足够大的压力强度下密封。The joint 2 is fixedly arranged on the outer surface of the pipe body 1, and the anti-corrosion layer 3 is arranged on the inner walls of two adjacent pipe bodies. Wherein, the joint includes a connecting portion 10 whose inner diameter is the same as the outer diameter of the pipe body 1 and a heat insulating portion 11 larger in diameter than the connecting portion. welded together. In this way, the solder joints can be kept away from the anti-corrosion layer 3 by welding the two heat-insulating parts 11, and the heat-insulating sealing cavity 4 is used to isolate the anti-corrosion layer 3, which can effectively prevent the heat during welding from damaging the anti-corrosion layer 3, and the non-linear transfer of heat can reduce heat conduction. Further prevent damage to the anti-corrosion layer 3, which not only improves the anti-corrosion performance and sealing performance of the pipeline, but also improves the connection strength at the joint of the pipeline to meet the sealing under a sufficient pressure.
相邻两个管道本体1的端部设有沿防腐层3延伸的内衬翻边9,相邻两个接头2的内衬翻边9对应接触,通过内衬翻边9与两个接头2的隔热部11和管道本体1形成环形的隔热密封腔4。通过内衬翻边9对应接触可以防止在向隔热密封腔4内填充充填物8时泄露至防腐层3内,提高密封性。The ends of two adjacent pipe bodies 1 are provided with lining flanges 9 extending along the anti-corrosion layer 3, and the lining flanges 9 of two adjacent joints 2 are in corresponding contact, through which the lining flanges 9 are connected to the two joints 2 The heat insulation part 11 and the pipeline body 1 form an annular heat insulation sealed cavity 4. Corresponding contact of the inner lining flange 9 can prevent leakage into the anti-corrosion layer 3 when the filler 8 is filled into the heat-insulating sealed cavity 4, thereby improving the sealing performance.
具体安装时,将管道本体1先与接头2焊接,使接头2的内壁与管道本体1的外表面固定,然后在管道本体1的内壁上铺设防腐层3,并在管道本体1的端部向外翻转形成内衬翻边9,将相邻两个接头2对齐,使管道本体1端部的内衬翻边9挤压接触,并对隔热部11进行焊接,其中,焊口5为相邻两个隔热部11焊接形成,焊接完成后,隔热部11与管道本体1形成隔热密封腔4,通过孔6向隔热密封腔4内填充充填物8,如胶类等进行密封,然后通过密封堵塞7封堵孔6,防止泄露即可。During specific installation, the pipe body 1 is first welded with the joint 2, so that the inner wall of the joint 2 is fixed to the outer surface of the pipe body 1, and then the anti-corrosion layer 3 is laid on the inner wall of the pipe body 1, and the end of the pipe body 1 faces Flip outward to form the inner lining flanging 9, align the two adjacent joints 2, make the inner lining flanging 9 at the end of the pipe body 1 press into contact, and weld the heat insulation part 11, wherein the welding joint 5 is the opposite Two adjacent heat insulation parts 11 are welded. After the welding is completed, the heat insulation part 11 and the pipe body 1 form a heat insulation sealing cavity 4, and fill the heat insulation sealing cavity 4 with a filler 8 through the hole 6, such as glue, etc. for sealing , and then plug hole 6 by sealing plug 7 to prevent leakage.
实施例二:Embodiment two:
参照图2,上述的接头2固定在管道本体1的端部,接头2的内径与管道本体1的内径一致,管道本体1与接头2的内壁上均设有防腐层3,防腐层3为设置在内筒内表面和端面及管道内表面的连续结构,对相邻两个接头2进行焊接,可以将两根管道本体1连接起来。Referring to Fig. 2, the above-mentioned joint 2 is fixed on the end of the pipe body 1, the inner diameter of the joint 2 is consistent with the inner diameter of the pipe body 1, and the inner walls of the pipe body 1 and the joint 2 are provided with an anti-corrosion layer 3, and the anti-corrosion layer 3 is set The continuous structure of the inner surface and end surface of the inner cylinder and the inner surface of the pipe can weld two adjacent joints 2 to connect the two pipe bodies 1 .
接头包括由内筒21和与内筒21同轴的外筒22组成,外筒22的一端与内筒21相连接,相邻两个管道的接头的外筒22焊接在一起,内筒21与外筒22之间形成环形隔热密封腔4。由于外筒22远离防腐层3,这样能使焊点远离防腐层3,不损坏防腐层3,保证防腐效果。The joint includes an inner cylinder 21 and an outer cylinder 22 coaxial with the inner cylinder 21. One end of the outer cylinder 22 is connected to the inner cylinder 21. The outer cylinders 22 of the joints of two adjacent pipes are welded together. The inner cylinder 21 and the inner cylinder 21 are connected to each other. An annular heat-insulating sealed chamber 4 is formed between the outer cylinders 22 . Since the outer cylinder 22 is far away from the anti-corrosion layer 3, the solder joints can be kept away from the anti-corrosion layer 3 without damaging the anti-corrosion layer 3, thereby ensuring the anti-corrosion effect.
同时,防腐层3在铺设时,可以在相邻两个接头2的内筒21处延伸并形成内衬翻边9,即两个内衬翻边9包裹住内筒21的端面,并且相邻两个接头2的内衬翻边9对应接触,即两个接头2的内筒21短于外筒22,这样焊接外筒22的同时,能使两个内筒21之间的内衬翻边9紧密接触,防止向隔热密封腔4内填充充填物8时泄露至防腐层3内,提高密封性。At the same time, when the anti-corrosion layer 3 is laid, it can extend at the inner tubes 21 of the two adjacent joints 2 and form a lining flange 9, that is, the two lining flanges 9 wrap the end faces of the inner tubes 21, and the adjacent The lining flanging 9 of the two joints 2 is in corresponding contact, that is, the inner cylinder 21 of the two joints 2 is shorter than the outer cylinder 22, so that the inner lining between the two inner cylinders 21 can be turned up while welding the outer cylinder 22 9 close contact, to prevent leakage into the anti-corrosion layer 3 when filling the filler 8 into the heat-insulating sealed cavity 4, and improve the sealing performance.
其中,所述内筒21和外筒22的轴向横截面为U形或h形结构。当然,可根据需要,也可以为能实现隔离作用的其他结构。Wherein, the axial cross-sections of the inner cylinder 21 and the outer cylinder 22 are U-shaped or H-shaped. Certainly, other structures capable of realizing the isolation function may also be used as required.
由上可知,接头2的焊口5远离防腐层3,并且具有隔离密封腔4的结构均属于保护范围之内。It can be seen from the above that the welding joint 5 of the joint 2 is far away from the anti-corrosion layer 3, and the structure with the isolated sealing cavity 4 is within the scope of protection.
具体安装时,将管道本体1先与接头2焊接,使接头2的内壁与管道本体1的内壁平齐固定后,在管道本体1和接头2的内壁上铺设防腐层3,并在内筒21的端部向外翻转形成内衬翻边9,将相邻两个接头对齐,使内筒21端部的内衬翻边9挤压接触,并对外筒22进行焊接,其中,焊口5为两个外筒22焊接形成,焊接完成后,外筒22与内筒21及两个内筒21之间挤压的内衬翻边9形成隔热密封腔4,通过孔6向隔热密封腔4内填充充填物8,如胶类等进行密封,然后通过密封堵塞7封堵孔6,防止泄露即可。During specific installation, the pipe body 1 is welded with the joint 2 first, and after the inner wall of the joint 2 is fixed flush with the inner wall of the pipe body 1, an anti-corrosion layer 3 is laid on the inner walls of the pipe body 1 and the joint 2, and the inner cylinder 21 The end of the inner cylinder 21 is turned outward to form a lining flanging 9, and the two adjacent joints are aligned so that the lining flanging 9 at the end of the inner cylinder 21 is extruded and contacted, and the outer cylinder 22 is welded, wherein the weld 5 is Two outer cylinders 22 are welded and formed. After the welding is completed, the outer cylinder 22, the inner cylinder 21 and the inner lining flanging 9 squeezed between the two inner cylinders 21 form a heat-insulating sealed cavity 4, which passes through the hole 6 to the heat-insulated sealed cavity. 4 Fill the filling material 8, such as glue, etc. to seal, and then plug the hole 6 by sealing plug 7 to prevent leakage.
本实用新型结构合理,通过环形的隔热密封腔4能降低热传导,能有效防止对防腐层造成的损坏,密封性和防腐性能好,能有效防止管道泄漏,延长管道使用寿命,而且能减小整体外径,便于施工。The utility model has a reasonable structure, can reduce heat conduction through the annular heat-insulating sealing chamber 4, can effectively prevent damage to the anti-corrosion layer, has good sealing and anti-corrosion performance, can effectively prevent pipeline leakage, prolong the service life of the pipeline, and reduce the Overall outer diameter for ease of construction.
本实用新型并不限于上述的实施方式,在本领域技术人员所具备的知识范围内,还可以在不脱离本实用新型宗旨的前提下做出各种变化,变化后的内容仍属于本实用新型的保护范围。The utility model is not limited to the above-mentioned embodiments, within the scope of knowledge of those skilled in the art, various changes can also be made without departing from the purpose of the utility model, and the changed content still belongs to the utility model scope of protection.
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| CN201620519499.1U CN205669654U (en) | 2016-06-01 | 2016-06-01 | Interior anticorrosion pipeline joint connecting structure |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112728241A (en) * | 2020-12-17 | 2021-04-30 | 沈阳明科控制腐蚀技术有限公司 | Anti-corrosion pipeline welding structure adopting flange connection and construction method |
| CN118375784A (en) * | 2024-06-21 | 2024-07-23 | 湖南工程学院 | Composite pipe adopting combined socket structure and manufacturing method thereof |
| CN119467888A (en) * | 2025-01-14 | 2025-02-18 | 湖南工程学院 | Two-way socket joint pipe manufacturing equipment and two-way socket joint pipe |
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2016
- 2016-06-01 CN CN201620519499.1U patent/CN205669654U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112728241A (en) * | 2020-12-17 | 2021-04-30 | 沈阳明科控制腐蚀技术有限公司 | Anti-corrosion pipeline welding structure adopting flange connection and construction method |
| CN118375784A (en) * | 2024-06-21 | 2024-07-23 | 湖南工程学院 | Composite pipe adopting combined socket structure and manufacturing method thereof |
| CN118375784B (en) * | 2024-06-21 | 2024-09-17 | 湖南工程学院 | Composite pipe adopting combined socket structure and manufacturing method thereof |
| CN119467888A (en) * | 2025-01-14 | 2025-02-18 | 湖南工程学院 | Two-way socket joint pipe manufacturing equipment and two-way socket joint pipe |
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Effective date of registration: 20190716 Address after: 257091 No. 20 Emeishan Road, Shengli Economic Development Zone, Dongying District, Dongying City, Shandong Province Patentee after: Shengli oil field JINDA Petroleum Technology Co.,Ltd. Address before: 257 300 No. 308 Xisan Road, Dongying City, Shandong Province Patentee before: Zhu Yefei |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
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Granted publication date: 20161102 |