CN205657555U - Rotor core end plate location frock - Google Patents

Rotor core end plate location frock Download PDF

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Publication number
CN205657555U
CN205657555U CN201620340552.1U CN201620340552U CN205657555U CN 205657555 U CN205657555 U CN 205657555U CN 201620340552 U CN201620340552 U CN 201620340552U CN 205657555 U CN205657555 U CN 205657555U
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China
Prior art keywords
end plate
rotor core
shaped
locating piece
rotor
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CN201620340552.1U
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Chinese (zh)
Inventor
肖建凯
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Nanjing Turbine & Electric Machinery Changfeng New Energy Co Ltd
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Nanjing Turbine & Electric Machinery Changfeng New Energy Co Ltd
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Priority to CN201620340552.1U priority Critical patent/CN205657555U/en
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  • Iron Core Of Rotating Electric Machines (AREA)
  • Manufacture Of Motors, Generators (AREA)

Abstract

The utility model relates to an aerogenerator assembles the field, provides a rotor core end plate location frock for pinpointing on the piece iron core the rotor core end plate when setting up the rotor core end plate on the piece iron core, be in the scope of technological requirement with the centre -to -centre spacing of guaranteeing end plate hole and tension rod hole within, the displacement deviation of end plate groove and rotor slot is within the scope of technological requirement, a rotor core end plate location frock, includes that a plurality of the same being used for use the tension rod hole towards the piece iron core on and uses rotor slot towards the piece iron core on as the T type locating piece of benchmark remote site card slot location as the T type locating pin of benchmark remote site diaphragm orifice location and a plurality of the same being used for, T type locating pin coordinates the use with T type locating piece.

Description

A kind of rotor core end plate positioning tool
Technical field
This utility model relates to wind-driven generator assembling field, it is provided that a kind of rotor core end plate positioning tool, is used for When rotor core end plate is set on punching iron core, rotor core end plate is accurately positioned on punching iron core, with ensure end plate bore with The centre-to-centre spacing in stretching screw hole is within the scope of technological requirement, the offset deviation of end plate groove and rotor slot is in technological requirement Within the scope of.
Background technology
One typhoon power generator rotor core comprises 2 pieces of identical rotor core end plates.Rotor core end plate is that wind-force is sent out The vitals of electric machine rotor iron core, it for being compacted into an entirety, rotor core end plate by iron-core lamination and ventilation channel plate Assembling quality the quality of finished product rotor is had a significant impact.
Shown in Figure 1, iron-core lamination 1 is the thin slice flange arrangement of hollow, the uniform punching in periphery circumferential teeth 101, accordingly The uniform punching in periphery groove 102;Iron-core lamination 1 is gone back stamping-out have along uniform 6 the punching through holes 103 of pitch circle.
The most shown in Figure 2, wind power generator rotor core end plate 2 is the flange arrangement of hollow, and periphery is uniform and punching The end plate circumferential teeth 201 that circumferential teeth 101 is corresponding, the uniform end plate groove 202 corresponding with punching groove 102 in corresponding periphery;? It is further opened with on flange along uniform 6 the end plate through holes 203 corresponding with punching through hole 103 of pitch circle.
The technique of experience, the aperture of end plate through hole 203 should be greater than the aperture of punching through hole 103.
The most shown in Figure 3, if dry tablet iron-core lamination 1 tires out poststack and forms rotor punching iron core 3, if dry tablet iron-core lamination 1 Punching through hole 103 corresponding, formed for using the tension of rotor punching core pressing with the stretching screw of insulating barrier Screw hole 301.If the punching groove 102 corresponding formation rotor slot 302 of dry tablet iron-core lamination 1, the notch of rotor slot 302 and Slot bottom width is equal, therefore punching groove 102 is rectangular channel.
Follow-up rotor bar rolls off the production line in operation process, for bar and the insulating barrier of stretching screw requirement of shelter relatively Height, has less displacement between iron-core lamination, can be made up by follow-up dipping lacquer, be revised, have bigger shifting between iron-core lamination Position, follow-up dipping lacquer can not make up, when revising, although allow the insulating barrier of bar and stretching screw to have certain elastic deformation, It is also possible to the insulating barrier of bar and stretching screw is caused damage.Therefore, end plate circumferential teeth 201 is straight-tooth, accordingly, and end plate groove 102 is T-slot, for avoiding wind power generator rotor core end plate 2 to interfere with rotor bar, and end plate groove 202 bottom land relatively punching groove 102 bottom lands are wider than punching groove 102 bottom land width closer to rotor axis, end plate groove 202 bottom land, it is clear that end plate groove 202 slot opening More than punching groove 102 slot opening.
In prior art, if the installation method of wind power generator rotor core end plate is dry tablet iron-core lamination 1 tires out poststack, will Wind power generator rotor core end plate is placed on the iron-core lamination of tired poststack, and operator, by range estimation, manually adjusts it relative In iron-core lamination position, then compression tooling and stretching screw are installed and compress iron core.
This mode manually adjusted will produce problems with:
1, artificial range estimation adjustment is more difficult accurately determines wind power generator rotor core end plate accurate location on circle, The phenomenon of local location skew can be there is;
2, end plate position all may be made to offset during subsequent installation compression tooling and compression iron core;
3, inefficiency, needs 2-3 people to operate, waste of manpower simultaneously.
Aforementioned 1, the reason of 2 two, the skew of wind power generator rotor core end plate position may cause stretching screw to insulate Layer and rotor bar insulating barrier are damaged, it is more difficult to meet technological requirement.
Summary of the invention
The purpose of this utility model is to provide a kind of rotor core end plate positioning tool of a kind of offer, for unshakable in one's determination in punching On rotor core end plate is accurately positioned on punching iron core, to ensure end plate bore and stretching screw time rotor core end plate is set The centre-to-centre spacing in hole is within the scope of technological requirement, the offset deviation of end plate groove and rotor slot technological requirement scope it In.
The purpose of this utility model is to be achieved through the following technical solutions:
A kind of rotor core end plate positioning tool, including multiple identical for the stretching screw hole on punching iron core being The T-shaped alignment pin that end plate bore is positioned by benchmark with multiple identical on the basis of the rotor slots on punching iron core to end plate The T-shaped locating piece of groove location, T-shaped alignment pin and T-shaped locating piece with the use of;T-shaped alignment pin is straight pin, upper end be plunger, Lower end is the shank adapted with stretching screw hole again with plunger coaxial line, and plunger diameter is more than shank diameter 0.2mm-0.6mm, Plunger diameter is less than end plate bore aperture 0.2mm-0.6mm;T-shaped locating piece includes the top board adapted with end plate groove and is connected in top The locating piece adapted with rotor slot below plate, top board One-sided Widths is less than end plate groove One-sided Widths 0.1mm-0.3mm, T-shaped Locating piece is symmetrical about its split.
The beneficial effects of the utility model are:
During use, the rotor core end plate of punching iron core one end, location: multiple T-shaped straight pins insert end plate bore and tension spiral shell In rod aperture, with stretching screw hole for positioning datum to determine rotor core end plate central position and end plate bore rough location;Many Individual T-shaped locating piece inserts in end plate and punching groove, with rotor slot for positioning datum to determine rotor core end plate circumference Tooth position.Composite measurement also finally determines that end plate bore is relative with rotor slot with the relative position in stretching screw hole, end plate groove Position is allowed to meet technological requirement.
Rotor core end plate for the punching iron core other end positions identical with aforesaid operations.
This rotor core end plate positioning tool, to rotor core end on punching iron core when can arrange rotor core end plate Plate is accurately positioned on punching iron core, it is ensured that the centre-to-centre spacing in end plate bore and stretching screw hole is within the scope of technological requirement, The offset deviation of end plate groove and rotor slot is within the scope of technological requirement.
As to improvement of the present utility model, T-shaped alignment pin and T-shaped locating piece on rotor core end plate and punching iron core Distribution be: T-shaped alignment pin and T-shaped locating piece are uniform staggered with at rotor core end plate and punching iron core two ends.
As to further improvement of the utility model, multiple identical T-shaped alignment pins and multiple identical T-shaped locating pieces Being divided into two groups of rotor core end plates being pointed to punching iron core two ends respectively to be positioned, often group comprises 3 T-shaped alignment pins and 3 Individual T-shaped locating piece.
Above-mentioned improvement, when making rotor core end plate position on punching iron core, selects the set-up mode being uniformly distributed along the circumference, can The phenomenon that T-shaped alignment pin is interfered will not occur during to carry out positioning operation simultaneously for two pieces of rotor core end plates.
Accompanying drawing explanation
Fig. 1 is the structural representation of iron-core lamination;
Fig. 2 is the structural representation of rotor core end plate;
Fig. 3 is the structural representation that punching is unshakable in one's determination;
Fig. 4 is the structural representation of T-shaped alignment pin;
Fig. 5 is the structural representation of T-shaped locating piece;
Fig. 6 is to use rotor core end plate positioning tool that rotor core end plate is positioned schematic diagram.
Detailed description of the invention
Below in conjunction with the accompanying drawings, the utility model is described in further detail:
See a kind of rotor core end plate positioning tool shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4, on the whole, including multiple phases With on the basis of stretching screw hole 301 on punching iron core 3 to the T-shaped alignment pin 4 of end plate through hole 203 location and multiple The identical T-shaped locating piece 5 of opposite end board slot 202 location, T-shaped location on the basis of the rotor slot 302 on punching iron core 3 Pin 4 and T-shaped locating piece 5 with the use of;T-shaped alignment pin 4 is straight pin, and upper end is that plunger 401, lower end are for coaxial with plunger 401 The shank 402 that line adapts with stretching screw hole 301 again, plunger 401 diameter is more than shank 402 diameter 0.2mm-0.6mm, plunger 401 diameters are less than end plate through hole 203 aperture 0.2mm-0.6mm;T-shaped locating piece 5 includes the top board adapted with end plate groove 202 501 and be connected in the locating piece 502 that top board 501 adapts below with rotor slot 302, top board 501 One-sided Widths is less than end plate Groove 202 One-sided Widths 0.1mm-0.3mm, T-shaped locating piece 5 is symmetrical about its split.
The shank 402 i.e. shank 402 that adapts with stretching screw hole 301 is equal with stretching screw hole 301 nominal dimension, takes Matched in clearance.Plunger 401 diameter is more than shank 402 diameter 0.2mm-0.6mm, empirical data, and write off 401 diameter is more than shank 402 diameter 0.4mm;Plunger 401 diameter is less than end plate through hole 203 aperture 0.2mm-0.6mm, empirical data, write off 401 diameter Less than end plate through hole 203 aperture 0.4mm.
The taper section of pouring into 403 is had, in order to implanted in stretching screw hole 301 by T-shaped alignment pin 4 in the lower end of shank 402 Shi Jinhang guides.
The top board 501 of T-shaped locating piece 5 adapts the most T-shaped locating piece 5 and end plate groove 202 for similar straight to end plate groove 202 Angle is trapezoidal.Top board 501 One-sided Widths is less than end plate groove 202 One-sided Widths 0.1mm-0.3mm, empirical data, takes top board 501 monolateral Width is less than end plate groove 202 One-sided Widths 0.2mm.Locating piece 502 and the rotor slot 302 of T-shaped locating piece 5 adapt i.e. at groove On cross direction, locating piece 502 is equal with rotor slot 302 nominal dimension, takes matched in clearance.Turn for T-shaped locating piece 5 is implanted Guiding during sub-line groove 302, the lower end of locating piece 502 is terrace with edge 503.
T-shaped alignment pin 4 and the T-shaped locating piece 5 distribution on rotor core end plate 2 and punching iron core 3 be: T-shaped alignment pin 4 It is uniform staggered with at rotor core end plate 2 and punching 3 two ends unshakable in one's determination with T-shaped locating piece 5.That is: T-shaped alignment pin 4 and T-shaped locating piece 5 Uniform on projection plane vertically in rotor core end plate 2 and punching 3 one end unshakable in one's determination, T-shaped alignment pin 4 and T-shaped locating piece 5 is uniform on projection plane vertically at rotor core end plate 2 and punching 3 two ends unshakable in one's determination.
Multiple identical T-shaped alignment pins 4 are divided into two groups to be pointed to punching iron core 3 respectively with multiple identical T-shaped locating pieces 5 The rotor core end plate 2 at two ends is positioned, and often group comprises 3 T-shaped alignment pins 4 and 3 T-shaped locating pieces 5.
Based on above-mentioned, T-shaped alignment pin 4 and the T-shaped locating piece 5 distribution on rotor core end plate 2 and punching iron core 3 be: T Type alignment pin 4 and T-shaped locating piece 5 are uniform on projection plane vertically in rotor core end plate 2 and punching 3 one end unshakable in one's determination, T It is spaced apart 120 ° between type alignment pin 4, between T-shaped locating piece 5, is spaced apart 120 °;T-shaped alignment pin 4 and T-shaped locating piece 5 are at rotor Core end plate 2 and punching 3 two ends unshakable in one's determination are uniform on projection plane vertically, are spaced apart 60 ° between T-shaped alignment pin 4, T-shaped It is spaced apart 60 ° between locating piece 5.
During use, the rotor core end plate for punching iron core two ends positions simultaneously.Rotor ferrum in punching iron core one end Heart end plate, 3 T-shaped alignment pins insert in end plate through hole and stretching screw screw hole, are uniformly distributed along the circumference, are fixed with stretching screw hole Position benchmark is to determine rotor core end plate central position and end plate through hole rough location;3 T-shaped locating pieces insert end plate groove And in rotor slot, be uniformly distributed along the circumference, with rotor slot for positioning datum to determine rotor core end plate circumferential teeth position. Composite measurement also finally determines that end plate through hole makes with the relative position of rotor slot with relative position, the end plate groove in stretching screw hole Meet technological requirement.
Use this rotor core end plate positioning tool for the punching iron core other end rotor core end plate position time, its Operational approach ibid, but need to meet T-shaped alignment pin and T-shaped locating piece in rotor core end plate and punching iron core one end vertically Projection plane on uniform, be spaced apart 120 ° between T-shaped alignment pin, between T-shaped locating piece, be spaced apart 120 °;T-shaped alignment pin and T Type locating piece is uniform on projection plane vertically at rotor core end plate and punching iron core two ends, between T-shaped alignment pin between It is divided into 60 °, between T-shaped locating piece, is spaced apart 60 °.T-shaped alignment pin and T-shaped locating piece are at rotor core end plate and punching iron core one Holding uniform on projection plane vertically, T-shaped alignment pin and T-shaped locating piece are at rotor core end plate and punching iron core two ends On projection plane vertically uniform.
The beneficial effects of the utility model are:
This rotor core end plate positioning tool, to rotor core end on punching iron core when can arrange rotor core end plate Plate is accurately positioned on punching iron core, it is ensured that the centre-to-centre spacing in end plate through hole and stretching screw hole be in technological requirement scope it In, the offset deviation of end plate groove and rotor slot is within the scope of technological requirement.

Claims (3)

1. a rotor core end plate positioning tool, is characterized in that, including multiple identical for the tension on punching iron core The T-shaped alignment pin on the basis of screw hole, end plate bore positioned and multiple identical being used for the rotor slot on punching iron core as base The T-shaped locating piece of quasi-opposite end board slot location, T-shaped alignment pin and T-shaped locating piece with the use of;T-shaped alignment pin is straight pin, upper end Being the shank adapted with stretching screw hole again with plunger coaxial line for plunger, lower end, plunger diameter is more than shank diameter 0.2mm-0.6mm, plunger diameter is less than end plate bore aperture 0.2mm-0.6mm;T-shaped locating piece includes the top adapted with end plate groove Plate and be connected in the locating piece adapted below top board with rotor slot, top board One-sided Widths is less than end plate groove One-sided Widths 0.1mm-0.3mm, T-shaped locating piece is symmetrical about its split.
Rotor core end plate positioning tool the most according to claim 1, is characterized in that, T-shaped alignment pin and T-shaped locating piece exist Distribution on rotor core end plate and punching iron core is: T-shaped alignment pin and T-shaped locating piece are unshakable in one's determination at rotor core end plate and punching Two ends are uniform staggered with.
Rotor core end plate positioning tool the most according to claim 1, is characterized in that, multiple identical T-shaped alignment pins and Multiple identical T-shaped locating pieces are divided into two groups of rotor core end plates being pointed to punching iron core two ends respectively to be positioned, often group Comprise 3 T-shaped alignment pins and 3 T-shaped locating pieces.
CN201620340552.1U 2016-04-21 2016-04-21 Rotor core end plate location frock Active CN205657555U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620340552.1U CN205657555U (en) 2016-04-21 2016-04-21 Rotor core end plate location frock

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620340552.1U CN205657555U (en) 2016-04-21 2016-04-21 Rotor core end plate location frock

Publications (1)

Publication Number Publication Date
CN205657555U true CN205657555U (en) 2016-10-19

Family

ID=57401133

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201620340552.1U Active CN205657555U (en) 2016-04-21 2016-04-21 Rotor core end plate location frock

Country Status (1)

Country Link
CN (1) CN205657555U (en)

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