CN205654906U - New low torque trunnion ball valve - Google Patents

New low torque trunnion ball valve Download PDF

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CN205654906U
CN205654906U CN201620483215.8U CN201620483215U CN205654906U CN 205654906 U CN205654906 U CN 205654906U CN 201620483215 U CN201620483215 U CN 201620483215U CN 205654906 U CN205654906 U CN 205654906U
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valve
valve body
seat
disk seat
spring
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蔡万君
周勇
欧阳亮亮
应颂东
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Zhejiang Tancy Instrument Science & Technology Co ltd
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Zhejiang Tancy Instrument Science & Technology Co ltd
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Abstract

The utility model discloses a novel low moment of torsion ball valve of fixing because its elastic mechanism's setting can make disk seat elasticity support and press in the case for can continuously keep between case and the disk seat pasting tightly, in addition, when fluid medium entered into the clearance between elastic mechanism and the disk seat, fluid medium can have certain thrust to the disk seat, and this thrust can make the disk seat support and press the case equally, thereby has further increased the leakproofness between case and the disk seat. The utility model discloses reduce the pretightning force between disk seat and the case as far as possible under the effective sealed prerequisite between case and the disk seat, consequently can reduce the wearing and tearing between case and the disk seat, reduce the moment of torsion of valve rod, improve the life of ball valve, make the valve open and close and become easier.

Description

新型低扭矩固定球阀New low torque trunnion ball valve

技术领域 technical field

本实用新型涉及了一种新型低扭矩固定球阀。 The utility model relates to a novel low-torque fixed ball valve.

背景技术 Background technique

球阀是一种由阀杆带动启闭件(球芯),并绕阀杆的轴线作 90 度旋转运动的阀门,主要用于流体的调节与控制。球阀自诞生以来,被广泛的应用在石油炼制、长输管线、化工、造纸、制药、水利、电力、市政、钢铁等行业,属于机械领域中必不可少的零部件。 Ball valve is a kind of valve whose opening and closing part (ball core) is driven by the valve stem, and rotates 90 degrees around the axis of the valve stem. It is mainly used for fluid adjustment and control. Since its birth, ball valves have been widely used in petroleum refining, long-distance pipelines, chemical industry, papermaking, pharmaceuticals, water conservancy, electric power, municipal, steel and other industries, and are indispensable parts in the mechanical field.

球阀一般分为浮动球阀和固定球阀。其中固定球阀是新一代高性能球阀,适用于长输管线和一般工业管线,其强度、安全性、耐恶劣环境性等在设计时进行了特殊考虑,适用于各种腐蚀性和非腐蚀性介质。 Ball valves are generally divided into floating ball valves and fixed ball valves. Among them, the fixed ball valve is a new generation of high-performance ball valve, which is suitable for long-distance pipelines and general industrial pipelines. Its strength, safety, and resistance to harsh environments have been specially considered in the design, and it is suitable for various corrosive and non-corrosive media. .

传统的固定球阀通常都包括阀芯、阀体、阀杆以及执行机构,阀芯通过连接于阀芯两端的阀杆可转动设置于阀体内部,执行机构通过驱动阀杆带动阀芯转动,阀体中还设有与阀芯配合密封的阀座,阀座固定设置于阀体内并与阀芯紧压固定。这种密封结构虽然可以提高阀座和阀体之间的密封性,但球阀在长期使用后容易造成阀座和阀芯之间磨损,进而导致流体介质泄漏。此外,由于阀座和阀芯之间的预紧力很大,阀杆的扭矩也很大,阀芯容易卡死,阀门的启闭会变得非常困难。 The traditional trunnion ball valve usually includes a spool, valve body, valve stem and actuator. The body is also provided with a valve seat that cooperates and seals with the valve core, and the valve seat is fixedly arranged in the valve body and tightly pressed and fixed with the valve core. Although this sealing structure can improve the sealing performance between the valve seat and the valve body, the ball valve is likely to cause wear between the valve seat and the valve core after long-term use, resulting in leakage of the fluid medium. In addition, due to the large pre-tightening force between the valve seat and the valve core, the torque of the valve stem is also very large, the valve core is easily stuck, and the opening and closing of the valve will become very difficult.

实用新型内容 Utility model content

针对现有技术的不足,本实用新型主要的目的在于提供一种新型低扭矩固定球阀,其结构简单,能够减少阀芯和阀座之间的磨损,减少阀杆的扭矩,提高球阀的使用寿命,并使阀门启闭变得更加容易。 Aiming at the deficiencies of the prior art, the main purpose of this utility model is to provide a new low-torque fixed ball valve, which has a simple structure, can reduce the wear between the valve core and the valve seat, reduce the torque of the valve stem, and improve the service life of the ball valve , and make the valve opening and closing easier.

为实现上述目的,本实用新型提供了一种新型低扭矩固定球阀,包括阀芯、阀体、阀杆以及执行机构,阀芯通过连接于阀芯两端的阀杆可转动设置于阀体内部,执行机构通过驱动阀杆带动阀芯转动,阀体中还设有与阀芯配合密封的阀座,所述阀体和阀座之间设有将阀座弹性抵压于阀芯的弹性机构,所述弹性机构包括弹簧以及与之配合安装的弹簧固定圈,阀座包括环形的密封环和安装座,密封环嵌装于安装座的内侧并与阀芯相抵压,安装座可轴向滑动设置于阀体的内孔中并与弹簧相抵压。 In order to achieve the above purpose, the utility model provides a new low-torque fixed ball valve, which includes a valve core, a valve body, a valve stem and an actuator. The actuator drives the valve stem to drive the valve core to rotate. The valve body is also provided with a valve seat that cooperates and seals with the valve core. There is an elastic mechanism between the valve body and the valve seat that elastically presses the valve seat against the valve core. The elastic mechanism includes a spring and a spring retaining ring cooperating with it. The valve seat includes an annular sealing ring and a mounting seat. The sealing ring is embedded in the inner side of the mounting seat and presses against the valve core. The mounting seat can be axially slid. In the inner hole of the valve body and pressed against the spring.

作为本实用新型的进一步改进,所述密封环和安装座之间相贴邻的侧壁上设有密封圈,所述安装座和阀体之间相贴邻的侧壁上设有密封圈。这样设置的优点是能够防止流体介质从阀座的密封环和安装座以及阀座的安装座和阀体之间渗漏,从而进一步增加了球阀的密封性。 As a further improvement of the utility model, a sealing ring is provided on the adjacent side wall between the sealing ring and the mounting seat, and a sealing ring is provided on the adjacent side wall between the mounting seat and the valve body. The advantage of such arrangement is that it can prevent the fluid medium from leaking from the sealing ring of the valve seat and the installation seat, and between the installation seat of the valve seat and the valve body, thereby further increasing the sealing performance of the ball valve.

作为本实用新型的进一步改进,所述阀体包括互相通过法兰结构连接固定的阀体主件和阀体并件,所述阀芯设置于阀体主件的内孔中,阀体并件的内孔中具有一用于嵌装所述阀座和所述弹性机构的环形肩阶,阀座和弹性机构嵌装于阀体并件的内孔的环形肩阶处。这样设置的优点是:由于阀体主件和阀体并件的设置,便于球阀的拆装,使得球阀内部零部件可以进行更换和维护。由于阀体并件的内孔中环形肩阶的设置,能够给予阀座和弹性机构一定的支撑的作用,同时也使阀座和弹性机构的安装更加稳定。 As a further improvement of the utility model, the valve body includes a valve body main part and a valve body parallel part connected and fixed to each other through a flange structure, the valve core is arranged in the inner hole of the valve body main part, and the valve body parallel part There is an annular shoulder step for embedding the valve seat and the elastic mechanism in the inner hole of the valve body, and the valve seat and the elastic mechanism are embedded at the annular shoulder step of the inner hole of the valve body. The advantage of such setting is: due to the setting of the main valve body and the valve body, it is convenient to disassemble and assemble the ball valve, so that the internal parts of the ball valve can be replaced and maintained. Due to the setting of the annular shoulder step in the inner hole of the valve body, the valve seat and the elastic mechanism can be supported to a certain extent, and at the same time, the installation of the valve seat and the elastic mechanism is more stable.

作为本实用新型的进一步改进,所述阀体并件的内孔包括内径较窄的入口通道和内径较宽的出口通道,所述入口通道和出口通道构成所述环形肩阶,所述弹簧固定圈的内径小于所述入口通道的内径。这样设置的优点是,为弹簧固定圈的拆卸提供施力部位,便于弹簧固定圈的拆卸。 As a further improvement of the utility model, the inner hole of the valve body includes an inlet channel with a narrow inner diameter and an outlet channel with a wider inner diameter, the inlet channel and the outlet channel form the annular shoulder, and the spring is fixed The inner diameter of the ring is smaller than the inner diameter of the inlet channel. The advantage of this arrangement is that it provides a force application site for the disassembly of the spring retainer, which facilitates the disassembly of the spring retainer.

作为本实用新型的进一步改进,所述弹簧固定圈上与阀座相贴邻的端面上周向均匀分布有多个轴向设置的安装孔,安装孔中套设有弹簧。这样设置的优点是:弹簧固定圈的简单的结构使得加工更加方便,均匀分布的弹簧能够均匀地施力于阀座,使得阀座和阀芯之间的密封更加稳定,弹簧固定圈上安装孔的设置除了能够使弹簧保持弹性方向以外,还能够防止弹簧从弹簧固定圈中脱落,从而使弹簧的工作更加稳定。 As a further improvement of the utility model, a plurality of axially arranged installation holes are evenly distributed on the upper surface of the end surface of the spring fixing ring adjacent to the valve seat, and springs are sleeved in the installation holes. The advantages of this setting are: the simple structure of the spring retaining ring makes the processing more convenient, the evenly distributed springs can evenly apply force to the valve seat, making the seal between the valve seat and the valve core more stable, and the mounting holes on the spring retaining ring The setting of the spring can not only keep the spring in the elastic direction, but also prevent the spring from falling off from the spring retaining ring, so that the work of the spring is more stable.

本实用新型的有益效果是:本实用新型由于其弹性机构的设置能够使阀座弹性抵压于阀芯,使得阀芯和阀座之间能够持续保持贴紧,此外,当流体介质进入到弹性机构和阀座之间的间隙时,流体介质对阀座会具有一定的推力,该推力同样会促使阀座抵压阀芯,从而进一步增加了阀芯和阀座之间的密封性。本实用新型在阀芯和阀座之间的有效密封前提下尽可能减小阀座和阀芯之间的预紧力,因此可以减少阀芯和阀座之间的磨损,减少阀杆的扭矩,提高球阀的使用寿命,使阀门启闭变得更加容易。 The beneficial effects of the utility model are: the utility model can make the valve seat elastically press against the valve core due to the setting of the elastic mechanism, so that the valve core and the valve seat can be continuously kept in close contact. In addition, when the fluid medium enters the elastic When the gap between the mechanism and the valve seat is closed, the fluid medium will have a certain thrust on the valve seat, and this thrust will also force the valve seat to press against the valve core, thereby further increasing the sealing performance between the valve core and the valve seat. The utility model reduces the pre-tightening force between the valve core and the valve core as much as possible under the premise of effective sealing between the valve core and the valve seat, so that the wear between the valve core and the valve seat can be reduced, and the torque of the valve stem can be reduced , improve the service life of the ball valve, and make the opening and closing of the valve easier.

附图说明 Description of drawings

图1为本实用新型的剖面示意图; Fig. 1 is the schematic sectional view of the utility model;

图2为本实用新型的图1中A部分的局部放大示意图; Fig. 2 is a partial enlarged schematic diagram of part A in Fig. 1 of the present utility model;

图3位本实用新型的弹簧固定圈的平面示意图。 Fig. 3 is a schematic plan view of the spring retaining ring of the present utility model.

具体实施方式 detailed description

本实用新型的新型低扭矩固定球阀的实施例如图1至2所示:包括包括阀芯4、阀体3、阀杆6以及执行机构7,阀芯4通过连接于阀芯4两端的阀杆6可转动设置于阀体3内部,执行机构7通过驱动阀杆6带动阀芯4转动,阀体3中还设有与阀芯4配合密封的阀座1,所述阀体3和阀座1之间设有将阀座1弹性抵压于阀芯4的弹性机构2,所述弹性机构2包括弹簧22以及与之配合安装的弹簧固定圈21,阀座1包括环形的密封环12和安装座11,密封环12嵌装于安装座11的内侧并与阀芯4相抵压,安装座11可轴向滑动设置于阀体3的内孔中并与弹簧22相抵压。安装座11优先采用耐磨的不锈钢制成,安装座11的设置能够防止密封环12和阀体3内壁之间的磨损。密封环12优选采用聚四氟乙烯材料制成,具有抗腐蚀,摩擦系数低等优点。 The embodiment of the new low-torque fixed ball valve of the present utility model is shown in Figures 1 to 2: it includes a spool 4, a valve body 3, a valve stem 6 and an actuator 7, and the spool 4 is connected to the valve stem at both ends of the spool 4. 6 is rotatably arranged inside the valve body 3, the actuator 7 drives the valve core 4 to rotate by driving the valve stem 6, and the valve body 3 is also provided with a valve seat 1 that cooperates with the valve core 4 to seal, and the valve body 3 and the valve seat 1 is provided with an elastic mechanism 2 that elastically presses the valve seat 1 against the valve core 4. The elastic mechanism 2 includes a spring 22 and a spring retaining ring 21 fitted with it. The valve seat 1 includes an annular sealing ring 12 and The mounting seat 11 and the sealing ring 12 are embedded inside the mounting seat 11 and press against the valve core 4 . The mounting seat 11 is preferably made of wear-resistant stainless steel, and the setting of the mounting seat 11 can prevent abrasion between the sealing ring 12 and the inner wall of the valve body 3 . The sealing ring 12 is preferably made of polytetrafluoroethylene, which has the advantages of corrosion resistance and low friction coefficient.

所述密封环12和安装座11之间相贴邻的侧壁上设有密封圈5,所述安装座11和阀体3之间相贴邻的侧壁上设有密封圈5。 A sealing ring 5 is provided on the adjacent side wall between the sealing ring 12 and the mounting seat 11 , and a sealing ring 5 is provided on the adjacent side wall between the mounting seat 11 and the valve body 3 .

所述阀体3包括互相通过法兰结构连接固定的阀体主件31和阀体并件32,阀体主件31和阀体并件32可通过法兰结构组装和拆卸,所述阀芯4设置于阀体主件31的内孔中,阀体并件32的内孔中具有一用于嵌装所述阀座1和所述弹性机构2的环形肩阶,阀座1和弹性机构2嵌装于阀体并件32的内孔的环形肩阶处。 The valve body 3 includes a valve body main part 31 and a valve body parallel part 32 that are connected and fixed to each other through a flange structure. The valve body main part 31 and the valve body parallel part 32 can be assembled and disassembled through a flange structure. The valve core 4. Set in the inner hole of the main part 31 of the valve body. The inner hole of the valve body and part 32 has an annular shoulder step for embedding the valve seat 1 and the elastic mechanism 2. The valve seat 1 and the elastic mechanism 2 is embedded in the annular shoulder of the inner hole of the valve body and part 32.

所述阀体并件32的内孔包括内径较窄的入口通道和内径较宽的出口通道,所述入口通道和出口通道构成所述环形肩阶,所述弹簧固定圈21的内径小于所述入口通道的内径。当需要拆卸弹簧固定圈21时,只需要使用特定的工具施力于弹簧固定圈21的内径边缘处就可以方便地将弹簧固定圈21从阀体并件32的内孔中取出,非常方便。 The inner hole of the valve body and part 32 includes an inlet channel with a narrower inner diameter and an outlet channel with a wider inner diameter, the inlet channel and the outlet channel form the annular shoulder, and the inner diameter of the spring retainer 21 is smaller than the inner diameter of the The inner diameter of the entry channel. When the spring retaining ring 21 needs to be disassembled, the spring retaining ring 21 can be easily taken out from the inner hole of the valve body and part 32 only by using a specific tool to apply force to the edge of the inner diameter of the spring retaining ring 21 , which is very convenient.

如图3所示,所述弹簧固定圈21上与阀座1相贴邻的端面上周向均匀分布有多个轴向设置的安装孔23,安装孔23中套设有弹簧22。在本实用新型中,所述弹簧22是直接抵压于阀座1的端面上,因此弹簧固定圈21优选为上述结构。 As shown in FIG. 3 , a plurality of axially arranged installation holes 23 are evenly distributed in the circumferential direction on the end surface of the spring retaining ring 21 adjacent to the valve seat 1 , and the springs 22 are sleeved in the installation holes 23 . In the present invention, the spring 22 is directly pressed against the end surface of the valve seat 1, so the spring fixing ring 21 preferably has the above-mentioned structure.

本实用新型处于工作状态时,流体介质从阀体并件32的入口通道处进入,当流体介质进入到弹性机构2和阀座1之间的间隙时,流体介质对阀座1会具有一定的推力,该推力会促使阀座1抵压阀芯4,从而增加了阀芯4和阀座1之间的密封性。 When the utility model is in the working state, the fluid medium enters from the inlet channel of the valve body and part 32, and when the fluid medium enters the gap between the elastic mechanism 2 and the valve seat 1, the fluid medium will have a certain force on the valve seat 1. Thrust, the thrust will make the valve seat 1 press against the valve core 4, thereby increasing the sealing performance between the valve core 4 and the valve seat 1.

本实用新型在阀芯和阀座之间的有效密封前提下尽可能减小阀座和阀芯之间的预紧力,因此可以减少阀芯和阀座之间的磨损,减少阀杆的扭矩,提高球阀的使用寿命,使阀门启闭变得更加容易。 The utility model reduces the pre-tightening force between the valve core and the valve core as much as possible under the premise of effective sealing between the valve core and the valve seat, so that the wear between the valve core and the valve seat can be reduced, and the torque of the valve stem can be reduced , improve the service life of the ball valve, and make the opening and closing of the valve easier.

以上实施例,只是本实用新型优选地具体实施例,本领域技术人员在本实用新型技术方案范围内进行的通常变化和替换都包含在本实用新型的保护范围内。 The above embodiments are only preferred specific embodiments of the utility model, and the usual changes and replacements performed by those skilled in the art within the scope of the technical solution of the utility model are included in the protection scope of the utility model.

Claims (5)

1.一种新型低扭矩固定球阀,包括阀芯、阀体、阀杆以及执行机构,阀芯通过连接于阀芯两端的阀杆可转动设置于阀体内部,执行机构通过驱动阀杆带动阀芯转动,阀体中还设有与阀芯配合密封的阀座,其特征在于:所述阀体和阀座之间设有将阀座弹性抵压于阀芯的弹性机构,所述弹性机构包括弹簧以及与之配合安装的弹簧固定圈,阀座包括环形的密封环和安装座,密封环嵌装于安装座的内侧并与阀芯相抵压,安装座可轴向滑动设置于阀体的内孔中并与弹簧相抵压。 1. A new type of low torque fixed ball valve, including a valve core, a valve body, a valve stem and an actuator. The core rotates, and a valve seat that cooperates with the valve core to seal is also provided in the valve body. It includes a spring and a spring retaining ring that is installed in conjunction with it. The valve seat includes an annular sealing ring and a mounting seat. The sealing ring is embedded in the inner side of the mounting seat and pressed against the valve core. The mounting seat can be axially slid on the valve body. In the inner hole and press against the spring. 2.根据权利要求1中所述的新型低扭矩固定球阀,其特征在于:所述密封环和安装座之间相贴邻的侧壁上设有密封圈,所述安装座和阀体之间相贴邻的侧壁上设有密封圈。 2. The novel low-torque fixed ball valve according to claim 1, characterized in that: a sealing ring is provided on the adjacent side wall between the sealing ring and the mounting seat, and a sealing ring is provided between the mounting seat and the valve body. Sealing rings are provided on adjacent side walls. 3.根据权利要求1中所述的新型低扭矩固定球阀,其特征在于:所述阀体包括互相通过法兰结构连接固定的阀体主件和阀体并件,所述阀芯设置于阀体主件的内孔中,阀体并件的内孔中具有一用于嵌装所述阀座和所述弹性机构的环形肩阶,阀座和弹性机构嵌装于阀体并件的内孔的环形肩阶处。 3. The novel low-torque fixed ball valve according to claim 1, characterized in that: the valve body includes a valve body main part and a valve body parallel part connected and fixed to each other through a flange structure, and the valve core is arranged on the valve In the inner hole of the main part of the valve body, there is an annular shoulder step for embedding the valve seat and the elastic mechanism in the inner hole of the valve body and the elastic mechanism, and the valve seat and the elastic mechanism are embedded in the inner part of the valve body At the annular shoulder of the hole. 4.根据权利要求3中所述的新型低扭矩固定球阀,其特征在于:所述阀体并件的内孔包括内径较窄的入口通道和内径较宽的出口通道,所述入口通道和出口通道构成所述环形肩阶,所述弹簧固定圈的内径小于所述入口通道的内径。 4. The novel low-torque trunnion ball valve according to claim 3, characterized in that: the inner hole of the valve body includes an inlet passage with a narrower inner diameter and an outlet passage with a wider inner diameter, and the inlet passage and the outlet A channel forms the annular shoulder, the inner diameter of the spring retainer being smaller than the inner diameter of the inlet channel. 5.根据权利要求1中所述的新型低扭矩固定球阀,其特征在于:所述弹簧固定圈上与阀座相贴邻的端面上周向均匀分布有多个轴向设置的安装孔,安装孔中套设有弹簧。 5. The novel low-torque fixed ball valve according to claim 1, characterized in that: on the end surface of the spring fixed ring adjacent to the valve seat, there are a plurality of axially arranged installation holes evenly distributed in the circumferential direction, and the installation A spring is sheathed in the hole.
CN201620483215.8U 2016-05-24 2016-05-24 New low torque trunnion ball valve Active CN205654906U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108468825A (en) * 2018-05-25 2018-08-31 温州大学苍南研究院 A kind of IC card flow control low-power consumption ball valve

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108468825A (en) * 2018-05-25 2018-08-31 温州大学苍南研究院 A kind of IC card flow control low-power consumption ball valve

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