CN205647256U - Soft -starting circuit - Google Patents
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- CN205647256U CN205647256U CN201620525982.0U CN201620525982U CN205647256U CN 205647256 U CN205647256 U CN 205647256U CN 201620525982 U CN201620525982 U CN 201620525982U CN 205647256 U CN205647256 U CN 205647256U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02B70/00—Technologies for an efficient end-user side electric power management and consumption
- Y02B70/10—Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
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Abstract
本实用新型公开了一种软启动电路,包括反激电路和依次串接的软起继电器电路、PFC电路、LLC谐振电路和输出电路,所述反激电路的输入端接在LLC谐振电路与输出电路之间,反激电路的输出端与软起继电器电路相连。本实用新型通过DSP控制器来控制软起继电器电路中继电器的通断,DSP控制器检测PFC电路的直流母线电压,当PFC电路母线电压升到足够高时,DSP控制器发出一个信号,使得继电器吸合,短路软启动电阻,从而实现大功率开关电源安全可靠的软启动,使电路安全稳定的运行,具有结构简单、工作稳定可靠的优点。
The utility model discloses a soft start circuit, which comprises a flyback circuit, a soft start relay circuit, a PFC circuit, an LLC resonant circuit and an output circuit which are sequentially connected in series. The input terminal of the flyback circuit is connected to the LLC resonant circuit and the output circuit. Between the circuits, the output terminal of the flyback circuit is connected with the soft-start relay circuit. The utility model controls the on-off of the relay in the soft-start relay circuit through the DSP controller. The DSP controller detects the DC bus voltage of the PFC circuit. When the bus voltage of the PFC circuit rises to a high enough level, the DSP controller sends a signal to make the relay Pull in, short-circuit the soft-start resistor, so as to realize the safe and reliable soft-start of the high-power switching power supply, and make the circuit run safely and stably. It has the advantages of simple structure, stable and reliable operation.
Description
技术领域technical field
本实用新型涉及一种软启动电路。The utility model relates to a soft start circuit.
背景技术Background technique
一般开关电源的输入电路即PFC电路大都采用输出端加大电容滤波,这样在输入电路合闸时,由于电容器上的初始电压为零会形成很大的瞬时冲击电流(如图1),特别是大功率开关电源,其输入采用较大容量的滤波电容器,其冲击电流可达100A以上。在电源接通瞬间如此大的冲击电流幅值,往往会导致输入熔断器烧断,有时甚至将合闸开关的触点烧坏,轻者也会使空气开关合不上闸,上述原因均会造成开关电源无法正常投入。为此几乎所有的开关电源在其输入电路前都会设置防止冲击电流的软启动电路,以保证开关电源正常而可靠的运行。Generally, the input circuit of switching power supply, that is, the PFC circuit, mostly adopts the capacitor filter at the output end, so when the input circuit is closed, a large instantaneous inrush current will be formed because the initial voltage on the capacitor is zero (as shown in Figure 1), especially For high-power switching power supply, its input adopts a large-capacity filter capacitor, and its inrush current can reach more than 100A. Such a large inrush current amplitude at the moment the power is turned on will often cause the input fuse to blow out, and sometimes even burn out the contacts of the closing switch, or even cause the air switch to fail to close. As a result, the switching power supply cannot be put into normal operation. For this reason, almost all switching power supplies will be equipped with a soft start circuit to prevent inrush current before their input circuit, so as to ensure the normal and reliable operation of the switching power supply.
发明内容Contents of the invention
为了解决上述技术问题,本实用新型提供一种结构简单、工作可靠的软启动电路。In order to solve the above technical problems, the utility model provides a soft start circuit with simple structure and reliable operation.
本实用新型解决上述问题的技术方案是:一种软启动电路,包括反激电路和依次串接的软起继电器电路、PFC电路、LLC谐振电路和输出电路,所述反激电路的输入端接在LLC谐振电路与输出电路之间,反激电路的输出端与软起继电器电路相连。The technical solution of the utility model to solve the above-mentioned problems is: a soft start circuit, including a flyback circuit and a soft start relay circuit, a PFC circuit, an LLC resonant circuit and an output circuit connected in series in sequence, and the input terminal of the flyback circuit is connected to Between the LLC resonant circuit and the output circuit, the output terminal of the flyback circuit is connected with the soft-start relay circuit.
上述软启动电路中,所述软起继电器电路包括DSP控制器、两输入与门、第一电容、第一电阻、第二电阻、第三电阻、第四电阻、第五电阻、第六电阻、第七电阻、第一三极管、第二三极管、继电器、光耦合器和第一二极管,所述DSP控制器的输入端接PFC电路,DSP控制器的输出端接两输入与门的一个输入端,两输入与门的另一个输入端接高电平,两输入与非门的输出端经第七电阻接第二三极管的基极,所述第六电阻接在第二三极管的基极与地之间,第二三极管的发射极接地,第二三极管的集电极经第五电阻、第四电阻后接高电平,所述光耦合器包括一个第二二极管和一个第三三极管,所述第二二极管的阳极接在第五电阻和第四电阻之间,第二二极管的阴极与第二三极管的集电极相连,第三三极管的集电极接高电平,第三三极管的发射极经第三电阻接第一三极管的基极,第二电阻接在第一三极管的基极与地之间,第一电容并接在第二电阻两端,第一三极管的集电极经继电器的线圈后接高电平,所述第一二极管的阴极接第一三极管的集电极,第一二极管的阳极接高电平,所述第一电阻并接在继电器的常开触点两端,第一电阻两端作为软起继电器电路的输入端和输出端。In the above soft start circuit, the soft start relay circuit includes a DSP controller, two input AND gates, a first capacitor, a first resistor, a second resistor, a third resistor, a fourth resistor, a fifth resistor, a sixth resistor, The seventh resistor, the first triode, the second triode, a relay, an optocoupler and the first diode, the input terminal of the DSP controller is connected to the PFC circuit, and the output terminal of the DSP controller is connected to the two inputs and One input terminal of the gate, the other input terminal of the two-input AND gate is connected to a high level, the output terminal of the two-input NAND gate is connected to the base of the second transistor through the seventh resistor, and the sixth resistor is connected to the first Between the base of the second transistor and the ground, the emitter of the second transistor is grounded, the collector of the second transistor is connected to a high level after passing through the fifth resistor and the fourth resistor, and the optocoupler includes A second diode and a third triode, the anode of the second diode is connected between the fifth resistor and the fourth resistor, the cathode of the second diode is connected to the collector of the second triode The electrodes are connected, the collector of the third transistor is connected to high level, the emitter of the third transistor is connected to the base of the first transistor through the third resistor, and the second resistor is connected to the base of the first transistor. Between the pole and the ground, the first capacitor is connected to both ends of the second resistor in parallel, the collector of the first triode is connected to a high level after passing through the coil of the relay, and the cathode of the first diode is connected to the first triode The collector of the tube, the anode of the first diode is connected to high level, the first resistor is connected to both ends of the normally open contact of the relay in parallel, and the two ends of the first resistor are used as the input and output ends of the soft-start relay circuit .
上述软启动电路中,所述第一二极管为共阴极双开关二极管。In the above soft-start circuit, the first diode is a common-cathode dual-switch diode.
本实用新型的有益效果在于:本实用新型通过DSP控制器来控制软起继电器电路中继电器的通断,DSP控制器检测PFC电路的直流母线电压,当PFC电路母线电压升到足够高时,DSP控制器发出一个信号,使得继电器吸合,短路软启动电阻,从而实现大功率开关电源安全可靠的软启动,使电路安全稳定的运行,具有结构简单、工作稳定可靠的优点。The beneficial effects of the utility model are: the utility model controls the on-off of the relay in the soft-start relay circuit through the DSP controller, and the DSP controller detects the DC bus voltage of the PFC circuit. When the bus voltage of the PFC circuit rises to a high enough level, the DSP The controller sends out a signal to make the relay pull in and short-circuit the soft-start resistance, thereby realizing safe and reliable soft-start of the high-power switching power supply and making the circuit run safely and stably. It has the advantages of simple structure, stable and reliable operation.
附图说明Description of drawings
图1为开关电源输入电路合闸时产生的瞬时冲击电流示意图。Figure 1 is a schematic diagram of the instantaneous inrush current generated when the switching power supply input circuit is switched on.
图2为本实用新型的结构框图。Fig. 2 is a structural block diagram of the utility model.
图3为图2中软起继电器电路的电路图。Fig. 3 is a circuit diagram of the soft-start relay circuit in Fig. 2 .
图4为图2中LLC谐振电路的电路图。FIG. 4 is a circuit diagram of the LLC resonant circuit in FIG. 2 .
图5为图2中反激电路的电路图。FIG. 5 is a circuit diagram of the flyback circuit in FIG. 2 .
具体实施方式detailed description
下面结合附图和实施例对本实用新型作进一步的说明。Below in conjunction with accompanying drawing and embodiment the utility model is described further.
如图2所示,本实用新型包括反激电路M4、软起继电器电路、PFC电路M1、LLC谐振电路M2和输出电路M3,所述软起继电器电路、PFC电路M1、LLC谐振电路M2和输出电路M3依次串接,所述反激电路M4的输入端接在LLC谐振电路与输出电路M3之间,反激电路M4的输出端与软起继电器电路相连。U1、V1、W1为三相输入,Vout+、Vout-分别为直流输出的正极和负极,从Vout+引线与GND作为反激电路M4的输入,通过反激电路M4得到两个直流供电电压+5V、+12V,为软起继电器电路和其他上拉电路或偏置电路供电。As shown in Figure 2, the utility model includes a flyback circuit M4, a soft starting relay circuit, a PFC circuit M1, an LLC resonant circuit M2 and an output circuit M3, the soft starting relay circuit, a PFC circuit M1, an LLC resonant circuit M2 and an output The circuit M3 is sequentially connected in series, the input terminal of the flyback circuit M4 is connected between the LLC resonant circuit and the output circuit M3, and the output terminal of the flyback circuit M4 is connected with the soft-start relay circuit. U1, V1, W1 are three-phase input, Vout+, Vout- are the positive pole and negative pole of the DC output respectively, the Vout+ lead and GND are used as the input of the flyback circuit M4, and two DC power supply voltages +5V, +12V to power the soft-start relay circuit and other pull-up or bias circuits.
如图3所示,所述软起继电器电路包括DSP控制器、两输入与门Y、第一电容C1、第一电阻R1、第二电阻R2、第三电阻R3、第四电阻R4、第五电阻R5、第六电阻R6、第七电阻R7、第一三极管S1、第二三极管S2、继电器K、光耦合器D2和共阴极双开关二极管D1,所述DSP控制器的输入端接PFC电路,DSP控制器的输出端接两输入与门Y的一个输入端,两输入与门Y的另一个输入端接高电平,两输入与非门的输出端经第七电阻R7接第二三极管S2的基极,所述第六电阻R6接在第二三极管S2的基极与地之间,第二三极管S2的发射极接地,第二三极管S2的集电极经第五电阻R5、第四电阻R4后接高电平,所述光耦合器D2包括一个第二二极管和一个第三三极管,所述第二二极管的阳极接在第五电阻R5和第四电阻R4之间,第二二极管的阴极与第二三极管S2的集电极相连,第三三极管的集电极接高电平,第三三极管的发射极经第三电阻R3接第一三极管S1的基极,第二电阻R2接在第一三极管S1的基极与地之间,第一电容C1并接在第二电阻R2两端,第一三极管S1的集电极经继电器K的线圈后接高电平,所述共阴极双开关二极管D1的阴极接第一三极管S1的集电极,共阴极双开关二极管D1的阳极接高电平,所述第一电阻R1并接在继电器K的常开触点两端,第一电阻R1两端作为软起继电器电路的输入端和输出端。As shown in Figure 3, the soft-start relay circuit includes a DSP controller, a two-input AND gate Y, a first capacitor C1, a first resistor R1, a second resistor R2, a third resistor R3, a fourth resistor R4, a fifth Resistor R5, sixth resistor R6, seventh resistor R7, first triode S1, second triode S2, relay K, optocoupler D2 and common cathode double switch diode D1, the input end of the DSP controller Connect the PFC circuit, the output terminal of the DSP controller is connected to one input terminal of the two-input AND gate Y, the other input terminal of the two-input AND gate Y is connected to high level, and the output terminal of the two-input NAND gate is connected to the seventh resistor R7 The base of the second transistor S2, the sixth resistor R6 is connected between the base of the second transistor S2 and the ground, the emitter of the second transistor S2 is grounded, and the second transistor S2 The collector is connected to a high level after the fifth resistor R5 and the fourth resistor R4, and the optocoupler D2 includes a second diode and a third triode, and the anode of the second diode is connected to Between the fifth resistor R5 and the fourth resistor R4, the cathode of the second diode is connected to the collector of the second triode S2, the collector of the third triode is connected to high level, and the third triode The emitter is connected to the base of the first transistor S1 through the third resistor R3, the second resistor R2 is connected between the base of the first transistor S1 and the ground, and the first capacitor C1 is connected in parallel to the second resistor R2. terminal, the collector of the first triode S1 is connected to a high level after the coil of the relay K, the cathode of the common-cathode double-switching diode D1 is connected to the collector of the first triode S1, and the common-cathode double-switching diode D1 The anode is connected to a high level, the first resistor R1 is connected in parallel to both ends of the normally open contact of the relay K, and the two ends of the first resistor R1 are used as the input end and output end of the soft-start relay circuit.
第一电阻R1作为软启动电阻,第一电容C1与第三电阻R3形成一个低通滤波器,达到放高频干扰的目的;第二电阻R2与第三电阻R3为分压电阻,当光耦合器D2导通时,+12V电压加到第二电阻R2与第三电阻R3上,使得第一三极管S1的基极输入电压为12*R2/(R2+R3),第六电阻R6与第七电阻R7为分压电阻,使得第二三极管S2的基极输入电压为AC RELAY*R6/R6*R7,当第二三极管S2导通后,+5V电压加到第四电阻R4和第五电阻R5上,光耦合器D2并联在第五电阻R5两端通过电阻分压导通。Y为CMOS逻辑与门,当DSP控制器给一个信号,逻辑与门Y为真,输出一个高电平,使得继电器K合上。DSP控制器检测PFC电路M1的直流母线电压,当PFC电路M1母线电压升到足够高时,DSP控制器发出一个信号,使得继电器K吸合,短路第一电阻R1,从而实现大功率开关电源安全可靠的软启动。The first resistor R1 is used as a soft-start resistor, the first capacitor C1 and the third resistor R3 form a low-pass filter to achieve the purpose of amplifying high-frequency interference; the second resistor R2 and the third resistor R3 are voltage divider resistors, when optically coupled When the device D2 is turned on, the +12V voltage is applied to the second resistor R2 and the third resistor R3, so that the base input voltage of the first triode S1 is 12*R2/(R2+R3), and the sixth resistor R6 and the third resistor R3 The seventh resistor R7 is a voltage divider resistor, so that the base input voltage of the second transistor S2 is AC RELAY*R6/R6*R7, when the second transistor S2 is turned on, +5V voltage is applied to the fourth resistor On R4 and the fifth resistor R5, the optocoupler D2 is connected in parallel at both ends of the fifth resistor R5 and conducts through resistor division. Y is a CMOS logic AND gate. When the DSP controller gives a signal, the logic AND gate Y is true, and outputs a high level to make the relay K close. The DSP controller detects the DC bus voltage of the PFC circuit M1. When the bus voltage of the PFC circuit M1 rises to a high enough level, the DSP controller sends a signal to make the relay K pull in and short-circuit the first resistor R1, thereby realizing the safety of the high-power switching power supply. Reliable soft start.
图4为LLC谐振电路M2的电路图,图中Q1、Q2、Q3、Q4为功率MOSFET,Lr为谐振电感,Cr为谐振电容,Lm为变压器漏感,T为变压器。Figure 4 is the circuit diagram of the LLC resonant circuit M2, in which Q1, Q2, Q3, and Q4 are power MOSFETs, Lr is the resonant inductance, Cr is the resonant capacitor, Lm is the transformer leakage inductance, and T is the transformer.
图5为反激电路的电路图,图中Cin为大电解电容,Vz为反向击穿二极管,D41为二极管,Q为功率MOSFET,T为反击变压器,D42为整流二极管,C41为贴片电容,C42、C43、C44为大电解电容,LM7812为输出+12稳压器,LM7805为输出+5V稳压器。Figure 5 is the circuit diagram of the flyback circuit. In the figure, Cin is a large electrolytic capacitor, Vz is a reverse breakdown diode, D41 is a diode, Q is a power MOSFET, T is a flyback transformer, D42 is a rectifier diode, and C41 is a chip capacitor. C42, C43, and C44 are large electrolytic capacitors, LM7812 is an output +12 voltage regulator, and LM7805 is an output +5V voltage regulator.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111900653A (en) * | 2020-08-06 | 2020-11-06 | 国网山东省电力公司莱芜供电公司 | Automatic ventilation and dust prevention device and method for transformer substation cable interlayer |
CN113497551A (en) * | 2021-09-07 | 2021-10-12 | 天津海翼科技有限公司 | Direct-current power supply multi-path output protection circuit unit, protection circuit and underwater robot |
CN113824303A (en) * | 2021-10-28 | 2021-12-21 | 中国计量大学现代科技学院 | Digital single-phase PWM rectifier startup method |
CN115189562A (en) * | 2022-08-02 | 2022-10-14 | 山东中勤机电设备有限公司 | Power converter protection circuit, method and apparatus for cold welding machine |
CN116865547A (en) * | 2023-09-05 | 2023-10-10 | 西安图为电气技术有限公司 | Soft start method and soft start circuit |
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2016
- 2016-06-02 CN CN201620525982.0U patent/CN205647256U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN111900653A (en) * | 2020-08-06 | 2020-11-06 | 国网山东省电力公司莱芜供电公司 | Automatic ventilation and dust prevention device and method for transformer substation cable interlayer |
CN111900653B (en) * | 2020-08-06 | 2022-04-29 | 国网山东省电力公司莱芜供电公司 | A kind of automatic ventilation and dustproof device and method for substation cable interlayer |
CN113497551A (en) * | 2021-09-07 | 2021-10-12 | 天津海翼科技有限公司 | Direct-current power supply multi-path output protection circuit unit, protection circuit and underwater robot |
CN113824303A (en) * | 2021-10-28 | 2021-12-21 | 中国计量大学现代科技学院 | Digital single-phase PWM rectifier startup method |
CN115189562A (en) * | 2022-08-02 | 2022-10-14 | 山东中勤机电设备有限公司 | Power converter protection circuit, method and apparatus for cold welding machine |
CN116865547A (en) * | 2023-09-05 | 2023-10-10 | 西安图为电气技术有限公司 | Soft start method and soft start circuit |
CN116865547B (en) * | 2023-09-05 | 2023-11-14 | 西安图为电气技术有限公司 | Soft start method and soft start circuit |
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