CN205644331U - Sewing machine master control system - Google Patents
Sewing machine master control system Download PDFInfo
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- CN205644331U CN205644331U CN201620468733.2U CN201620468733U CN205644331U CN 205644331 U CN205644331 U CN 205644331U CN 201620468733 U CN201620468733 U CN 201620468733U CN 205644331 U CN205644331 U CN 205644331U
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- 238000009958 sewing Methods 0.000 title claims abstract description 52
- 230000003993 interaction Effects 0.000 claims abstract description 22
- 238000012544 monitoring process Methods 0.000 claims abstract description 8
- 239000013078 crystal Substances 0.000 claims abstract description 7
- 238000004891 communication Methods 0.000 claims abstract description 5
- 238000006243 chemical reaction Methods 0.000 claims abstract 2
- 238000001514 detection method Methods 0.000 claims description 9
- 238000012546 transfer Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims description 4
- 238000013500 data storage Methods 0.000 claims description 3
- 230000002085 persistent effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000005611 electricity Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 230000011664 signaling Effects 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005288 electromagnetic effect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000010721 machine oil Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000013021 overheating Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Sewing Machines And Sewing (AREA)
Abstract
The utility model relates to a sewing machine master control system, power strip and main control board including human -computer interaction board, separately setting, the main control board includes main control unit and motor driver module, state monitoring module, temperature and humidity sensor, the RTC clock module be connected with main control unit, the controller passes through RS 485 bus connection human -computer interaction board, and crystal oscillator, FLASH memory are connected and through UART serial bus connection 485 chip to the controller, and 485 chips pass through RS 485 bus connection power template, and the voltage conversion module of power strip on through the main control board is connected the main control board and be connected through PWM control circuit with the motor, the controller can realize connecting the WIFI module through two at least two of USB chips connections or bluetooth module carries out radio communication with the realization with external server and external equipment pegs graft with the data USB interface that reads the controller storage. The utility model discloses can realize having important production practices and realistic meaning to sewing machine remote control and management.
Description
Technical field
This utility model belongs to sewing device and controls technical field, is specifically related to a kind of sewing device main control
System.
Background technology
Industrial sewing machine controls process and is mechanician and operative employee all inputs sewing technology by guidance panel
The kinetic characteristic of parameter determination sewing machine all parts mechanism, including " the parameter to sewing electromechanical controller
Arrange ", " action executing " etc.；The industrial sewing machine of currently the majority is all that both operations is concentrated on one
Individual guidance panel completes.The current control of industrial sewing machine such as overedger generally by guidance panel with
Realize, the main control unit function singleness of the most existing sewing device, it is impossible to realize the intelligence to sewing device
Control management, it is impossible to carried out transmission and the remote operation instruction of the service data of data by remote mode
Reception, intelligence degree is relatively low, therefore, develops a kind of sewing device that can remotely control sewing machine
Master control system, has important production practices and realistic meaning.
Utility model content
The purpose of this utility model is to solve above-mentioned technical problem and provides a kind of sewing device master control
System processed.
For achieving the above object, this utility model adopts the following technical scheme that
A kind of sewing device master control system, the power panel including human-machine interaction board, being provided separately and master
Control plate；Described master control borad include master controller and the motor drive module being connected with described master controller,
State monitoring module, the detection Temperature Humidity Sensor of humiture data of current environment, RTC clock module；
Described master controller by RS485 bus connect human-machine interaction board, described master controller connect crystal oscillator,
FLASH memory also connects 485 chips by UART universal serial bus, and described 485 chips pass through RS 485
Bus connects power panel, and described power panel connects described master control borad by the voltage transformation module on master control borad
There is provided work applied voltage for master control borad and be connected by pwm control circuit with motor；Described master controller
By two USB chips connect at least two can realize connecting WIFI module or bluetooth module with realize with
External server carries out wireless communication receiver remote control commands, transmits equipment running monitoring data to remotely
Monitor terminal and by external equipment grafting to read the equipment operating data of storage in data storage
USB interface.
Described power panel includes that dsp controller and power transfer module, described power transfer module include
For outside 220 volts of alternating currents being converted to direct voltage output to the first Power convert of dsp controller
Module with for outside 220 volts of alternating currents to be converted to the second of motor operating voltage by AC-DC-AC
Power transfer module, described second source modular converter connects dsp controller, by gathering motor speed
And export pwm pulse bandwidth modulation signals to realize the closed loop control to motor.
Described human-machine interaction board includes ARM controller, display screen and man-machine interaction button, described display
Screen and man-machine interaction button connect described ARM controller respectively, and described ARM controller passes through 485 cores
Sheet connects and RS 485 bus of correspondence connects master controller, and connects corresponding crystal oscillator；Described man-machine
Mutual button can be used for set environment humiture higher limit and lower limit, motor temperature higher limit, motor
After interval time that high rotating speed, presser feet are lifted to fall, air draught persistent period, motor do not turn certain time
The length of this certain time automatically powered off and the sewing machine choosing with semi-automatic operational mode manual, automatic
Select setting and reset for warning lamp；Described display screen can show the warm and humid angle value number of current environment
According to, motor speed, motor temperature, motor set rotating speed and by trouble light display device run shape
State.
Described master controller connects the warm and humid of the humiture data of detection current environment by I2C universal serial bus
Degree sensor, described master controller connects humiture warning lamp by humiture warning circuit.
Described master controller is also connected with the motor temperature sensor for detecting motor temperature, in detection
Motor stopping is controlled when current motor temperature is higher than the higher limit set.
Described master controller is ARM control chip.
This utility model can realize sewing device and external device data transmission, by sewing device collection also
Storage device data is sent to external equipment, as server stores, it is also possible to receives external equipment and remotely passes
The instruction sent the corresponding operation of execution, it is achieved the long-range control to sewing device, not only can remotely control
Make and can be controlled face-to-face by human-machine interaction board, and by detecting the work at present of sewing device in real time
The temperature of environment and humidity condition, with the temperature of default working environment compared with humidity data, according in advance
If control programme-control sewing device work or do not work, to protection sewing device serve intelligent protection
Effect, has important production practices and realistic meaning.
Accompanying drawing explanation
The schematic diagram of the sewing device master control system that Fig. 1 provides for this utility model embodiment；
Fig. 2 show the structural representation of power panel；
Fig. 3 show the structural representation of master control borad；
Fig. 4 show the structural representation of human-machine interaction board.
Detailed description of the invention
Below, in conjunction with example, substantive distinguishing features of the present utility model and advantage are further described, but
This utility model is not limited to listed embodiment.
See shown in Fig. 1-4, a kind of sewing device master control system, including human-machine interaction board, separately set
The power panel put and master control borad；Described master control borad includes master controller and is connected with described master controller
Motor drive module, state monitoring module, the temperature and humidity sensing of humiture data of detection current environment
Device, RTC clock module, trouble light；Described master controller connects human-machine interaction board by RS 485 bus,
Described master controller connects crystal oscillator, FLASH memory and connects 485 chips by UART universal serial bus,
Described 485 chips connect power panel by RS 485 bus, and described power panel is by the electricity on master control borad
Pressure modular converter connects described master control borad, provides work applied voltage for master control borad and is controlled by PWM with motor
Circuit processed is connected；Described master controller connects at least two by two USB chips and can realize connecting
WIFI module or bluetooth module with realize with external server or mobile terminal device carry out radio communication with
And the data USB interface that external equipment grafting stores with Read Controller.
This utility model, by being provided separately power panel and master control borad, can make master control borad divide with power panel
It is not installed on the different parts of sewing device, so that flexible for installation, and be importantly provided separately,
Being isolated of master control borad and power panel can be realized, prevent the power panel electromagnetic effect to master control borad.
By described status monitoring circuit module, it is possible to achieve the various signals to sewing device, including mould
Analog quantity signal and digital signal, such as input voltage signal, pedal signal, input power position of the switch letter
Number, presser feet position signalling, shears position signalling, air draught solenoid signal, sewing Board position signal,
After pedal presser foot lifter switching signal, manual trimming switching signal, infrared light detector signal process
Store after central processor CPU processing after input to data storage (such as SD card, storage time one
Individual month, within one month, data above covered renewal successively) in or forward external equipment or external service
Device, and export instruction state according to data value situation in this locality, this locality is indicated by display lamp: normal,
Early warning, fault, export control according to current operational mode accordingly by default corresponding control program
Signal or instruction, such as presser foot lifter electromagnetic pneumatic reversal valve signal, shears electromagnetic pneumatic reversal valve signal,
Air draught electromagnetic pneumatic reversal valve signal and input power switching signal.
The plug and play storage tool such as mobile phone that described external equipment can be or USB flash disk, described external service
Device can be a control server or control server, and described sewing device can be by the equipment of collection
Operational data or equipment operating data upload onto the server, server store, and with database purchase
Device-dependent operational data or equipment run nominal data and carry out real time contrast, inquire about data base, to sentence
The ruuning situation of disconnected equipment all parts and failure condition, during including the length of service, available machine time, shutdown
Between, the working time, motor speed, electric motor starting number of times, then by server provide prompting or warning merit
Can, if prompting equipment is the need of maintenance and the corresponding parts closely stage of replacement, prompting user changes accordingly
Parts, if need to add machine oil, as judged that failure cause occurs, fault category, instruction fault bit
Put and provide fault to solve online help etc..
Described external server can use WEB page, is operated by user by WEB page and examines
See operational data or the service data of corresponding sewing device, and connect printer, to realize tables of data
Lattice carry out printing preservation.
Described external server can be connected with the mobile terminal device of user, built-in by mobile terminal device
Corresponding application software, it is possible to achieve receive the data that sewing device remotely sends by mobile terminal device
And alarm.
Wherein, described power panel includes dsp controller and power transfer module, described Power convert mould
Block include for outside 220 volts of alternating currents are converted to direct voltage output to dsp controller first electricity
Source modular converter with for outside 220 volts of alternating currents are converted to motor operating voltage by AC-DC-AC
Second source modular converter, described second source modular converter connect dsp controller, by gather electricity
Machine rotating speed also exports pwm pulse bandwidth modulation signals to realize the closed loop control to motor.
Wherein, described human-machine interaction board includes ARM controller, display screen and man-machine interaction button, institute
Stating display screen and man-machine interaction button connects described ARM controller respectively, described ARM controller is passed through
485 chips connect and RS 485 bus of correspondence connects master controller, and connect corresponding crystal oscillator.
Wherein, controller described in this utility model connects detection current environment by I2C universal serial bus
The Temperature Humidity Sensor of humiture data, it is alert that described controller connects humiture by humiture warning circuit
Show lamp.
It should be noted that in this utility model, described Temperature Humidity Sensor include temperature sensor,
Humidity sensor, can use existing commercially available finished product to use, and connects controller by I2C universal serial bus,
The temperature of the current environment of employing and humidity data are sent to controller in real time, by described controller according to
Pre-set control programs exports corresponding control instruction.
It should be noted that described motor drive module is drive and control of electric machine parts.
It should be noted that described temperature sensor, humidity sensor are mountable to the shell of sewing machine
Go up corresponding position or be embedded in shell to realize,
It should be noted that described master controller is the master controller of sewing device.
Further, in this utility model, described controller is also connected with the motor for detecting motor temperature
Temperature sensor, for controlling motor stopping when detecting current motor temperature higher than the higher limit set.
Described motor temperature sensor can be critesistor, can be disposed in the stator slot of motor, with inspection
The temperature of measured motor, described motor temperature sensor can one, it is also possible to be multiple, when for time multiple,
The meansigma methods of detection data can be taken as final temperature value, compared with the protection temperature value set, by
The corresponding control instruction shut down of controller output, thus protect motor, prevent motor overheating.
Implementing, in this utility model, described humiture warning lamp is light emitting diode.
Implementing, in this utility model, the master controller of described master control borad is ARM control chip,
It is connected communication with described human-machine interaction board by RS485 bus.
Described man-machine interaction button can be used on set environment humiture higher limit and lower limit, motor temperature
Interval time that limit value, motor maximum speed, presser feet are lifted to fall, air draught persistent period, motor are not
The length of this certain time automatically powered off after turning certain time and sewing machine are manual, automatic with semi-automatic
The selection of operational mode sets and is used for warning lamp and resets；Described display screen can show current environment
Humiture Value Data, motor speed, motor temperature, motor set rotating speed and shown by trouble light
Equipment running status.
Described human-computer interaction module is by arranging MANUAL CONTROL mode and the automatic control mode of sewing device
With semiautomatic control pattern, realize different sewing functions respectively, under MANUAL CONTROL mode, pass through hands
Move and realize manual trimming, pedal presser foot lifter and pedal stepless control motor speed；In semi-automatic control
Under molding formula, it is achieved pedal stepless control motor speed, automatic shearing and automatic needle-foot-lifting, automatically
Under control model, automatic control motor rotating speed, automatic shearing and automatic needle-foot-lifting.
The master control system of described sewing device also has motor self-locking module, for detecting that equipment is pacified
Full switch is in closure state, or the control device of equipment is time such as electromagnetic valve, cylinder are uncapped, and cuts off motor
Power supply, the equipment motor of making cannot start.
This utility model can realize sewing device and external device data transmission, by sewing device collection also
Storage device data is sent to external equipment, as server stores, it is also possible to receives external equipment and remotely passes
The instruction sent the corresponding operation of execution, it is achieved the long-range control to sewing device, not only can remotely control
Make and can be controlled face-to-face by human-machine interaction board, and by detecting the work at present of sewing device in real time
The temperature of environment and humidity condition, with the temperature of default working environment compared with humidity data, according in advance
If control programme-control sewing device work or do not work, to protection sewing device serve intelligent protection
Effect, has important production practices and realistic meaning.
The above is only preferred implementation of the present utility model, it is noted that for the art
Those of ordinary skill for, on the premise of without departing from this utility model principle, it is also possible to make some
Improvements and modifications, these improvements and modifications also should be regarded as protection domain of the present utility model.
Claims (6)
1. a sewing device master control system, it is characterised in that include human-machine interaction board, separately set
The power panel put and master control borad；Described master control borad includes master controller and is connected with described master controller
Motor drive module, state monitoring module, the temperature and humidity sensing of humiture data of detection current environment
Device, RTC clock module；Described master controller connects human-machine interaction board, described master by RS485 bus
Controller connects crystal oscillator, FLASH memory and connects 485 chips by UART universal serial bus, described
485 chips connect power panel by RS 485 bus, and described power panel is changed by the voltage on master control borad
Module connects described master control borad provides work applied voltage and with motor by pwm control circuit phase for master control borad
Connect；Described master controller connects at least two by two USB chips and can realize connecting WIFI module
Or bluetooth module is to realize carrying out wireless communication receiver remote control commands, transmission equipment with external server
Operation monitoring data are deposited to remote monitoring terminal and by external equipment grafting to read in data storage
The USB interface of the equipment operating data of storage.
Sewing device master control system the most according to claim 1, it is characterised in that described power supply
Plate includes that dsp controller and power transfer module, described power transfer module include for by outside
220 volts of alternating currents be converted to direct voltage output to dsp controller the first power transfer module with for
Outside 220 volts of alternating currents are converted to by AC-DC-AC the second source modulus of conversion of motor operating voltage
Block, described second source modular converter connects dsp controller, by gathering motor speed and exporting PWM
Pulse width modulating signal is to realize the closed loop control to motor.
Sewing device master control system the most according to claim 2, it is characterised in that described man-machine
Mutual plate includes ARM controller, display screen and man-machine interaction button, described display screen and man-machine friendship
Button connects described ARM controller respectively mutually, and described ARM controller is connected by 485 chips and corresponding
RS 485 bus connect master controller, and connect corresponding crystal oscillator；Described man-machine interaction button can be used
In set environment humiture higher limit and lower limit, motor temperature higher limit, motor maximum speed, presser feet
What interval time of being lifted to fall, air draught persistent period, motor automatically powered off after not turning certain time should
The length of certain time and the sewing machine selection with semi-automatic operational mode manual, automatic set and are used for
Warning lamp resets；Described display screen can show the humiture Value Data of current environment, motor speed,
Rotating speed that motor temperature, motor set and by trouble light display device running status.
4. according to sewing device master control system described in any one of claim 1-3, it is characterised in that
Described master controller is passed by the humiture of the humiture data that I2C universal serial bus connects detection current environment
Sensor, described master controller connects humiture warning lamp by humiture warning circuit.
Sewing device master control system the most according to claim 4, it is characterised in that described master control
Device processed is also connected with the motor temperature sensor for detecting motor temperature, in detection current motor temperature
Motor stopping is controlled during higher than the higher limit set.
Sewing device master control system the most according to claim 1, it is characterised in that described master control
Device processed is ARM control chip.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620468733.2U CN205644331U (en) | 2016-05-19 | 2016-05-19 | Sewing machine master control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620468733.2U CN205644331U (en) | 2016-05-19 | 2016-05-19 | Sewing machine master control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205644331U true CN205644331U (en) | 2016-10-12 |
Family
ID=57054996
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620468733.2U Expired - Fee Related CN205644331U (en) | 2016-05-19 | 2016-05-19 | Sewing machine master control system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205644331U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105786065A (en) * | 2016-05-19 | 2016-07-20 | 天津市中马骏腾精密机械制造有限公司 | Main control system of sewing equipment |
| CN107507336A (en) * | 2017-10-10 | 2017-12-22 | 深圳怡化电脑股份有限公司 | A kind of control method of finance device, mainboard and finance device |
-
2016
- 2016-05-19 CN CN201620468733.2U patent/CN205644331U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105786065A (en) * | 2016-05-19 | 2016-07-20 | 天津市中马骏腾精密机械制造有限公司 | Main control system of sewing equipment |
| CN105786065B (en) * | 2016-05-19 | 2018-02-09 | 天津市中马骏腾精密机械制造有限公司 | A kind of sewing device master control system |
| CN107507336A (en) * | 2017-10-10 | 2017-12-22 | 深圳怡化电脑股份有限公司 | A kind of control method of finance device, mainboard and finance device |
| CN107507336B (en) * | 2017-10-10 | 2023-12-26 | 深圳怡化电脑股份有限公司 | Financial equipment control method, main board and financial equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161012 |