CN205640314U - Energy -efficient lamp based on hard lamp strip cluster of LED ceramic package - Google Patents
Energy -efficient lamp based on hard lamp strip cluster of LED ceramic package Download PDFInfo
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- CN205640314U CN205640314U CN201620376129.7U CN201620376129U CN205640314U CN 205640314 U CN205640314 U CN 205640314U CN 201620376129 U CN201620376129 U CN 201620376129U CN 205640314 U CN205640314 U CN 205640314U
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Abstract
The utility model discloses an energy -efficient lamp based on hard lamp strip cluster of LED ceramic package, the electricity -saving lamp comprises distribution structure and luminous body, the distribution structure includes that power conversion module and contact grafting portion, the output department of contact grafting portion are equipped with contact and positioning clamp seat. The luminous body is including the luminotron of connecting platform and a plurality of same sizes, connects platform department and is equipped with luminotron locating hole and location buckle, and when connecting the platform and plant in positioning clamp seat with the location buckle, luminotron electrode fixed point contacts on messenger's luminotron with contact grafting portion output contact, the luminotron includes the conductive terminal of printing opacity cover, the hard lamp strip of LED and a plurality of rods, the hard lamp strip of conductive terminal vertical bracing, and conductive terminal terminal head in hard lamp strip electrode department, a conductive terminal and welded fastening are answered to every electrode pair, and the terminal bottom is worn out the printing opacity cover and is formed the luminotron electrode, the utility model provides the production efficiency of encapsulation LED lamp strip in lamps and lanterns has been risen to make the product possess higher modularization characteristic, be convenient for prepare with the assembly line.
Description
Technical field
This utility model relates to lighting apparatus field, a kind of energy-efficient lamp based on LED ceramic package hard lamp bar cluster.
Background technology
In recent years, LED light source is widely applied in lighting apparatus, but it is difficult to due to the preparation of great power LED unit of luminous and price is high, constrain the high-power of LED light source to a certain extent, part researcher is had to propose the LED light emitting array with finished product to substitute the scheme of high-power LED unit of luminous, but LED light-emitting section still suffers from heat dissipation problem, and the LED light emitting array of small size is often presented in finished circuit board, if in the narrow and small confined space it is encapsulated in light fixture, its welding and sealing by fusing operation all acquire a certain degree of difficulty, generally require manual operation, production efficiency is the lowest.
Light fixture new national standard GB7000.1-2015 specify that blue light limits requirement, and its clear stipulaties should be according to IEC/TR with the light fixture of integral LED or LED module
62778 carry out blue light hazard evaluation, must not exceed RG1 for child by movable light fixture and mini light night, the blue light hazard rating recorded in 200mm distance；This is additionally arranged the assessment reference in terms of health to the manufacturer's standard of light fixture, when LED light emitting array is encapsulated in lamp interior, it is also necessary to the blue light that whether can reach new national standard in view of final products limits requirement.
The patent of publication number 203162665U discloses a kind of earthenware multitube LED, the LED of big output light flux is made by encapsulating LED light-emitting section in light fixture, but the process employs crystalline ceramics tube core to support LED light-emitting section, the wire of LED light-emitting section need to dock with die leads in small space, common process is difficult to realize, under prior art, there is high light face and low light level face in LED light-emitting section, if encapsulating multiple light-emitting section in single tube to make fluorescent tube uniformly go out light to affect heat radiation, the light output of multiple light-emitting sections can be the most superimposed, such as design or Rig up error, also easily requirement is limited because lamp wall local light flux excessive generation blue light overflows the blue light making product be unable to reach light fixture new national standard GB7000.1-2015；If fluorescent tube only encapsulates a light-emitting section in this this design, the light-emitting area of fluorescent tube must be manually adjusted to guarantee the uniform in light emission on each of light fixture, relatively complicated installing.
Summary of the invention
The utility model proposes a kind of energy-efficient lamp based on LED ceramic package hard lamp bar cluster, optimization by lamp bar encapsulating structure hard to LED, and use specific luminous body connected structure, solve the production efficiency difficult problem encapsulating LED lamp bar in light fixture well, and make this series products possess higher modular characteristics, it is easy to be prepared in a pipeline fashion, is greatly improved production efficiency.
This utility model is by the following technical solutions.
A kind of energy-efficient lamp based on LED ceramic package hard lamp bar cluster, described electricity-saving lamp is made up of distribution structure and luminous body；Described distribution structure includes power transfer module and Plug Division, contact, the input of described power transfer module is connected with externally fed, the input of Plug Division, described contact is connected with the outfan of power transfer module, and the output of Plug Division, described contact is provided with the contact by precalculated position ordered arrangement and location deck.
Described luminous body includes connected unit and the luminous tube of some same sizes, luminous tube hole, location and locating fastener it is provided with at described connected unit, one end, hole, described luminous tube location is used for luminous tube of planting, being provided with at other end side by the luminous tube electrode fixing point of precalculated position ordered arrangement, the arrangement position of described luminous tube electrode fixing point is corresponding with outfan contact, Plug Division, contact；The light-emitting area of described luminous tube divides high light face and low light level face；In luminous tube is inserted in hole, luminous tube location, and when luminous tube electrode is fixed on luminous tube electrode fixed point, the high light face of luminous tube is positioned at the exiting surface side of luminous body；When the connected unit of luminous body is inserted in location deck with locating fastener, described luminous tube electrode fixing point is formed with outfan contact, Plug Division, contact and electrically connects, makes luminous tube electroluminescent.
Described luminous tube includes an airtight diffuser, a LED hard lamp bar and the conducting terminal of some rods, the electrode of described LED hard lamp bar concentrates the one end being located at long limit, described LED hard lamp bar by conducting terminal vertical support in diffuser, fill heat-conducting gas layer in diffuser, diffuser inwall is covered with fluorescent coating；When conducting terminal supports LED hard lamp bar, conducting terminal props up at the electrode of LED hard lamp bar with top terminal head, the corresponding conducting terminal of each electrode, electrical connection is formed at the welded electrode being fixed on LED hard lamp bar of terminal head, conducting terminal stage casing is fixed at diffuser, and terminal lower portion passes the part of diffuser and uses as luminous tube electrode.
The supporting construction of conducting terminal lamp hard to LED bar in described luminous tube, its preparation method is:
A, thin elastic sheet metal is carried out stamping-out, make sheet metal form side and there is the blank flat of multiple parallel conducting terminal shape, the terminal head that conducting terminal electrically connects for lamp bar hard with LED is positioned at blank sheet edge, terminal head is the bifurcated formed by two metal lug, the electrode of terminal head size and spacing lamp hard with LED bar is corresponding, and terminal is still connected with sheet metal.
B, on the terminal head at blank flat edge plant LED hard lamp bar, make the electrode of LED hard lamp bar contact with terminal head, one conducting terminal of each electrode contact, then the electrode of the welded LED of making hard lamp bar is fixed on terminal head.
C, on sheet metal, cut off the body of rod tail end of conducting terminal, make the conducting terminal being fixed with LED hard lamp bar separate with sheet metal.
D, the conducting terminal being fixed with LED hard lamp bar being loaded in the untight diffuser in one end, terminal bottom passes the unclosed end of diffuser.
E, being filled with heat-conducting gas in diffuser, the unclosed end of diffuser is carried out sealing by fusing, makes terminal stage casing be fixed by diffuser, the terminal head in diffuser supports LED hard lamp bar, and the terminal tail end passing diffuser forms luminous tube electrode.
Described diffuser is the diffuser processed through frosted.
Described heat-conducting gas layer is with noble gas or inactive gas molding.
Described fluorescent coating is may filter that the fluorescent material molding of blue light.
The input of described power transfer module is by auger type footing or plug-in base is connected with externally fed.
Described LED hard lamp bar is the LED lamp bar of the ceramic package of one side luminescence, and its light-emitting area points to the high light face of luminous tube.
In this utility model, described luminous body includes connected unit and the luminous tube of some same sizes, luminous tube hole, location and locating fastener it is provided with at described connected unit, one end, hole, described luminous tube location is used for luminous tube of planting, it is provided with by the luminous tube electrode fixing point of precalculated position ordered arrangement at other end side, in luminous tube is inserted in hole, luminous tube location, and when luminous tube electrode is fixed on luminous tube electrode fixed point, the high light face of luminous tube is positioned at the exiting surface side of luminous body；This design makes the electric connection structure of luminous tube and light direction adjust and can complete at same in-process, and when luminous tube completes electrical connection in product described in the utility model, its exiting surface automatically points to correct direction, saved man-hour.
In this utility model, described luminous tube includes an airtight diffuser, a LED hard lamp bar and two conducting terminals, described LED hard lamp bar by conducting terminal vertical support, is filled heat-conducting gas layer, diffuser inwall is covered with fluorescent coating in diffuser in diffuser；When conducting terminal supports LED hard lamp bar, conducting terminal props up at the conductive contact of LED hard lamp bar with top terminal head, the welded conductive contact being fixed on LED hard lamp bar of terminal head, conducting terminal stage casing is fixed at diffuser, and terminal lower portion passes the part of diffuser and uses as luminous tube electrode；LED hard lamp bar encapsulating structure in light fixture has been simplified in this design significantly, the supporting construction of LED hard lamp bar also uses as conductive structure simultaneously, simplifies encapsulation, reduces packaging technology difficulty, also make the heat-dissipating space in luminous tube bigger, beneficially improving product service life.
In this utility model, the input of described power transfer module is connected with externally fed, the input of Plug Division, described contact is connected with the outfan of power transfer module, and the output of Plug Division, described contact is provided with the contact by precalculated position ordered arrangement and location deck；Luminous tube hole, location and locating fastener it is provided with at described connected unit, one end, hole, described luminous tube location is used for luminous tube of planting, being provided with at other end side by the luminous tube electrode fixing point of precalculated position ordered arrangement, the arrangement position of described luminous tube electrode fixing point is corresponding with outfan contact, Plug Division, contact；When the connected unit of luminous body is inserted in location deck with locating fastener, described luminous tube electrode fixing point is formed with outfan contact, Plug Division, contact and electrically connects, makes luminous tube electroluminescent；This design enhances the modularity feature of this product so that each position of this product can form each assembly being prone to splicing in the way of modularized production, more unified assembles, can effective improving production efficiency.
In this utility model, direct is the blank flat containing conducting terminal shape with thin elastic sheet metal stamping-out, plant on blank flat again and weld LED hard lamp bar, then cut from blank flat and be welded with the LED hard lamp bar of conducting terminal and be packaged, most flow processs of which can be carried out by mechanical flow waterline, being greatly improved product manufacturing efficiency, technique is simple and is easily achieved.
In this utility model, one the most corresponding LED hard lamp bar of diffuser, belong to the modularized design that structure is fixing, its radiating efficiency is high, and the light intensity superposition problem that can produce when avoiding the design of many lamps bar, the luminous flux of the proportioning of phosphor powder layer and technique easily lamp bar hard with LED mates, be conducive to the absorption efficiency promoting the phosphor powder layer in diffuser to the blue light in LED light line, it is difficult to produce blue light because luminous flux is big overflow, the blue light that light fixture is easier to comply with in light fixture new national standard limits requirement, also reduce the operation difficulty adhering to phosphor powder layer in diffuser.
In this utility model, by the particular design to luminotron structure, the conductive supporting of hard for LED lamp bar, luminous tube are encapsulated these strict assembly precisions of needs and the improvement of bubble-tight operation, makes it to use pipeline system to produce, process efficiency can be promoted, be of value to again lifting end product quality.
Accompanying drawing explanation
Explanation further details of to this utility model with detailed description of the invention below in conjunction with the accompanying drawings:
Accompanying drawing 1 is the decomposition cut-away illustration of product described in the utility model；
Accompanying drawing 2 is the cut-away illustration on the other direction of the luminous tube of product described in the utility model；
Accompanying drawing 3 is the schematic diagram of the blank flat of plant LED hard lamp bar in product preparation process described in the utility model；
In figure: 1-luminous body；2-distribution structure；3-power transfer module；Plug Division, 4-contact；5-contact；6-positions deck；7-connected unit；8-luminous tube；9-locating fastener；10-luminous tube electrode fixing point；11-conducting terminal；12-LED hard lamp bar；13-diffuser；14-terminal head；The electrode of 15-LED hard lamp bar；The light-emitting area of 16-LED hard lamp bar；The 17-terminal body of rod；The high light face of 18-luminous tube；The low light level face of 19-luminous tube；20-blank flat；21-auger type footing.
Detailed description of the invention
As shown in Figure 1, Figure 2, Figure 3 shows, a kind of energy-efficient lamp based on LED ceramic package hard lamp bar cluster, it is characterised in that: described electricity-saving lamp is made up of distribution structure 2 and luminous body 1；Described distribution structure includes power transfer module 3 and Plug Division, contact 4, the input of described power transfer module 3 is connected with externally fed, the input of Plug Division, described contact 4 is connected with the outfan of power transfer module, and the output of Plug Division, described contact is provided with the contact 5 by precalculated position ordered arrangement and location deck 6.
Described luminous body 1 includes the luminous tube 8 of connected unit 7 and some same sizes, luminous tube hole, location and locating fastener 9 it is provided with at described connected unit 7, one end, hole, described luminous tube location is used for luminous tube 8 of planting, being provided with at other end side by the luminous tube electrode fixing point 10 of precalculated position ordered arrangement, the arrangement position of described luminous tube electrode fixing point 10 is corresponding with outfan contact 5, Plug Division, contact；The light-emitting area of described luminous tube 8 divides high light face and low light level face；In luminous tube 8 is inserted in hole, luminous tube location, and when luminous tube electrode is fixed on luminous tube electrode fixed point, the high light face of luminous tube 8 is positioned at the exiting surface side of luminous body；When the connected unit 7 of luminous body 1 is inserted in location deck 6 with locating fastener 9, described luminous tube electrode fixing point is formed with outfan contact, Plug Division, contact and electrically connects, makes luminous tube 8 electroluminescent.
Described luminous tube includes airtight 13, LED hard lamp bar 12 of diffuser and the conducting terminal 11 of some rods, the electrode of described LED hard lamp bar 12 concentrates the one end being located at long limit, described LED hard lamp bar 12 by conducting terminal 11 vertical support in diffuser 13, fill heat-conducting gas layer in diffuser 13, diffuser 13 inwall is covered with fluorescent coating；When conducting terminal 11 supports LED hard lamp bar 12, conducting terminal 11 with top terminal head 14 at the electrode 15 of LED hard lamp bar 12, the corresponding conducting terminal 11 of each electrode 15, electrical connection is formed at the welded electrode 15 being fixed on LED hard lamp bar of terminal head 14, the conducting terminal body of rod 17 stage casing is fixed in diffuser 13, and the terminal body of rod 17 bottom passes the part of diffuser 13 and uses as luminous tube 8 electrode.
The supporting construction of conducting terminal lamp hard to LED bar in described luminous tube, its preparation method is:
A, thin elastic sheet metal is carried out stamping-out, make sheet metal form side and there is the blank flat 20 of multiple parallel conducting terminal shape, the terminal head 14 that conducting terminal electrically connects for lamp bar hard with LED is positioned at blank sheet edge, terminal head is the bifurcated formed by two metal lug, the electrode of terminal head size and spacing lamp hard with LED bar is corresponding, and terminal 17 is still connected with sheet metal.
B, on the terminal head 14 at blank flat edge plant LED hard lamp bar 12, make the electrode of LED hard lamp bar contact with terminal head, one conducting terminal of each electrode contact, then the electrode of the welded LED of making hard lamp bar is fixed on terminal head.
C, on sheet metal, cut off the body of rod tail end of conducting terminal, make the conducting terminal being fixed with LED hard lamp bar separate with sheet metal.
D, the conducting terminal being fixed with LED hard lamp bar being loaded in the untight diffuser in one end, terminal bottom passes the unclosed end of diffuser.
E, being filled with heat-conducting gas in diffuser, the unclosed end of diffuser is carried out sealing by fusing, makes the terminal body of rod 17 stage casing be fixed by diffuser, the terminal head in diffuser supports LED hard lamp bar, and the terminal tail end passing diffuser forms luminous tube electrode.
Described diffuser 13 is the diffuser processed through frosted.
Described heat-conducting gas layer is with noble gas or inactive gas molding.
Described fluorescent coating is may filter that the fluorescent material molding of blue light.
The input of described power transfer module 3 is by auger type footing 21 or plug-in base is connected with externally fed.
Described LED hard lamp bar 12 is the LED lamp bar of the ceramic package of one side luminescence, and its light-emitting area 16 points to the high light face 18 of luminous tube 8.
Claims (6)
1. an energy-efficient lamp based on LED ceramic package hard lamp bar cluster, it is characterised in that: described electricity-saving lamp is made up of distribution structure and luminous body；Described distribution structure includes power transfer module and Plug Division, contact, the input of described power transfer module is connected with externally fed, the input of Plug Division, described contact is connected with the outfan of power transfer module, and the output of Plug Division, described contact is provided with the contact by precalculated position ordered arrangement and location deck；
Described luminous body includes connected unit and the luminous tube of some same sizes, luminous tube hole, location and locating fastener it is provided with at described connected unit, one end, hole, described luminous tube location is used for luminous tube of planting, being provided with at other end side by the luminous tube electrode fixing point of precalculated position ordered arrangement, the arrangement position of described luminous tube electrode fixing point is corresponding with outfan contact, Plug Division, contact；The light-emitting area of described luminous tube divides high light face and low light level face；In luminous tube is inserted in hole, luminous tube location, and when luminous tube electrode is fixed on luminous tube electrode fixed point, the high light face of luminous tube is positioned at the exiting surface side of luminous body；When the connected unit of luminous body is inserted in location deck with locating fastener, described luminous tube electrode fixing point is formed with outfan contact, Plug Division, contact and electrically connects, makes luminous tube electroluminescent；
Described luminous tube includes an airtight diffuser, a LED hard lamp bar and the conducting terminal of some rods, the electrode of described LED hard lamp bar concentrates the one end being located at long limit, described LED hard lamp bar by conducting terminal vertical support in diffuser, fill heat-conducting gas layer in diffuser, diffuser inwall is covered with fluorescent coating；When conducting terminal supports LED hard lamp bar, conducting terminal props up at the electrode of LED hard lamp bar with top terminal head, the corresponding conducting terminal of each electrode, electrical connection is formed at the welded electrode being fixed on LED hard lamp bar of terminal head, conducting terminal stage casing is fixed at diffuser, and terminal lower portion passes the part of diffuser and uses as luminous tube electrode.
A kind of energy-efficient lamp based on LED ceramic package hard lamp bar cluster the most according to claim 1, it is characterised in that: described diffuser is the diffuser processed through frosted.
A kind of energy-efficient lamp based on LED ceramic package hard lamp bar cluster the most according to claim 1, it is characterised in that: described heat-conducting gas layer is with noble gas or inactive gas molding.
A kind of energy-efficient lamp based on LED ceramic package hard lamp bar cluster the most according to claim 1, it is characterised in that: described fluorescent coating is may filter that the fluorescent material molding of blue light.
A kind of energy-efficient lamp based on LED ceramic package hard lamp bar cluster the most according to claim 1, it is characterised in that: the input of described power transfer module is by auger type footing or plug-in base is connected with externally fed.
A kind of energy-efficient lamp based on LED ceramic package hard lamp bar cluster the most according to claim 1, it is characterised in that: described LED hard lamp bar is the LED lamp bar of the ceramic package of one side luminescence, and its light-emitting area points to the high light face of luminous tube.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620376129.7U CN205640314U (en) | 2016-04-29 | 2016-04-29 | Energy -efficient lamp based on hard lamp strip cluster of LED ceramic package |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620376129.7U CN205640314U (en) | 2016-04-29 | 2016-04-29 | Energy -efficient lamp based on hard lamp strip cluster of LED ceramic package |
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| CN205640314U true CN205640314U (en) | 2016-10-12 |
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| CN201620376129.7U Active CN205640314U (en) | 2016-04-29 | 2016-04-29 | Energy -efficient lamp based on hard lamp strip cluster of LED ceramic package |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105782743A (en) * | 2016-04-29 | 2016-07-20 | 福建明业新能源科技有限公司 | LED (Light Emitting Diode) ceramic packaged rigid light bar cluster-based high-efficiency and energy-saving lamp and preparation method thereof |
| CN109282176A (en) * | 2018-08-31 | 2019-01-29 | 宁波凯耀电器制造有限公司 | A kind of modularized limit emitting diode (LED) array light fixture |
-
2016
- 2016-04-29 CN CN201620376129.7U patent/CN205640314U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105782743A (en) * | 2016-04-29 | 2016-07-20 | 福建明业新能源科技有限公司 | LED (Light Emitting Diode) ceramic packaged rigid light bar cluster-based high-efficiency and energy-saving lamp and preparation method thereof |
| CN109282176A (en) * | 2018-08-31 | 2019-01-29 | 宁波凯耀电器制造有限公司 | A kind of modularized limit emitting diode (LED) array light fixture |
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