CN205636301U - Cloth deckle edge processing apparatus based on computer technology - Google Patents
Cloth deckle edge processing apparatus based on computer technology Download PDFInfo
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Abstract
本实用新型公开了一种基于计算机技术的布料毛边处理装置,包括有输送平台、电阻丝加热器、连杆、电动伸缩杆、控制器系统,所述控制器系统上集成有控制单元、红外距离传感器、电源单元、功率调节单元、延时继电器、伸缩杆驱动单元、无线通信单元、导辊驱动单元,所述控制单元通过伸缩杆驱动单元与电动伸缩杆电连接,所述控制单元与红外距离传感器电连接。本实用新型通过电阻丝加热器装置去除布料毛边,一边控制布料移动,一边控制烧除布料两侧的毛边,操作方便安全,效率提高,同时红外测距传感器使电阻丝加热器与布料之间的位移可实现精准可调,满足了不同布料或同一布料不同位置的不同去毛边要求的需要。
The utility model discloses a cloth burr processing device based on computer technology, which comprises a conveying platform, a resistance wire heater, a connecting rod, an electric telescopic rod, and a controller system. The controller system is integrated with a control unit, an infrared distance sensor, power supply unit, power adjustment unit, delay relay, telescopic rod drive unit, wireless communication unit, guide roller drive unit, the control unit is electrically connected to the electric telescopic rod through the telescopic rod drive unit, and the distance between the control unit and the infrared The sensor is electrically connected. The utility model removes the burrs of the cloth through the resistance wire heater device, controls the movement of the cloth, and controls the burning of the burrs on both sides of the cloth at the same time, the operation is convenient and safe, and the efficiency is improved. The displacement can be precisely adjusted to meet the needs of different deburring requirements for different fabrics or different positions of the same fabric.
Description
技术领域technical field
本实用新型涉及基于计算机技术的布料加工装置领域,具体涉及一种基于计算机技术的布料毛边处理装置。The utility model relates to the field of cloth processing devices based on computer technology, in particular to a cloth burr processing device based on computer technology.
背景技术Background technique
布料在编织后,在布料的两边会有很多毛边,如果不去除毛边,在下一步的工序中带来很多的不便,同时影响布料的质量。利用手工剪除毛边的话,操作极其复杂繁琐,效率极低,利用火焰去毛边的话,火焰难以控制,且与布料接触存在安全隐患。而且已有的装置在去除布料毛边时,布料与去毛边器具之间的具体不可调,不能满足不同布料、不同去毛边要求的需要。After the fabric is woven, there will be many burrs on both sides of the fabric. If the burrs are not removed, it will bring a lot of inconvenience in the next process and affect the quality of the fabric. If the burrs are cut by hand, the operation is extremely complicated and cumbersome, and the efficiency is extremely low. If the burrs are removed by flame, the flame is difficult to control, and there is a safety hazard in contact with the cloth. Moreover, when the existing device removes the burrs of the cloth, the specific relationship between the cloth and the deburring utensil cannot be adjusted, which cannot meet the needs of different cloths and different deburring requirements.
而且,现有的去除布料毛边装置只能满足简单机械的毛边处理要求,操作不够智能化,烧毛边时的操作精确性不足,无法在同一条布料上的不同位置精确操作出不同的布料毛边处理效果。Moreover, the existing fabric deburring device can only meet the requirements of simple mechanical deburring, and the operation is not intelligent enough, and the operation accuracy during singeing is insufficient, and it is impossible to accurately operate different fabric deburring treatments at different positions on the same fabric. Effect.
实用新型内容Utility model content
本实用新型的目的在于克服现有技术中存在的上述问题,提供一种基于计算机技术的布料毛边处理装置,电阻丝加热器结合机械驱动装置和基于计算机调控技术的电气信号控制系统,实现精确智能化的布料毛边处理效果。The purpose of the utility model is to overcome the above-mentioned problems in the prior art, and provide a cloth burr processing device based on computer technology. The resistance wire heater is combined with a mechanical drive device and an electrical signal control system based on computer regulation technology to realize accurate and intelligent Optimized cloth rough edge processing effect.
为实现上述技术目的,达到上述技术效果,本实用新型通过以下技术方案实现:In order to achieve the above-mentioned technical purpose and achieve the above-mentioned technical effect, the utility model is realized through the following technical solutions:
一种基于计算机技术的布料毛边处理装置,包括有输送平台、电阻丝加热器、连杆、电动伸缩杆以及控制器系统,所述输送平台下方通过支架固定,所述输送平台的两端分别设有导辊,所述导辊之间的输送平台两侧分别向内凹陷的设有缺口。A cloth burr processing device based on computer technology, including a conveying platform, a resistance wire heater, a connecting rod, an electric telescopic rod and a controller system, the lower part of the conveying platform is fixed by a bracket, and the two ends of the conveying platform are respectively set There are guide rollers, and the two sides of the conveying platform between the guide rollers are respectively recessed inwards and provided with gaps.
所述缺口外侧设置电阻丝加热器,所述控制器系统固定于支架其中一支撑柱上,所述控制器系统上集成有控制单元、红外距离传感器、电源单元、功率调节单元、延时继电器、伸缩杆驱动单元、无线通信单元、导辊驱动单元。A resistance wire heater is arranged on the outside of the gap, and the controller system is fixed on one of the support columns of the bracket. The controller system is integrated with a control unit, an infrared distance sensor, a power supply unit, a power adjustment unit, a delay relay, Telescopic rod drive unit, wireless communication unit, guide roller drive unit.
所述控制单元通过伸缩杆驱动单元与电动伸缩杆电连接,传输信号以电气控制电动伸缩杆的伸长和收缩。所述电动伸缩杆通过连杆与电阻丝加热器垂直方向机械固定连接。The control unit is electrically connected to the electric telescopic rod through the telescopic rod driving unit, and transmits signals to electrically control the extension and contraction of the electric telescopic rod. The electric telescopic rod is mechanically fixedly connected with the resistance wire heater in the vertical direction through a connecting rod.
所述控制单元与红外距离传感器电连接,所述红外距离传感器与连杆的位置在同一条水平线上。The control unit is electrically connected with the infrared distance sensor, and the position of the infrared distance sensor and the connecting rod is on the same horizontal line.
所述导辊与电机驱动装置机械传动连接,所述控制单元通过导辊驱动单元与电机驱动装置电连接。The guide roller is mechanically connected to the motor drive device, and the control unit is electrically connected to the motor drive device through the guide roller drive unit.
所述控制单元通过功率调节单元、延时继电器与电阻丝加热器电连接。当调节功率调节单元要改变电阻丝加热器的发热功率时,控制单元可通过延时继电器延时一段时间再实现操作效果。The control unit is electrically connected with the resistance wire heater through the power adjustment unit and the delay relay. When adjusting the power adjustment unit to change the heating power of the resistance wire heater, the control unit can delay for a period of time through the delay relay to realize the operation effect.
所述电源单元与控制单元电连接,所述控制单元通过无线通信单元与远端的计算机无线通讯。The power supply unit is electrically connected with the control unit, and the control unit communicates wirelessly with the remote computer through the wireless communication unit.
进一步地,所述缺口的长度不小于输送平台长度的3/4。缺口的长度即为电阻丝加热器的纵向可位移长度。Further, the length of the gap is not less than 3/4 of the length of the delivery platform. The length of the gap is the longitudinal displaceable length of the resistance wire heater.
进一步地,所述红外距离传感器采用红外脉冲式传感器,所述连杆可高效反射红外线。红外距离传感器发射脉冲式红外线,经连杆反射回来,根据反射时间计算距离。Further, the infrared distance sensor adopts an infrared pulse sensor, and the connecting rod can reflect infrared rays efficiently. The infrared distance sensor emits pulsed infrared rays, which are reflected back by the connecting rod, and the distance is calculated according to the reflection time.
进一步地,所述控制器系统采用基于ARM内核的16/32位处理器系统。Further, the controller system adopts a 16/32-bit processor system based on ARM core.
进一步地,所述控制器系统与电动伸缩杆垂直机械固定连接。Further, the controller system is vertically and mechanically fixedly connected to the electric telescopic rod.
本实用新型的有益效果是:The beneficial effects of the utility model are:
本实用新型利用基于计算机联控技术和电动伸缩杆驱动的电阻丝加热器装置去除布料的毛边,一边控制布料移动,一边控制烧除布料两侧的毛边,操作方便安全,效率提高,同时红外测距传感器使电阻丝加热器与布料之间的位移可实现精准可调,满足了不同布料或同一布料不同位置的不同去毛边要求的需要。The utility model uses the resistance wire heater device based on the computer joint control technology and the electric expansion rod to remove the burrs of the cloth, and controls the movement of the cloth while controlling the burning of the burrs on both sides of the cloth. The operation is convenient and safe, and the efficiency is improved. The distance sensor enables the displacement between the resistance wire heater and the fabric to be accurately adjusted, meeting the needs of different deburring requirements for different fabrics or different positions of the same fabric.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例的技术方案,下面将对实施例描述所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings required for the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1是本实用新型一种基于计算机技术的布料毛边处理装置的结构示意图;Fig. 1 is a structural representation of a cloth burr processing device based on computer technology of the present invention;
图2是本实用新型一种基于计算机技术的布料毛边处理装置的原理结构框图;Fig. 2 is a schematic structural block diagram of a cloth burr processing device based on computer technology of the present invention;
附图中,各标号所代表的部件列表如下:In the accompanying drawings, the list of parts represented by each label is as follows:
1-支架;2-输送平台;3-导辊;4-缺口;5-电阻丝加热器;6-连杆;7-电动伸缩杆;8-控制器系统;81-控制单元;82-红外距离传感器;83-电源单元;84-功率调节单元;85-延时继电器;86伸缩杆驱动单元;87-无线通信单元;88-导辊驱动单元;9-电机驱动装置。1-support; 2-conveying platform; 3-guide roller; 4-gap; 5-resistance wire heater; 6-connecting rod; 7-electric telescopic rod; 8-controller system; 81-control unit; 82-infrared Distance sensor; 83-power supply unit; 84-power adjustment unit; 85-delay relay; 86 telescopic rod drive unit; 87-wireless communication unit; 88-guide roller drive unit;
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without creative efforts belong to the scope of protection of the present utility model.
在本实用新型的描述中,需要理解的是,术语“开孔”、“上”、“下”、“厚度”、“顶”、“中”、“长度”、“内”、“四周”等指示方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的组件或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present invention, it should be understood that the terms "opening", "upper", "lower", "thickness", "top", "middle", "length", "inner", "surrounding" Indicating orientations or positional relationships, etc., are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying that the components or elements referred to must have a specific orientation, and be constructed and operated in a specific orientation, so it cannot be understood as a reference to the utility model. New types of restrictions.
请参阅图1-2所示,本实用新型为一种基于计算机技术的布料毛边处理装置,包括有输送平台2、电阻丝加热器5、连杆6、电动伸缩杆7以及控制器系统8,所述输送平台2下方通过支架1固定,所述输送平台2的两端分别设有导辊3,所述导辊3之间的输送平台2两侧分别向内凹陷的设有缺口4。Please refer to Fig. 1-2, the utility model is a cloth burr processing device based on computer technology, including a conveying platform 2, a resistance wire heater 5, a connecting rod 6, an electric telescopic rod 7 and a controller system 8, The lower part of the conveying platform 2 is fixed by a bracket 1 , guide rollers 3 are respectively provided at both ends of the conveying platform 2 , and gaps 4 are provided on both sides of the conveying platform 2 between the guide rollers 3 and are recessed inward.
所述缺口4外侧设置电阻丝加热器5,所述控制器系统8固定于支架1左端支撑柱上,所述控制器系统8上集成有控制单元81、红外距离传感器82、电源单元83、功率调节单元84、延时继电器85、伸缩杆驱动单元86、无线通信单元87、导辊驱动单元88。A resistance wire heater 5 is arranged outside the gap 4, and the controller system 8 is fixed on the support column at the left end of the bracket 1. The controller system 8 is integrated with a control unit 81, an infrared distance sensor 82, a power supply unit 83, a power An adjustment unit 84 , a delay relay 85 , a telescoping rod drive unit 86 , a wireless communication unit 87 , and a guide roller drive unit 88 .
所述控制单元81通过伸缩杆驱动单元86与电动伸缩杆7电连接,传输信号以电气控制电动伸缩杆7的伸长和收缩。所述电动伸缩杆7通过连杆6与电阻丝加热器5垂直方向机械固定连接。The control unit 81 is electrically connected to the electric telescopic rod 7 through the telescopic rod driving unit 86 , and transmits signals to electrically control the extension and contraction of the electric telescopic rod 7 . The electric telescopic rod 7 is mechanically fixedly connected with the resistance wire heater 5 in the vertical direction through the connecting rod 6 .
所述控制单元81与红外距离传感器82电连接,所述红外距离传感器82与连杆6的位置在同一条水平线上。The control unit 81 is electrically connected to an infrared distance sensor 82 , and the position of the infrared distance sensor 82 and the connecting rod 6 are on the same horizontal line.
所述导辊3与电机驱动装置9机械传动连接,所述电机驱动装置9设置于导辊3内部,在图1中未示出。所述控制单元81通过导辊驱动单元88与电机驱动装置9电连接。The guide roller 3 is mechanically connected with the motor drive device 9, and the motor drive device 9 is arranged inside the guide roller 3, which is not shown in FIG. 1 . The control unit 81 is electrically connected to the motor driving device 9 through the guide roller driving unit 88 .
所述控制单元81通过功率调节单元84、延时继电器85与电阻丝加热器5电连接。当调节功率调节单元84要改变电阻丝加热器5的发热功率时,控制单元81可通过延时继电器85延时一段时间再实现操作效果。The control unit 81 is electrically connected to the resistance wire heater 5 through a power adjustment unit 84 and a time delay relay 85 . When adjusting the power adjustment unit 84 to change the heating power of the resistance wire heater 5, the control unit 81 can delay for a period of time through the delay relay 85 to realize the operation effect.
所述电源单元83与控制单元81电连接,所述控制单元81通过无线通信单元87与远端的计算机无线通讯。The power supply unit 83 is electrically connected to the control unit 81 , and the control unit 81 communicates wirelessly with a remote computer through a wireless communication unit 87 .
其中,所述缺口4的长度为输送平台2长度的7/8。缺口4的长度即为电阻丝加热器的纵向可位移长度。Wherein, the length of the gap 4 is 7/8 of the length of the delivery platform 2 . The length of the notch 4 is the longitudinal displaceable length of the resistance wire heater.
其中,所述红外距离传感器82采用红外脉冲式传感器,所述连杆6可高效反射红外线。红外距离传感器82发射脉冲式红外线,经连杆6反射回来,根据反射时间计算距离。Wherein, the infrared distance sensor 82 adopts an infrared pulse sensor, and the connecting rod 6 can efficiently reflect infrared rays. The infrared distance sensor 82 emits pulsed infrared rays, which are reflected back by the connecting rod 6, and the distance is calculated according to the reflection time.
其中,所述控制器系统8采用基于ARM内核的16/32位处理器系统。Wherein, the controller system 8 adopts a 16/32-bit processor system based on an ARM core.
其中,所述控制器系统8与电动伸缩杆7垂直机械固定连接。Wherein, the controller system 8 is vertically and mechanically fixedly connected with the electric telescopic rod 7 .
本实施例的一个具体应用为:本实用新型的单片机控制系统控制导辊3旋转速率的同时,还通过电动伸缩杆7控制电阻丝加热器5的位移和工作功率,其中电阻丝加热器5的精确位置可由红外距离传感器82测得并传递给控制器系统8,再通过无线通讯方式,由计算机远程联控。A specific application of this embodiment is: while the single-chip microcomputer control system of the present utility model controls the rotation rate of the guide roller 3, it also controls the displacement and the working power of the resistance wire heater 5 through the electric telescopic rod 7, wherein the resistance wire heater 5 The precise position can be measured by the infrared distance sensor 82 and transmitted to the controller system 8, and then remotely controlled by the computer through wireless communication.
在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料过着特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, descriptions referring to the terms "one embodiment", "example", "specific example" and the like mean that the specific features, structures, materials and characteristics described in conjunction with the embodiment or example are included in the present invention. In at least one embodiment or example of . In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上公开的本实用新型优选实施例只是用于帮助阐述本实用新型。优选实施例并没有详尽叙述所有的细节,也不限制该实用新型仅为所述的具体实施方式。显然,根据本说明书的内容,可作很多的修改和变化。本说明书选取并具体描述这些实施例,是为了更好地解释本实用新型的原理和实际应用,从而使所属技术领域技术人员能很好地理解和利用本实用新型。本实用新型仅受权利要求书及其全部范围和等效物的限制。The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not exhaust all details, nor do they limit the utility model to the specific implementations described. Obviously, many modifications and variations can be made based on the contents of this specification. This specification selects and specifically describes these embodiments in order to better explain the principle and practical application of the utility model, so that those skilled in the art can well understand and utilize the utility model. The invention is to be limited only by the claims and their full scope and equivalents.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107523979A (en) * | 2017-09-30 | 2017-12-29 | 威海市芸祥绣品有限公司 | A kind of cloth deburring system |
CN108893967A (en) * | 2018-09-17 | 2018-11-27 | 林峰 | A kind of cloth transport device carrying out unhairing processing |
CN110592919A (en) * | 2019-09-17 | 2019-12-20 | 重庆三五三三泰洋服装有限责任公司 | Typesetting and cutting integrated system |
-
2016
- 2016-05-29 CN CN201620537175.0U patent/CN205636301U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107523979A (en) * | 2017-09-30 | 2017-12-29 | 威海市芸祥绣品有限公司 | A kind of cloth deburring system |
CN108893967A (en) * | 2018-09-17 | 2018-11-27 | 林峰 | A kind of cloth transport device carrying out unhairing processing |
CN110592919A (en) * | 2019-09-17 | 2019-12-20 | 重庆三五三三泰洋服装有限责任公司 | Typesetting and cutting integrated system |
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