CN205628420U - Automatic spraying cabinet - Google Patents

Automatic spraying cabinet Download PDF

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Publication number
CN205628420U
CN205628420U CN201620250356.5U CN201620250356U CN205628420U CN 205628420 U CN205628420 U CN 205628420U CN 201620250356 U CN201620250356 U CN 201620250356U CN 205628420 U CN205628420 U CN 205628420U
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CN
China
Prior art keywords
spray gun
cabinet
slide unit
timing belt
spraying cabinet
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Active
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CN201620250356.5U
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Chinese (zh)
Inventor
汤维长
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Jiangmen Dongjian Powder Coating Technology Co Ltd
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Jiangmen Dongjian Powder Coating Technology Co Ltd
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Priority to CN201620250356.5U priority Critical patent/CN205628420U/en
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Publication of CN205628420U publication Critical patent/CN205628420U/en
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Abstract

The utility model provides an automatic spraying cabinet, automatic spraying cabinet include the cabinet body, hang the chain, positional detection sensor, electrical system, at least one is first, second, third, fourth, the 5th and the 6th spray gun, centre directly over the cabinet is internal is equipped with the removal track along the horizontal direction, and the one end that hangs the chain sets up on removing the track, and along removing pathway movement, the other end is used for hanging the work piece, first and second spray gun is located respectively and is removed orbital one side, and opposite side, the equal adjustable and vertical planar contained angle of second and fourth spray gun are located respectively to third and fourth spray gun, the internal top of cabinet is located to the 5th spray gun, and is higher than the position of work piece, and the 6th spray gun sets up in the below, and is less than the position of work piece, positional detection sensor is used for detecting the position and the size of work piece, and electrical system is connected with the control part and the positional detection sensor electricity of each spray gun respectively. The utility model provides production efficiency during high spraying.

Description

Automatically spraying cabinet
Technical field
This utility model relates to a kind of spraying cabinet automatically, is used for the automatic spraying cabinet of MDF (Medium Density Fiberboard, medium density fibre board (MDF)) sealing particularly to one.
Background technology
In MDF powder coating field, need MDF first carries out pre-treatment, namely four limits and two faces (being equivalent to six faces) are carried out sealing.A kind of reason carrying out sealing is to close the gas in MDF, thus produces bubble when avoiding powder coating to solidify, and another kind of reason is to allow MDF surface easily conduct electricity, and carries out powder coating electrostatic spraying consequently facilitating follow-up.
At present, carry out sealing mainly with UV (ultraviolet) water paint or UV glue, operational approach is respectively with coating roller or four limits of manual roller coating wheel roller coating MDF and two faces, then put on the belt to enter in horizontal UV curing oven and solidify, one piece of MDF has six faces will carry out six roller coating, therefore production efficiency is low, and plane can only be operated by the mode of roller coating, it is impossible to groove or shaped piece are carried out sealing.
Utility model content
The technical problems to be solved in the utility model is to overcome six of MDF in prior art faces to need to carry out respectively roller coating, therefore production efficiency is low, and it is limited to the mode of roller coating, it is impossible to groove or shaped piece are carried out the defect of sealing, it is provided that a kind of spraying cabinet automatically.
This utility model is to solve above-mentioned technical problem by following technical proposals:
A kind of spraying cabinet automatically, its feature is, described automatic spraying cabinet includes cabinet, suspended chain, at least one first spray gun, at least one second spray gun, at least one the 3rd spray gun, at least one the 4th spray gun, at least one the 5th spray gun, at least one the 6th spray gun, position-detection sensor and electric-control system;
The centre of the surface in described cabinet is provided with moving track along horizontal direction, and one end of described suspended chain is arranged on described moving track, and for moving along described moving track, the other end of described suspended chain is used for hanging workpiece;
Described first spray gun and described second spray gun are respectively arranged on the side of described moving track, and described 3rd spray gun and described 4th spray gun are respectively arranged on the angle of the opposite side of described moving track, described second spray gun and the described 4th equal adjustable of spray gun and perpendicular;
The top in described cabinet is located at by described 5th spray gun, and higher than the position of described workpiece, described 6th spray gun is arranged at the lower section in described cabinet, and less than the position of described workpiece;
Described position-detection sensor electrically connects with described electric-control system, and for detecting position and the size of described workpiece, described electric-control system control portion with described first spray gun, described second spray gun, described 3rd spray gun, described 4th spray gun, described 5th spray gun and described 6th spray gun respectively electrically connects.
It is preferred that described automatic spraying cabinet also includes that motor, described motor are connected with described suspended chain, and being used for moving described suspended chain, described electric-control system is for adjusting the rotating speed of described motor.
In this programme, described electric-control system freely adjusts described suspended chain translational speed on described moving track by the frequency controlling described motor.
It is preferred that the translational speed of described suspended chain is 1m~3m/min.
Preferably, described automatic spraying cabinet also includes several reciprocating engines, described reciprocating engine electrically connects with described electric-control system, described first spray gun, described second spray gun, described 3rd spray gun, described 4th spray gun respectively with described reciprocating engine one_to_one corresponding, and be respectively arranged at correspondence reciprocating engine on;
Each reciprocating engine all includes that Timing Belt slide unit and servomotor, described servomotor are connected with described Timing Belt slide unit, and is used for driving described Timing Belt slide unit.
Preferably, described automatic spraying cabinet also includes localization machine and at least one lower localization machine at least one, described upper localization machine and described lower localization machine electrically connect with described electric-control system respectively, described 5th spray gun and described upper localization machine one_to_one corresponding, and be arranged in the upper localization machine of correspondence, described 6th spray gun and described lower localization machine one_to_one corresponding, and be arranged in the lower localization machine of correspondence;
Described upper localization machine includes that Timing Belt slide unit and upper servomotor, described upper servomotor are connected with described upper Timing Belt slide unit, and is used for driving described upper Timing Belt slide unit;
Described lower localization machine includes that lower Timing Belt slide unit and lower servomotor, described lower servomotor are connected with described lower Timing Belt slide unit, and is used for driving described lower Timing Belt slide unit.
It is preferred that described automatic spraying cabinet also includes that at least one air exhauster, described air exhauster are arranged at the top of described cabinet, and the suction opeing of described air exhauster connects with the inside of described cabinet.
It is preferred that described automatic spraying cabinet also includes that liquid gas separating mechanism, described liquid gas separating mechanism are arranged at the top of described cabinet, and connecting with the suction opeing of described air exhauster, described liquid gas separating mechanism is for isolating liquid material and air from the gas extracted out.
In this programme, because of the liquid material that can adulterate in the air in cabinet described in spraying process, for preventing mixed gas from overflowing outside described cabinet, the mixed gas in described cabinet is extracted in real time by described air exhauster, negative pressure is formed in described cabinet, the mixed gas extracted out isolates major part liquid material and air by described liquid gas separating mechanism, liquid material flows back in described cabinet by the multilamellar backflow sheet of described liquid gas separating mechanism, also can adulterate in isolated air small amount of liquids material, the most again after the activated carbon adsorption small amount of liquids material by described liquid gas separating mechanism, unification is expelled to outdoor, thus it is free from environmental pollution, there is environment protecting.
It is preferred that the bottom of described cabinet is funnel shaped, and offer bell mouth.
It is preferred that described automatic spraying cabinet also includes that defecator, membrane pump and feeding box, described defecator are connected with described bell mouth, described feeding box is connected with described defecator by described membrane pump.
In this programme, can be produced without adhering to the material of workpiece in spraying process, this material can be fallen into described defecator through described bell mouth, it is drawn to described feeding box after filtering by described membrane pump, and repeatable utilization, thus save material, prevent unnecessary waste.
It is preferred that the material of described cabinet is rustless steel;And/or,
Described first spray gun, described second spray gun, described 3rd spray gun, described 4th spray gun, described 5th spray gun and described 6th spray gun are Air spraying spray gun or airless spraying spray gun, and the scope of bore is 0.8mm~1.8mm, oil pump capacity is 100g~500g/min.
On the basis of meeting common sense in the field, above-mentioned each optimum condition, can combination in any, obtain each preferred embodiments of this utility model.
Positive progressive effect of the present utility model is:
The automatic spraying cabinet that this utility model provides can six faces of disposable spray finishing MDF, be automatically performed spraying process, therefore improve production efficiency, and spraying does not has position, dead angle, therefore complex part and special-shaped workpiece to be waited to carry out sealing to band is fluted.
Accompanying drawing explanation
Fig. 1 is the side view of the automatic spraying cabinet of this utility model preferred embodiment.
Fig. 2 is the front view of the automatic spraying cabinet of this utility model preferred embodiment.
Description of reference numerals:
Cabinet 1
First spray gun 2
Second spray gun 3
3rd spray gun 4
4th spray gun 5
5th spray gun 6
6th spray gun 7
Moving track 8
Suspended chain 9
MDF 10
Position-detection sensor 11
Timing Belt slide unit 12
Servomotor 13
Upper Timing Belt slide unit 14
Lower Timing Belt slide unit 15
Big airduct 16
Liquid gas separating mechanism 17
Air exhauster 18
Bell mouth 20
Membrane pump 21
Defecator 22
Feeding box 23
Detailed description of the invention
Name preferred embodiment, and combine accompanying drawing and become apparent from intactly illustrating this utility model.
As shown in Figures 1 and 2, the automatic spraying cabinet that the present embodiment provides includes 1, first spray gun of cabinet, 2, second spray gun, 3, the 3rd spray gun, 4, the 4th spray gun, 6, the 6th spray gun 7 of 5, the 5th spray gun, suspended chain 9, motor, electric-control system, 11,4 reciprocating engines of position-detection sensor, upper localization machine, lower localization machine, big airduct 16, liquid gas separating mechanism 17, air exhauster 18, membrane pump 21, defecator 22 and feeding box 23.
In the present embodiment, although illustrate the particular number of all parts, it is not limited to this quantity, it is possible to be adjusted correspondingly according to practical situation.
In the present embodiment, described motor and described electric-control system are all not shown.
Wherein, the centre of the surface in body of heater 1 is provided with moving track 8 along horizontal direction, one end of suspended chain 9 is arranged on moving track 8, and be used for moving along track 8 and move, the other end of suspended chain 9 is used for hanging MDF10, described motor is connected with suspended chain 9, and be used for moving suspended chain 9, described electric-control system electrically connects with the control portion of described motor, and freely adjusting the suspended chain 9 translational speed on moving track 8 for the frequency by controlling described motor, the translational speed general control of suspended chain 9 is in the range of 1m~3m/min.
Position-detection sensor 11 electrically connects with described electric-control system, and is arranged at the porch putting into MDF10 on cabinet 1, thus at MDF10 through the position of out-of-date detection MDF10 and size, and positional information and dimension information are sent extremely described electric-control system.
First spray gun 2 and the second spray gun 3 are respectively arranged on the side of moving track 8 in cabinet 1, in the present embodiment, the side of moving track 8 is the left side of moving track 8, and opposite side is right side, 3rd spray gun 4 and the 4th spray gun 5 are respectively arranged on the right side of moving track 8 in cabinet 1, and the angle of the second spray gun 3 and the 4th equal adjustable of spray gun 5 and perpendicular.
First spray gun the 2, second spray gun the 3, the 3rd spray gun 4 and the 4th spray gun 5 respectively with a reciprocating engine one_to_one corresponding.
Wherein, each reciprocating engine all includes Timing Belt slide unit 12 and servomotor 13, first spray gun 2, second spray gun 3, 3rd spray gun 4 and the 4th spray gun 5 are respectively arranged on the Timing Belt slide unit 12 of correspondence, servomotor 13 is connected with Timing Belt slide unit 12, and be used for driving Timing Belt slide unit 12, 4 spray guns are made to pump, the control portion of each servomotor 13 electrically connects with described electric-control system respectively, described electric-control system is for sending the control portion to servomotor 13 by movement travel signal or rotating signal, thus control the rotation of servomotor 13, make the first spray gun 2, second spray gun 3, 3rd spray gun 4 and the 4th spray gun 5 are moved respectively to specify position, and pump.
5th spray gun 6 is arranged at the top in cabinet 1, and the position higher than MDF10, and the 6th spray gun 7 is arranged at the lower section in cabinet 1, and the position less than MDF10.
Wherein, 5th spray gun 6 is corresponding with described upper localization machine, described upper localization machine includes Timing Belt slide unit 14 and upper servomotor (being not shown), 5th spray gun 6 is arranged on Timing Belt slide unit 14, described upper servomotor is connected with upper Timing Belt slide unit 14, and is used for driving Timing Belt slide unit 14.
6th spray gun 7 is corresponding with described lower localization machine, described lower localization machine includes lower Timing Belt slide unit 15 and lower servomotor (being not shown), 6th spray gun 7 is arranged on lower Timing Belt slide unit 15, described lower servomotor is connected with lower Timing Belt slide unit 15, and is used for driving lower Timing Belt slide unit 15.
Described electric-control system electrically connects with the control portion of described upper servomotor and described lower servomotor, and for movement travel signal is sent to described upper servomotor and the control portion of described lower servomotor, thus control described upper servomotor and the rotation of described lower servomotor, make the 5th spray gun 6 and the 6th spray gun 7 move to specify position.
In the present embodiment, first spray gun the 2, second spray gun the 3, the 3rd spray gun the 4, the 4th spray gun the 5, the 5th spray gun 6 and the 6th spray gun 7 are Air spraying spray gun, and the scope of bore is 1.5mm, and oil pump capacity is 100g~500g/min.Although illustrating the design parameter of spray gun in the present embodiment, but and be only limitted to this parameter, spray gun also may select airless spraying spray gun, it is possible to selects any bore in the range of 0.8mm~1.8mm, is adjusted correspondingly according to practical situation.
Air exhauster 18 is arranged at the top of cabinet 1, the suction opeing of air exhauster 18 connects with the inside of body of heater 1, and the air outlet of air exhauster 18 is all connected with big airduct 16 by liquid gas separating mechanism 17, liquid gas separating mechanism 17 includes multilamellar backflow sheet and activated carbon, and for isolating liquid material and air from the gas extracted out.
The bottom of cabinet 1 is funnel shaped, and offering bell mouth 20, defecator 22 is connected with bell mouth 20, and for filtering the material flowed out from bell mouth 20, feeding box 23 is connected with defecator 22 by membrane pump 21, and the membrane pump 21 material after filtering is drawn to feeding box 23.
In the present embodiment, the material of cabinet 1 is rustless steel.
When MDF10 is carried out spray treatment, first manually adjust respectively the second spray gun 3 and the 4th spray gun 5 and perpendicular inside (towards) angle, angle can determine according to practical situation, the purpose adjusting angle is, because MDF10 has four limits and former and later two faces up and down, therefore two limits, left and right can be sprayed respectively by the second spray gun 3 after adjusting angle and the 4th spray gun 5, so that spraying does not has position, dead angle.
After adjusting angle, the MDF10 needing spraying is hung to suspended chain 9, and move suspended chain 9, now, the position-detection sensor 11 of porch will detect the position of MDF10 and long width, and corresponding positional information and dimension information sent to described electric-control system, corresponding movement travel signal is respectively sent to each reciprocating engine or localization machine, reciprocating engine or localization machine according to the information received and is moved by the spray gun of correspondence to the position of MDF10 and spray by described electric-control system.
Wherein, first spray gun 2 and the 3rd spray gun 4 are respectively used to spray two faces before and after MDF10, and pump by receiving rotating signal, second spray gun 3 and the 4th spray gun 5 are respectively used to spray the limit, two, left and right of MDF10,5th spray gun 6 and the 6th spray gun 7 are respectively used to spray two limits up and down of MDF10, thus disposably complete the spraying in six faces.
Because the air in cabinet 1 can adulterate in spraying process liquid material, for preventing mixed gas from overflowing outside cabinet 1, the mixed gas in cabinet 1 is extracted in real time by air exhauster 18, negative pressure is formed in cabinet 1, the mixed gas extracted out isolates major part liquid material and air by liquid gas separating mechanism 17, liquid material flows back in cabinet 1 by multilamellar backflow sheet, also can adulterate in isolated air small amount of liquids material, the most again by after activated carbon adsorption small amount of liquids material, it is expelled to outdoor by big airduct 16 is unified, thus it is free from environmental pollution, there is environment protecting.
Can be produced without adhering to the material of MDF10 in spraying process, this material can be fallen into defecator 22 through bell mouth 20, is drawn to feeding box 23, and repeatable utilization by membrane pump 21 after filtering, thus saves material, prevents unnecessary waste.
The automatic spraying cabinet that the present embodiment provides can six faces of disposable spray finishing MDF10, be automatically performed spraying process, therefore improve production efficiency, and spraying does not has position, dead angle, therefore complex part and special-shaped workpiece to be waited to carry out sealing to band is fluted.
Although the foregoing describing detailed description of the invention of the present utility model, but those skilled in the art is to be understood that, these are merely illustrative of, and on the premise of without departing substantially from principle of the present utility model and essence, these embodiments can be made various changes or modifications.Therefore, protection domain of the present utility model is defined by the appended claims.

Claims (10)

1. an automatic spraying cabinet, it is characterized in that, described automatic spraying cabinet includes cabinet, suspended chain, at least one first spray gun, at least one second spray gun, at least one the 3rd spray gun, at least one the 4th spray gun, at least one the 5th spray gun, at least one the 6th spray gun, position-detection sensor and electric-control system;
The centre of the surface in described cabinet is provided with moving track along horizontal direction, and one end of described suspended chain is arranged on described moving track, and for moving along described moving track, the other end of described suspended chain is used for hanging workpiece;
Described first spray gun and described second spray gun are respectively arranged on the side of described moving track, and described 3rd spray gun and described 4th spray gun are respectively arranged on the angle of the opposite side of described moving track, described second spray gun and the described 4th equal adjustable of spray gun and perpendicular;
The top in described cabinet is located at by described 5th spray gun, and higher than the position of described workpiece, described 6th spray gun is arranged at the lower section in described cabinet, and less than the position of described workpiece;
Described position-detection sensor electrically connects with described electric-control system, and for detecting position and the size of described workpiece, described electric-control system control portion with described first spray gun, described second spray gun, described 3rd spray gun, described 4th spray gun, described 5th spray gun and described 6th spray gun respectively electrically connects.
2. spraying cabinet automatically as claimed in claim 1, it is characterised in that described automatic spraying cabinet also includes that motor, described motor are connected with described suspended chain, and is used for moving described suspended chain, and described electric-control system is for adjusting the rotating speed of described motor.
3. spraying cabinet automatically as claimed in claim 2, it is characterised in that the translational speed of described suspended chain is 1m~3m/min.
4. spraying cabinet automatically as claimed in claim 1, it is characterized in that, described automatic spraying cabinet also includes several reciprocating engines, described reciprocating engine electrically connects with described electric-control system, described first spray gun, described second spray gun, described 3rd spray gun, described 4th spray gun respectively with described reciprocating engine one_to_one corresponding, and be respectively arranged at correspondence reciprocating engine on;
Each reciprocating engine all includes that Timing Belt slide unit and servomotor, described servomotor are connected with described Timing Belt slide unit, and is used for driving described Timing Belt slide unit.
5. spraying cabinet automatically as claimed in claim 1, it is characterized in that, described automatic spraying cabinet also includes localization machine and at least one lower localization machine at least one, described upper localization machine and described lower localization machine electrically connect with described electric-control system respectively, described 5th spray gun and described upper localization machine one_to_one corresponding, and be arranged in the upper localization machine of correspondence, described 6th spray gun and described lower localization machine one_to_one corresponding, and it is arranged in the lower localization machine of correspondence;
Described upper localization machine includes that Timing Belt slide unit and upper servomotor, described upper servomotor are connected with described upper Timing Belt slide unit, and is used for driving described upper Timing Belt slide unit;
Described lower localization machine includes that lower Timing Belt slide unit and lower servomotor, described lower servomotor are connected with described lower Timing Belt slide unit, and is used for driving described lower Timing Belt slide unit.
6. spraying cabinet automatically as claimed in claim 1, it is characterised in that described automatic spraying cabinet also includes that at least one air exhauster, described air exhauster are arranged at the top of described cabinet, and the suction opeing of described air exhauster connects with the inside of described cabinet.
7. spraying cabinet automatically as claimed in claim 6, it is characterized in that, described automatic spraying cabinet also includes liquid gas separating mechanism, described liquid gas separating mechanism is arranged at the top of described cabinet, and connect with the suction opeing of described air exhauster, described liquid gas separating mechanism is for isolating liquid material and air from the gas extracted out.
8. spraying cabinet automatically as claimed in claim 1, it is characterised in that the bottom of described cabinet is funnel shaped, and offers bell mouth.
9. spraying cabinet automatically as claimed in claim 8, it is characterised in that described automatic spraying cabinet also includes that defecator, membrane pump and feeding box, described defecator are connected with described bell mouth, and described feeding box is connected with described defecator by described membrane pump.
10. the automatic spraying cabinet as described in any one in claim 1~9, it is characterised in that the material of described cabinet is rustless steel;And/or,
Described first spray gun, described second spray gun, described 3rd spray gun, described 4th spray gun, described 5th spray gun and described 6th spray gun are Air spraying spray gun or airless spraying spray gun, and the scope of bore is 0.8mm~1.8mm, oil pump capacity is 100g~500g/min.
CN201620250356.5U 2016-03-29 2016-03-29 Automatic spraying cabinet Active CN205628420U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620250356.5U CN205628420U (en) 2016-03-29 2016-03-29 Automatic spraying cabinet

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Application Number Priority Date Filing Date Title
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106626026A (en) * 2017-01-27 2017-05-10 河南省中瑞机器人科技有限公司 Multi-nozzle glaze spraying robot
CN107335568A (en) * 2017-07-27 2017-11-10 梦天木门集团有限公司 A kind of door leaf multistation spray equipment
CN108097487A (en) * 2018-02-12 2018-06-01 安徽江淮汽车集团股份有限公司 A kind of powder coatings system
CN109201398A (en) * 2018-11-08 2019-01-15 铁科腾跃科技有限公司 Compound sleeper automatic application product line
CN109847976A (en) * 2019-01-02 2019-06-07 天长市九星仪表有限公司 A kind of flowmeter surface of shell spray equipment
CN112974073A (en) * 2019-12-13 2021-06-18 四川欧铂亚门业有限公司 Wood door paint spraying device and paint spraying method
CN114308483A (en) * 2021-11-22 2022-04-12 浙江科鑫重工有限公司 H-shaped steel powder spraying system

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106626026A (en) * 2017-01-27 2017-05-10 河南省中瑞机器人科技有限公司 Multi-nozzle glaze spraying robot
CN107335568A (en) * 2017-07-27 2017-11-10 梦天木门集团有限公司 A kind of door leaf multistation spray equipment
CN108097487A (en) * 2018-02-12 2018-06-01 安徽江淮汽车集团股份有限公司 A kind of powder coatings system
CN109201398A (en) * 2018-11-08 2019-01-15 铁科腾跃科技有限公司 Compound sleeper automatic application product line
CN109847976A (en) * 2019-01-02 2019-06-07 天长市九星仪表有限公司 A kind of flowmeter surface of shell spray equipment
CN112974073A (en) * 2019-12-13 2021-06-18 四川欧铂亚门业有限公司 Wood door paint spraying device and paint spraying method
CN114308483A (en) * 2021-11-22 2022-04-12 浙江科鑫重工有限公司 H-shaped steel powder spraying system

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