CN205616462U - Tower crane who possesses wired and wireless conversion control function - Google Patents

Tower crane who possesses wired and wireless conversion control function Download PDF

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Publication number
CN205616462U
CN205616462U CN201620285592.0U CN201620285592U CN205616462U CN 205616462 U CN205616462 U CN 205616462U CN 201620285592 U CN201620285592 U CN 201620285592U CN 205616462 U CN205616462 U CN 205616462U
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control
module
remote control
circuit
wired
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CN201620285592.0U
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Chinese (zh)
Inventor
暴宇
高龙泉
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Sichuan Construction Machinery Group Co Ltd
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Sichuan Construction Machinery Group Co Ltd
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Abstract

The utility model relates to a tower crane, the purpose is in order to solve the problem that current tower crane control mode is single. The utility model provides a tower crane who possesses wired and wireless conversion control function, including hoisting mechanism, amplitude changing device, rotation mechanism and safety arrangement, hoisting mechanism, amplitude changing device and rotation mechanism are connected with safety arrangement respectively, and hoisting mechanism's control circuit sets up in rising to rise the electric cabinet, and rotation mechanism's control circuit and amplitude changing device set up in the gyration becomes width of cloth electric cabinet, still include amplitude changing device 3 ware, amplitude changing device 4 ware, control amplitude changing device 5 and power remote control case, control mode conversion switch be connected with wired remote control ware and wireless remote control ware respectively, control mode conversion switch set up at power remote control incasement, power remote control case respectively with play to rise electric cabinet and gyration and become a width of cloth electric cabinet and be connected. The utility model is suitable for a tower crane.

Description

Possesses wired and wireless conversion and control function derrick crane
Technical field
This utility model relates to derrick crane, realizes wired and wireless conversion and control derrick crane particularly to a kind of.
Background technology
Tower crane has extremely important effect in every construction of current national economy, how to improve production efficiency and the peace of tower crane Full property is particularly important, and remote control mode introduces tower crane becomes a kind of urgent market demand.Tower crane remote manipulation mode makes Tower crane is operated by operator in the distance most suitable position of hoisting object, improves the safety of operation, production efficiency, subtracts The use of other supplementary meanss and the input of human cost are lacked.
Swinging tower crane uses drivers' cab control mode traditionally, and operator is located at turn around the drivers' cab near platform Nei manipulating tower crane. Owing to tower body height and the mechanism of tower crane own swing, hanging object is difficult to accurately lift by crane at height in the air;And there is visual dead angle and quilt The problems such as lifting other objects on-the-spot interference is unintelligible.Professional person must be relied on to be commanded by whistle or transmitter receiver on ground, Or pass through photographic technique.The problems such as maloperation are easily caused when commanding and operator's confusing communication.
In existing tower crane remote manipulation, a kind of modes used in wireless remote control or wired remote control two kinds control realize tower crane more Remote manipulation.When needing different remote manipulations for different operating modes, it is impossible to be controlled the timely conversion of mode easily, Add the difficulty of operation.
Utility model content
The purpose of this utility model is the problem single in order to solve existing tower crane control mode.
For reaching above-mentioned purpose, this utility model provides a kind of and possesses wired and wireless conversion and control function derrick crane, bag Include lifting mechanism, jib lubbing mechanism, slew gear and safety guard, lifting mechanism, jib lubbing mechanism and slew gear respectively with Safety guard connects, and the control loop of lifting mechanism is arranged on and hoists in electric cabinet, the control loop of slew gear and luffing Mechanism is arranged in revolution luffing electric cabinet, also includes wire remote control devices, Digiplex, control model permutator and power supply Remote control box, described control model permutator is connected with wire remote control devices and Digiplex respectively, and the conversion of described control model is opened Pass is arranged in power supply remote control box, described power supply remote control box respectively with hoist electric cabinet and revolution luffing electric cabinet be connected.
Specifically, described Digiplex includes that wireless receiver, described wireless receiver are arranged on inside power supply remote control box.
Specifically, described Digiplex includes that wireless transmitter, described wireless transmitter include control circuit and and control circuit Encoder, modulation-demodulation circuit, carrier circuit, interface circuit and the radiating circuit connected, described encoder, modulation /demodulation electricity Road, carrier circuit, interface circuit and radiating circuit are sequentially connected with.
Specifically, described wireless transmitter also includes that crane stops triggering circuit, and described crane stops triggering circuit and control Circuit connects.
Specifically, described wireless transmitter also includes being connected with control circuit startup module, reseting module, hoist operating instruction Module, revolution operating instruction module and luffing operating instruction module.
Specifically, described wireless transmitter also includes with described control circuit is connected the lifting mechanism spacing module of upper and lower terminal, subtract up and down The spacing module of terminal and jib lubbing mechanism before and after speed limit position module, the left/right stroke limit module of slew gear, jib lubbing mechanism Before and after slow down spacing module.
Specifically, described wire remote control devices includes line traffic control module and connected startup module, reseting module, plays elevator Row instruction module, revolution operating instruction module and luffing operating instruction module.
The lifting mechanism spacing module of upper and lower terminal that specifically, described wire remote control devices also includes being connected with described wired control module, Slow down up and down the spacing module of terminal and change before and after spacing module, the left/right stroke limit module of slew gear, jib lubbing mechanism Slow down before and after width mechanism spacing module.
Specifically, described safety guard include weight and speed limiting device, moment alarm device, moment limiting device and Overload protection device.
The beneficial effects of the utility model are:
1, achieve in tower crane remote manipulation, wireless remote control and the combination of wired remote control mode.Operator can basis Different working conditions and operation requirement, in real time, fast, change remote control mode easily.Decrease in single control mode more Change man power and material required during control mode.Improve work efficiency, reduce labour cost.Simultaneously for maintainer For, owing to the control point of wireless remote control and wired remote control is identical, can be mutually redundant without changing wiring or change equipment, Improve safety and the promptness of tower crane operation.
2, human cost is saved
A, for crane facility, its operation extension unload and can be completed by a people, it is not necessary to commander.
B, for the low crane facility of operating frequency, a people can manage multiple stage crane facility simultaneously.
3, work efficiency is improved
A, undertake by a people with ground control due to operator, operator can independent judgment, carry out operation, improve the standard of operation Really property and work efficiency.
B, avoid the maloperation caused between operator and ground control due to the improper or confusing communication of commander, it is adaptable to equipment The accurate installation exercise such as assembling.
4, the raising of Environmental security, the safeguard protection that operator is healthy
At toxic gas, high temperature, many dust and the Active workings of danger, good and safety the position of selectable environments operates, The personal safety of operator is protected, and operating condition is improved.Solve the safety brought of the upper and lower crane of driver Problem, it is to avoid the operator all inconvenience in the driver's cabin of high-altitude.
5, drivers' cab can be saved relative to drivers' cab manual operation, wired remote control and wireless remote control, reduce cost.
6, when the crane occurring maloperation or other situation to cause topples, the escape chance of driver is increased.
Accompanying drawing explanation
Fig. 1 is the theory diagram possessing wired derrick crane with wireless conversion and control function of the present utility model.
Detailed description of the invention
Below in conjunction with drawings and Examples, the technical solution of the utility model is further described.
This utility model is to solve the single problem of existing tower crane control mode, it is provided that one possess wired with wireless turn Change the derrick crane controlling function, as it is shown in figure 1, this crane includes lifting mechanism, jib lubbing mechanism, slew gear and peace Full protection device, lifting mechanism, jib lubbing mechanism and slew gear be connected with safety guard respectively, and the control of lifting mechanism is returned Road is arranged on and hoists in electric cabinet, and the control loop of slew gear and jib lubbing mechanism are arranged in revolution luffing electric cabinet, also include Wire remote control devices, Digiplex, control model permutator and power supply remote control box, described control model permutator respectively with Wire remote control devices and Digiplex connect, and described control model permutator is arranged in power supply remote control box, described power supply remote control Case respectively with hoist electric cabinet and revolution luffing electric cabinet be connected.
Derrick crane of the present utility model, by the control cable of joint action table in former driver's cabin to each mechanism electrical control cubicles, reconfiguration is to tower In electromechanical source remote control box.Portable joint action table used by wire remote control devices is connected in power supply remote control box by controlling cable, thus controls Make the operation of each mechanism and realize wired remote control.Power supply remote control box is built with the wireless receiver of Digiplex, wireless receiving simultaneously In device, each control point output signal is connected on power supply remote control box terminal by electric wire, by the company of power supply remote control box Yu each control chamber Meet cable, corresponding control each mechanism of tower crane.Operator operate Digiplex and launch corresponding control signal, thus realize nothing Line remote control.
Tower crane wireless remote control and two kinds of control modes of wired remote control are changed by control model permutator, and control model is changed Switch can use common double puts switch, by realizing switching control with the electrical connection of wire remote control devices and Digiplex.Work as control Mode conversion switch processed is when there being line position, and wireless remote control each control signal input main power is cut off, by the connection of wired connection Dynamic platform controls tower crane.When control model permutator is at wireless position, line control signal input main power is had to cut off, wireless controlled Signal input power processed is switched on, it is achieved wireless remote control operates.Guarantee that tower crane only accepts except urgent by control model permutator Wherein unique a kind of control mode beyond stopping, it is ensured that being normally carried out of tower crane operation.
In this utility model, no matter tower crane selects wired remote control or wireless remote control mode it may first have to each mechanism original connected Receiving controlling in former driver's cabin selects shielded cable to be connected in the power supply remote control box of tower crane after cable unification arranges.Wireless remote control Or wired remote control mode distinguish be by the signal of this cable transmission to each mechanism be by power supply remote control box wireless receiver pass Return is that the line traffic control joint action table that has by using cable to be connected with power supply remote control box sends.Meanwhile, either wired remote control mode Or wireless remote control mode, for identical control object (such as gears, display lamp etc.), the input point of two ways signal It is same terminal in power supply remote control box, this ensure that for certain gear of concrete mechanism or certain indication signal, signal Input point be unique, simply signal input source difference, so facilitate repair and maintenance people finder's Control point.Also Make to design the easiest, reliably, hommization.
In this utility model, the feature of the wired remote control device of tower crane is to select cable operator convenient to operate, that be easy to carry about with one Joint action table is connected to power supply remote control box so that can realize operation bottom tower crane, it is not necessary to control tower crane in driver's cabin.Wired The controlled joint action table of distance of remote control is to the impact of cable length between power supply remote control box.The control power supply that wired remote control mode selects It is safe and reliable low-voltage signal, it is ensured that operator safety.Wire remote control devices cable uses connector mode and power supply remote control Case is connected, it is simple to installation personnel is dismantled.Wired and wireless remote control mode both can be separately configured one way in which and use, it is possible to It is connected with power supply remote control box simultaneously, uses one of which control mode.
The wireless remote controller of tower crane is made up of emission system and reception system two parts, and wireless remote control operation can fully realize Each of tower crane controls requirement;Wireless receiver is arranged on inside power supply remote control box, and the i.e. operator's remote manipulation of discharger fills Put.Wireless remote control mode is not affected by cable is equidistant.According to being actually needed of tower crane work, corresponding in push key circuit Button, thus produce one group of binary data code, under the control of the internal micro computer of wireless transmitter, burst of data code It is sent to modulator circuit from encoder, in modulator circuit, converts digital signals into the analogue signal of transmission on carrier circuit. This analogue signal enters radiating circuit via interface circuit, and launches.Wireless receiver receives remote controller and launches the carrier wave of coming After signal, via receiving circuit and interface circuit entrance demodulator circuit.Demodulate contrary with modulation, recover data generation from carrier wave Code.Data code after demodulation sends into decoder circuit, and decoder delivers to decoder circuit, warp by understanding correct code signal The corresponding relay of decoder for decoding rear drive works.The most just complete button remote control tower crane to be operated.
No matter tower crane is wired and wireless remote control mode, and the device of its safeguard protection is all normal operation, upper such as lifting mechanism Lower terminal is spacing, slows down up and down spacing;Slew gear to the left, lead limit switch to the right;Terminal limit before and after jib lubbing mechanism Position, front and back slows down spacing;Weight and speed limit, the protection devices etc. such as moment is reported to the police, and moment limits, overload protection.
Digiplex operates as preventing misoperation, remote controller all has key switch ensure safety.First operator should open Key switch, when needing operation, need to press " startup " button, and at this moment remote control system starts successfully, power supply remote control box buzzer Give a warning prompting.The most just can select button to be operated on demand, control tower crane operating, carry out hoisting, luffing and returning The motion turned.When breaking down, in addition to having above-mentioned protection device, emergency stop push button that remote controller hoists can cut off Rising mechanism power, emergency stop push button can cut off main power, it is achieved protection.Emergent stopping on Digiplex and wired joint action table Button can realize emergency stop function.In the case of using two kinds of control modes to combine, for ensureing tower crane operation safety, Separately set emergency stop push button bottom tower crane, thus realize multiple spot emergent stopping, improve tower crane processing safety.
In this utility model, for wired remote control or wireless remote control mode are only for the operating control signal of tower crane, not to tower crane Safety system has any impact.

Claims (9)

1. possess wired with wireless conversion and control function derrick crane, including lifting mechanism, jib lubbing mechanism, slew gear and Safety guard, lifting mechanism, jib lubbing mechanism and slew gear be connected with safety guard respectively, the control of lifting mechanism Loop is arranged on and hoists in electric cabinet, and the control loop of slew gear and jib lubbing mechanism are arranged in revolution luffing electric cabinet, and it is special Levy and be, also include wire remote control devices, Digiplex, control model permutator and power supply remote control box, described control model Permutator is connected with wire remote control devices and Digiplex respectively, and described control model permutator is arranged in power supply remote control box, Described power supply remote control box respectively with hoist electric cabinet and revolution luffing electric cabinet be connected.
Possesses wired and wireless conversion and control function derrick crane the most as claimed in claim 1, it is characterised in that described Digiplex includes that wireless receiver, described wireless receiver are arranged on inside power supply remote control box.
Possesses wired and wireless conversion and control function derrick crane the most as claimed in claim 2, it is characterised in that described Digiplex includes that wireless transmitter, described wireless transmitter include control circuit and the encoder being connected with control circuit, tune Demodulator circuit processed, carrier circuit, interface circuit and radiating circuit, described encoder, modulation-demodulation circuit, carrier circuit, connect Mouth circuit and radiating circuit are sequentially connected with.
Possesses wired and wireless conversion and control function derrick crane the most as claimed in claim 3, it is characterised in that described Wireless transmitter also includes that crane stops triggering circuit, and described crane stops triggering circuit and is connected with control circuit.
5. as described in claim 3 or 4 possess wired with wireless conversion and control function derrick crane, it is characterised in that Described wireless transmitter also includes the startup module, the reseting module that are connected with control circuit, the operating instruction module that hoists, revolution fortune Row instruction module and luffing operating instruction module.
Possesses wired and wireless conversion and control function derrick crane the most as claimed in claim 5, it is characterised in that described Wireless transmitter also includes with described control circuit is connected the lifting mechanism spacing module of upper and lower terminal, up and down slow down spacing module, Slow down before and after the spacing module of terminal and jib lubbing mechanism before and after the left/right stroke limit module of slew gear, jib lubbing mechanism limit Position module.
7. as described in claim 1 or 2 or 3 or 4 or 6 any one, possess the tower of wired and wireless conversion and control function Crane, it is characterised in that described wire remote control devices include line traffic control module and connected startup module, reseting module, Hoist operating instruction module, revolution operating instruction module and luffing operating instruction module.
Possesses wired and wireless conversion and control function derrick crane the most as claimed in claim 7, it is characterised in that described Wire remote control devices also includes the lifting mechanism spacing module of upper and lower terminal being connected with described wired control module, slows down spacing mould up and down Subtract before and after the spacing module of terminal and jib lubbing mechanism before and after block, the left/right stroke limit module of slew gear, jib lubbing mechanism Speed limit position module.
9. as described in claim 1 or 2 or 3 or 4 or 6 or 8 possess wired with wireless conversion and control function tower lifting Machine, it is characterised in that described safety guard includes that weight and speed limiting device, moment alarm device, moment limit dress Put and overload protection device.
CN201620285592.0U 2016-04-07 2016-04-07 Tower crane who possesses wired and wireless conversion control function Active CN205616462U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620285592.0U CN205616462U (en) 2016-04-07 2016-04-07 Tower crane who possesses wired and wireless conversion control function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620285592.0U CN205616462U (en) 2016-04-07 2016-04-07 Tower crane who possesses wired and wireless conversion control function

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106946158A (en) * 2017-04-29 2017-07-14 李赞荣 Tower crane control system
CN110817698A (en) * 2019-11-05 2020-02-21 徐州合卓机械科技有限公司 Wireless remote control device of crane
CN111817613A (en) * 2020-07-10 2020-10-23 义乌恒邦建筑智能科技有限公司 Tower crane frequency conversion device based on CAN bus and communication method
CN111824963A (en) * 2020-06-24 2020-10-27 山东富友慧明测控设备有限公司 Intelligent tower crane wireless remote control system with pose perception technology and control method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106946158A (en) * 2017-04-29 2017-07-14 李赞荣 Tower crane control system
CN110817698A (en) * 2019-11-05 2020-02-21 徐州合卓机械科技有限公司 Wireless remote control device of crane
CN111824963A (en) * 2020-06-24 2020-10-27 山东富友慧明测控设备有限公司 Intelligent tower crane wireless remote control system with pose perception technology and control method
CN111817613A (en) * 2020-07-10 2020-10-23 义乌恒邦建筑智能科技有限公司 Tower crane frequency conversion device based on CAN bus and communication method

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