CN205595183U - Iron core is rolled up to hexagonal foldable triangular prism shape transformer opening in cross -section - Google Patents

Iron core is rolled up to hexagonal foldable triangular prism shape transformer opening in cross -section Download PDF

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Publication number
CN205595183U
CN205595183U CN201520986130.7U CN201520986130U CN205595183U CN 205595183 U CN205595183 U CN 205595183U CN 201520986130 U CN201520986130 U CN 201520986130U CN 205595183 U CN205595183 U CN 205595183U
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Prior art keywords
iron core
core
cross
section
material strip
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Expired - Fee Related
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CN201520986130.7U
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Chinese (zh)
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齐侠
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/245Magnetic cores made from sheets, e.g. grain-oriented
    • H01F27/2455Magnetic cores made from sheets, e.g. grain-oriented using bent laminations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/26Fastening parts of the core together; Fastening or mounting the core on casing or support
    • H01F27/263Fastening parts of the core together

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

The utility model discloses an iron core is rolled up to hexagonal foldable triangular prism shape transformer opening in cross -section, including iron core group, the iron core is rolled up with the seamless triangular prism shape structure of assembling of central angle 120o's angle by three independence and big or small structure homogeneous phase single -phase opening together by iron core group, the middle vacancy that the iron core was rolled up to single -phase opening is the window, the upper end of window is top yoke, the lower extreme of window is yoke down, be the stem stem between top yoke and the lower yoke, stack -up becomes every group silicon steel sheet stock area of single -phase opening book iron core and takes two parts to form by the first material area of rectangle and right angled triangle's second material, second material area reduces along the extending direction width in first material area gradually, by every group silicon steel sheet stock area through bending, the cross -section of cuting the stem stem of the single -phase opening book iron core of back stack -up one -tenth is isosceles trapezoid, the cross -section of the three post of the iron core group after assembling is regular hexagon. This iron core is rolled up to hexagonal foldable triangular prism shape transformer opening in cross -section material utilization rate height, low in production cost, production efficiency are high, manufacturing process is simple.

Description

A kind of cross section hexagonal folding stereo delta transformer open coil iron core
Technical field
This utility model relates to transformer core field, specifically provides a kind of cross section hexagonal folding stereo delta transformer open coil iron core.
Background technology
At present, domestic existing stereo triangle transformer open coil iron core mainly includes following two core structure: 1, become three open coil iron cores by curve stalloy billot stack after bending, shearing of three groups of independences, and volume iron core of remaining silent three is assembled into sectional area for R type tridimensional triangle iron core structure with 120 ° of inclined-planes, core section after assembly amasss as rounder and more smooth circular configuration, common name R type volume iron core;2, three open coil iron cores are become by three groups of independences by multistage broken line type stalloy billot stack after bending, shearing, and by three open coil iron cores with 120 ° of director circle type tridimensional triangle iron core structures being assembled into, be generally called polygon or roll up iron core for broken line type.The triangular solid reel iron core transformer of both the above structure is assembled by three independent open cores, therefore, tridimensional triangle iron core has that magnetic circuit is the shortest and each phase is from becoming the full symmetric equal characteristic in loop, but, both the above form is respectively present problems with, sectional area is that R sections stem stem cross section is approximately circular, activity coefficient is higher, but stock utilization is low, only about 87%-92%, and although polygon or broken line type volume iron core stock utilization are high, but actual production process needs to store the stalloy billot of tens kinds of width, thus increase production cost, production efficiency is relatively low.
Therefore, how existing delta transformer open coil iron core is carried out the improvement in structure, to improve the utilization rate of stalloy material strip, to reduce production cost, become people's problem demanding prompt solution.
Summary of the invention
In consideration of it, the purpose of this utility model is to provide a kind of cross section hexagonal folding stereo delta transformer open coil iron core, at least to solve when manufacturing opening coiled core of transformer, the problems such as the utilization rate of stalloy material strip is low, production cost is high.
nullThe technical scheme that this utility model provides is: a kind of cross section hexagonal folding stereo delta transformer open coil iron core,Including iron core group,Iron core group is the 3-D triangle structure become with the angle seamless assembled of central angle 120 by the single-phase open core that three independences and size structure are the most identical,The middle vacancy of single-phase open core is window,The upper end of the window of single-phase open core is upper yoke,The lower end of the window of single-phase open core is lower yoke,It is stem stem between upper yoke and lower yoke,Stack becomes the often group stalloy material strip of single-phase open core to be made up of the first material strip of rectangle and second material strip two parts of right angled triangle,Second material strip is gradually reduced along the bearing of trend width of the first material strip,By often organizing stalloy material strip through bending、After shearing, the cross section of the stem stem of the single-phase open core that stack becomes is isosceles trapezoid,The cross section of three posts of the iron core group after assembly is regular hexagon.
Preferably, every single-phase open core is provided with two groups of fractures, and described two groups of fractures are respectively arranged at the top of two stem stems of single-phase open core.
Further preferably, described single-phase open core is the square shape volume iron core with eight 135 or 12 150 bending angles.
The beneficial effects of the utility model are:
1, the cross section of three posts of the iron core group after this utility model assembly is regular hexagon, sub-circular, and activity coefficient is high;
2, the three-phase three-column stereoscopic stable of the hexagonal folding stereo in this utility model cross section delta transformer open coil iron core, fully ensure that three-phase magnetic circuit balances, therefore third-harmonic component forms closed-loop path in independent frame, decreases the harmonic component of no-load current largely;
3, during making this utility model cross section hexagonal folding stereo delta transformer open coil iron core, the raw-material utilization rate of stalloy material strip is 100%, and the iron core of every kind of capacity has only to a kind of width stalloy material strip raw material, not only increase the raw-material utilization rate of stalloy material strip, decrease raw-material stock, reduce production cost.
Accompanying drawing explanation
Below in conjunction with the accompanying drawings and this utility model is described in further detail by embodiment:
Fig. 1 is the structural representation of this utility model transformator volume iron core;
Fig. 2 is the structural representation of single-phase open core one embodiment;
Fig. 3 is the structural representation of another embodiment of single-phase open core;
Fig. 4 is the schematic cross-section of the iron core group after assembly;
Fig. 5 is the structural representation often organizing stalloy material strip that stack becomes single-phase open core.
Detailed description of the invention
Below in conjunction with specific embodiment, this utility model is further explained, but does not limit to this utility model.
nullAs shown in Figure 1,This utility model provides a kind of cross section hexagonal folding stereo delta transformer open coil iron core,Including iron core group,Iron core group is the 3-D triangle structure become with the angle seamless assembled of central angle 120 by the single-phase open core 1 that three independences and size structure are the most identical,Such as Fig. 2、Shown in Fig. 3,The middle vacancy of single-phase open core 1 is window 2,The upper end of the window 2 of single-phase open core 1 is upper yoke 3,The lower end of the window 2 of single-phase open core 1 is lower yoke 4,It is stem stem 5 between upper yoke 3 and lower yoke 4,As shown in Figure 5,Stack becomes the often group stalloy material strip 6 of single-phase open core 1 to be made up of the first material strip 61 of rectangle and second material strip 62 two parts of right angled triangle,Second material strip 62 is gradually reduced along the bearing of trend width of the first material strip 61,As shown in Figure 4,By often organizing stalloy material strip 6 through bending、After shearing, the cross section of the stem stem 5 of the single-phase open core 1 that stack becomes is isosceles trapezoid,The cross section of three posts of the iron core group after assembly is regular hexagon.
nullThe manufacturing process of the single-phase open core of this cross section hexagonal folding stereo delta transformer open coil iron core has only to the stalloy material strip raw material of a kind of width,Wherein,Stack becomes the often group stalloy material strip of single-phase open core to include two parts: the first material strip of rectangle and the second material strip of right angled triangle,Wherein,The width of the first material strip width raw-material with stalloy material strip is identical,Through bending、After shearing, stack becomes the single-phase open core inner round portion that the stem stem cross section of single-phase open core assumes diamond in shape,Second material strip is the right angled triangle material strip that stalloy material strip raw material extends along a length thereof direction cutting,Wherein,Second material strip is gradually reduced along the length bearing of trend width of the first material strip and start width width raw-material with stalloy material strip is identical,Second material strip is through bending、After shearing, stack becomes the outer perimeter section that the stem stem cross section of single-phase open core is the single-phase open core of equilateral triangle,Wherein,The outer perimeter section stack of single-phase open core is in the outside of the inner round portion of single-phase open core,The cross section of the stem stem after the inner round portion of single-phase open core and outer perimeter section stack is isosceles trapezoid,The cross section of three posts of the iron core group after assembly is regular hexagon,Additionally,During using stalloy material strip raw material cutting the second material strip,Two group of second material strip can be obtained simultaneously,This two group of second material strip can be respectively used to make the outer perimeter section of two groups of single-phase open cores,Realize 100% utilization of material strip.
Kekelé structure count due to iron core, make the coil can individually coiling, when producing maintenance, at aperture slots, iron core can be opened and be installed or replaced coil, improvement as technical scheme, as shown in Figure 2 and Figure 3, every single-phase open core 1 is provided with two groups of fractures, and described two groups of fractures are respectively arranged at the top of two stem stems 5 of single-phase open core 1.
Wherein, described single-phase open core 1 is square shape volume iron core (as shown in Figure 3) at square shape volume iron core (as shown in Figure 2) or 12 150 bending angles with eight 135 bending angles.
Detailed description of the invention of the present utility model is to carry out writing according to the mode gone forward one by one, and highlights the difference of each embodiment, and its similar portion can be with cross-reference.
Above in conjunction with accompanying drawing, embodiment of the present utility model is elaborated, but this utility model is not limited to above-mentioned embodiment, in the ken that those of ordinary skill in the art are possessed, it is also possible on the premise of without departing from this utility model objective, various changes can be made.

Claims (3)

  1. null1. cross section hexagonal folding stereo delta transformer open coil iron core,Including iron core group,Iron core group is the 3-D triangle structure become with the angle seamless assembled of central angle 120 by the single-phase open core (1) that three independences and size structure are the most identical,The middle vacancy of single-phase open core (1) is window (2),The upper end of the window (2) of single-phase open core (1) is upper yoke (3),The lower end of the window (2) of single-phase open core (1) is lower yoke (4),It is stem stem (5) between upper yoke (3) and lower yoke (4),It is characterized in that: stack becomes often group stalloy material strip (6) of single-phase open core (1) to be made up of first material strip (61) of rectangle and the second material strip (62) two parts of right angled triangle,Second material strip (62) is gradually reduced along the bearing of trend width of the first material strip (61),By often organizing stalloy material strip (6) through bending、After shearing, the cross section of the stem stem (5) of the single-phase open core (1) that stack becomes is isosceles trapezoid,The cross section of three posts of the iron core group after assembly is regular hexagon.
  2. 2. according to the opening coiled core of transformer described in claim 1, it is characterised in that: every single-phase open core (1) is provided with two groups of fractures, and described two groups of fractures are respectively arranged at the top of two stem stems (5) of single-phase open core (1).
  3. 3. according to the opening coiled core of transformer described in claim 1 or 2, it is characterised in that: described single-phase open core (1) is the square shape volume iron core with eight 135 or 12 150 bending angles.
CN201520986130.7U 2015-11-19 2015-12-03 Iron core is rolled up to hexagonal foldable triangular prism shape transformer opening in cross -section Expired - Fee Related CN205595183U (en)

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CN201510798777 2015-11-19
CN2015107987771 2015-11-19

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111243851A (en) * 2020-04-15 2020-06-05 沈阳嘉恒机电设备有限公司 Foldable triangular iron core assembly table with openings

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CN107316739A (en) * 2017-06-19 2017-11-03 广东紫光电气有限公司 A kind of collapsible formula transformer core preparation method
CN107103986A (en) * 2017-07-13 2017-08-29 齐会南 A kind of amorphous alloy transformer iron core
CN107248447A (en) * 2017-08-02 2017-10-13 齐会南 A kind of three-dimensional no-encapsulated-winding dry-type transformer unshakable in one's determination of non-crystaline amorphous metal opening
CN107221415A (en) * 2017-08-10 2017-09-29 齐会南 A kind of folding stereo open core no-encapsulated-winding dry-type transformer
CN107293392A (en) * 2017-08-10 2017-10-24 齐会南 A kind of folding stereo open core resin casting dry-type transformer
CN109698056A (en) * 2017-10-20 2019-04-30 特变电工沈阳变压器集团有限公司 A kind of three-phase solid laminated core structure
CN111477451A (en) * 2020-05-29 2020-07-31 重庆望变电气(集团)股份有限公司 Assembly process of folding iron core and coil of dry-type transformer
CN112863823A (en) * 2021-01-07 2021-05-28 江苏天利机电有限公司 Three-dimensional three-phase laminated iron core
CN113035560B (en) * 2021-04-02 2023-02-28 广东安沛电力有限公司 Method for manufacturing open three-dimensional rolled iron core
CN113593842B (en) * 2021-06-10 2023-04-14 西安交通大学 Vertical iron core structure of rolling up of transformer that contains zero sequence magnetic flux return circuit

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CN101950662B (en) * 2010-09-29 2012-11-14 株洲市变压器有限公司 Method for manufacturing wound core of triangular wound core transformer and product
CN102290201B (en) * 2011-04-28 2012-11-21 上海固缘电力科技有限公司 Three-dimensional three-phase amorphous alloy transformer iron core
CN102314997A (en) * 2011-05-27 2012-01-11 广东海鸿变压器有限公司 Amorphous alloy stereo roll iron core
RS52864B (en) * 2011-07-22 2013-12-31 Ivan PEJČIĆ Delta magnetic core for three-phase transformer
CN202564025U (en) * 2012-03-21 2012-11-28 北京新特电气有限公司 Three-phase stereoscopic wound core
CN204651133U (en) * 2015-06-05 2015-09-16 齐会南 Collapsible open delta shaped iron core

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Publication number Priority date Publication date Assignee Title
CN111243851A (en) * 2020-04-15 2020-06-05 沈阳嘉恒机电设备有限公司 Foldable triangular iron core assembly table with openings

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160921

Termination date: 20171203

CF01 Termination of patent right due to non-payment of annual fee