CN205593868U - Full -automatic penetration resistance appearance of concrete - Google Patents

Full -automatic penetration resistance appearance of concrete Download PDF

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Publication number
CN205593868U
CN205593868U CN201620381429.4U CN201620381429U CN205593868U CN 205593868 U CN205593868 U CN 205593868U CN 201620381429 U CN201620381429 U CN 201620381429U CN 205593868 U CN205593868 U CN 205593868U
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stylus
test
concrete
rotating
electro
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吕兴栋
高志扬
杨华全
董芸
严建军
石妍
周世华
李响
陈霞
王磊
闫小虎
张建峰
张亮
林育强
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Bureau of Hydrology Changjiang Water Resources Commission
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Bureau of Hydrology Changjiang Water Resources Commission
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Abstract

The utility model discloses a full -automatic penetration resistance appearance of concrete, be provided with rotary platform on the frame, rotary platform is last to install 3 test buckets, still install the servo appearance of electric liquid on the frame, set up the slide on the servo appearance of electricity liquid, the crane is installed on the slide, the crane is through drive along the slide vertical up -and -down movement of the servo appearance of electric liquid, install displacement sensor on the crane, the mid -mounting of crane has the support, the tapered disk is installed on the support, the lower part of tapered disk is installed and is hindered force transducer, hinder the tip that force transducer connects rotatory chaining pin, rotary platform, the servo appearance of electricity liquid, displacement sensor, tapered disk and hinder force transducer and connect computer terminal processor, realize the automatic injection of rotatory chaining pin through computer terminal processor, shorten the time of testing personnel's observation, the unnecessary trouble and improvement concrete condense time is shortened the accuracy nature of survey.

Description

一种混凝土全自动贯入阻力仪A fully automatic penetration resistance meter for concrete

技术领域technical field

本实用新型涉及混凝土性能测试仪器技术领域,具体是一种混凝土全自动贯入阻力仪。The utility model relates to the technical field of concrete performance testing instruments, in particular to a fully automatic concrete penetration resistance instrument.

背景技术Background technique

混凝土凝结时间是混凝土极其重要的参数,无论是在科学研究还是在工程实践中,测定混凝土凝结时间是极其普遍的。一般认为混凝土的初凝时间是失去塑性但不具备机械强度的时间,终凝时间为混凝土失去塑性且具备机械强度的时间,混凝土的初凝时间和终凝时间对混凝土施工非常重要。The setting time of concrete is an extremely important parameter of concrete. Whether it is in scientific research or in engineering practice, it is extremely common to measure the setting time of concrete. It is generally believed that the initial setting time of concrete is the time when it loses plasticity but does not have mechanical strength, and the final setting time is the time when concrete loses plasticity and has mechanical strength. The initial setting time and final setting time of concrete are very important for concrete construction.

在混凝土工程中,混凝土拌合物的凝结时间一般按照GB/T50080-2002《普通混凝土拌合物性能试验方法标准》规定的贯入阻力法测定混凝土的凝结时间。凝结时间测定从水泥与水接触瞬间开始计时。根据混凝土拌合物的性能,确定测针试验时间,以后每隔0.5h测试一次,在临近初、终凝时可增加测定次数。In concrete engineering, the setting time of concrete mixtures is generally determined according to the penetration resistance method specified in GB/T50080-2002 "Standards for Test Methods of Performance of Ordinary Concrete Mixtures". The setting time is measured from the moment the cement comes into contact with water. According to the performance of the concrete mixture, determine the test time of the probe, and then test it every 0.5h, and increase the number of measurements when it is close to the initial and final setting.

测试时将砂浆试样筒置于贯入阻力仪上,测针端部与砂浆表面接触,然后在10±2s内均匀地使测针贯入砂浆25±2mm深度,记录贯入压力。凝结时间通过计算机绘图拟合方法确定,当贯入阻力为3.5MPa时为初凝时间,贯入阻力为28.0MPa时为终凝时间。During the test, put the mortar sample cylinder on the penetration resistance meter, and the end of the measuring needle is in contact with the surface of the mortar. Then, within 10±2s, the measuring needle is evenly penetrated into the mortar to a depth of 25±2mm, and the penetration pressure is recorded. The setting time is determined by computer graphics fitting method. When the penetration resistance is 3.5MPa, it is the initial setting time, and when the penetration resistance is 28.0MPa, it is the final setting time.

目前业内测定混凝土凝结时间的仪器绝大多数是手动式混凝土贯入阻力仪。使用该仪器进行混凝土凝结时间测试,存在以下问题:1)由于试验人员能力及熟练程度的差异,一定程度的影响测试结果的精确性;2)在实际测试过程中,试验人员需要长时间对样品进行观测,使用该仪器费时费力,当检测样品数量较多时这种劣势尤为明显。At present, most of the instruments used to measure the setting time of concrete in the industry are manual concrete penetration resistance meters. Using this instrument to test the concrete setting time has the following problems: 1) Due to the differences in the ability and proficiency of the test personnel, the accuracy of the test results is affected to a certain extent; 2) In the actual test process, the test personnel need to test the samples for a long time It is time-consuming and labor-intensive to use the instrument for observation, and this disadvantage is especially obvious when the number of samples to be tested is large.

实用新型内容Utility model content

本实用新型根据现有技术的不足,提供一种混凝土全自动贯入阻力仪,混凝土全自动贯入阻力仪将大大缩短试验人员的观测时间和减少不必要的麻烦,这为提高工作效率是极为有益的,同时可以保证试验结果的精确性。According to the deficiencies of the prior art, the utility model provides a fully automatic concrete penetration resistance meter, which will greatly shorten the observation time of the test personnel and reduce unnecessary troubles, which is extremely important for improving work efficiency It is beneficial and can guarantee the accuracy of test results at the same time.

本实用新型的技术方案:一种混凝土全自动贯入阻力仪,其特征在于:包括机座,机座上设置有旋转平台,旋转平台上安装3个测试桶,机座上还安装有电液伺服仪,电液伺服仪上设置滑道,升降架安装在滑道上,升降架通过电液伺服仪的带动沿滑道垂直上下运动,升降架上安装有位移传感器,升降架的中部安装有支架,锥形圆盘安装在支架上,锥形圆盘的下部安装有阻力传感器,阻力传感器连接旋转测针的端部,位移传感器用于测量旋转测针贯入测试桶内的深度,阻力传感器用于测量旋转测针贯入测试桶内的阻力,旋转平台、电液伺服仪、位移传感器、锥形圆盘以及阻力传感器连接微机终端处理器。The technical scheme of the present utility model: a fully automatic concrete penetration resistance meter, which is characterized in that it includes a machine base, a rotating platform is arranged on the machine base, three test barrels are installed on the rotating platform, and an electro-hydraulic tester is also installed on the machine base. Servo instrument, the electro-hydraulic servo instrument is equipped with a slideway, and the lifting frame is installed on the slideway. The lifting frame is driven by the electro-hydraulic servo instrument to move vertically up and down along the slideway. A displacement sensor is installed on the lifting frame, and a bracket is installed in the middle of the lifting frame. , the conical disc is installed on the bracket, the lower part of the conical disc is equipped with a resistance sensor, the resistance sensor is connected to the end of the rotating stylus, the displacement sensor is used to measure the depth of the rotating stylus penetrating into the test barrel, and the resistance sensor is used To measure the resistance of the rotating stylus penetrating into the test barrel, the rotating platform, electro-hydraulic servo, displacement sensor, conical disk and resistance sensor are connected to the microcomputer terminal processor.

所述机座上还设置有养护箱体,养护箱体上开设有箱门,养护箱体内安装保温层。The machine base is also provided with a maintenance box body, a box door is opened on the maintenance box body, and an insulation layer is installed in the maintenance box body.

所述旋转测针包括100mm2测针、50mm2测针、20mm2测针,100mm2测针、50mm2测针、20mm2测针等间距的安装在阻力传感器的下方且呈伞状分布。The rotating stylus includes 100mm 2 stylus, 50mm 2 stylus, 20mm 2 stylus, 100mm 2 stylus, 50mm 2 stylus, 20mm 2 stylus are installed at equal intervals below the resistance sensor and distributed in an umbrella shape.

所述3个测试桶与旋转平台外沿距离相同,3个测试桶在旋转平台上呈等边三角形分布。The distance between the three test barrels and the outer edge of the rotating platform is the same, and the three test barrels are distributed in an equilateral triangle on the rotating platform.

所述电液伺服仪设置在旋转平台的边上,测试桶随旋转平台转动到锥形圆盘的正下方。The electro-hydraulic servo instrument is arranged on the side of the rotating platform, and the test bucket rotates with the rotating platform to be directly under the conical disk.

本实用新型的技术效果:通过微机终端处理器实现混凝土全自动贯入,阻力自动测量,时间自动记录,缩短试验人员的观测的时间,减少不必要的麻烦以及提高混凝土凝结时间测定的精确性,本实用新型的一种混凝土全自动贯入阻力仪严格按照国家相关测试规范,能模拟人工操作全过程,可大大减少试验人员工作量,测试数据可靠、精确。The technical effect of the utility model: through the computer terminal processor, the concrete can be fully automatic penetration, the resistance can be measured automatically, the time can be recorded automatically, the observation time of the test personnel can be shortened, unnecessary troubles can be reduced, and the accuracy of concrete setting time can be improved. The concrete full-automatic penetration resistance meter of the utility model is strictly in accordance with relevant national test specifications, can simulate the whole process of manual operation, can greatly reduce the workload of test personnel, and has reliable and accurate test data.

附图说明Description of drawings

图1是本实用新型贯入阻力仪结构示意图;Fig. 1 is the structural schematic diagram of the penetration resistance meter of the present utility model;

图2是锥形圆盘安装连接结构示意图;Fig. 2 is a schematic diagram of the installation and connection structure of the conical disc;

图3是本实用新型贯入阻力仪养护箱体结构示意图。Fig. 3 is a schematic diagram of the structure of the maintenance box of the penetration resistance meter of the present invention.

图中:1—机座,2—旋转平台,3—测试桶,4—电液伺服仪,5—滑道,6—升降架,7—位移传感器,8—锥形圆盘,9—旋转测针,10—支架,11—阻力传感器,12—养护箱体,13—箱门,91—100mm2测针,92—50mm2测针,93—20mm2测针。In the figure: 1—machine base, 2—rotating platform, 3—test barrel, 4—electro-hydraulic servo instrument, 5—slide, 6—lifting frame, 7—displacement sensor, 8—conical disc, 9—rotation Stylus, 10-support, 11-resistance sensor, 12-curing box, 13-door, 91-100mm 2 stylus, 92-50mm 2 stylus, 93-20mm 2 stylus.

具体实施方式detailed description

下面结合附图对本实用新型进一步说明:Below in conjunction with accompanying drawing, the utility model is further described:

如图1至图3所示,一种混凝土全自动贯入阻力仪,其特征在于:包括机座1,机座1上设置有旋转平台2,旋转平台2上安装3个测试桶3,机座1上还安装有电液伺服仪4,电液伺服仪4上设置滑道5,升降架6安装在滑道5上,升降架6通过电液伺服仪4的带动沿滑道5垂直上下运动,升降架6上安装有位移传感器7,升降架6的中部安装有支架10,锥形圆盘8安装在支架10上,锥形圆盘8的下部安装有阻力传感器11,阻力传感器11连接旋转测针9的端部,位移传感器7用于测量旋转测针9贯入测试桶3内的深度,阻力传感器11用于测量旋转测针9贯入测试桶3内的阻力,旋转平台2、电液伺服仪4、位移传感器7、锥形圆盘8以及阻力传感器11连接微机终端处理器。As shown in Figures 1 to 3, a fully automatic concrete penetration resistance meter is characterized in that it includes a machine base 1, a rotating platform 2 is arranged on the machine base 1, and three test barrels 3 are installed on the rotating platform 2. An electro-hydraulic servo instrument 4 is also installed on the seat 1, a slideway 5 is arranged on the electro-hydraulic servo instrument 4, and a lifting frame 6 is installed on the slideway 5, and the lifting frame 6 is vertically up and down along the slideway 5 driven by the electro-hydraulic servo instrument 4 Movement, a displacement sensor 7 is installed on the lifting frame 6, a bracket 10 is installed in the middle of the lifting frame 6, a conical disk 8 is installed on the bracket 10, a resistance sensor 11 is installed on the lower part of the conical disk 8, and the resistance sensor 11 is connected Rotate the end of the stylus 9, the displacement sensor 7 is used to measure the depth of the rotary stylus 9 penetrating into the test bucket 3, the resistance sensor 11 is used to measure the resistance of the rotary stylus 9 penetrating into the test bucket 3, the rotating platform 2, The electro-hydraulic servo instrument 4, the displacement sensor 7, the conical disc 8 and the resistance sensor 11 are connected to the microcomputer terminal processor.

所述机座1上还设置有养护箱体12,养护箱体12上开设有箱门13,养护箱体12内安装保温层。The machine base 1 is also provided with a maintenance box body 12, and the maintenance box body 12 is provided with a box door 13, and an insulation layer is installed in the maintenance box body 12.

所述旋转测针9包括100mm2测针91、50mm2测针92、20mm2测针93,100mm2测针91、50mm2测针92、20mm2测针93等间距的安装在阻力传感器11的下方且呈伞状分布。The rotating stylus 9 includes 100mm 2 stylus 91, 50mm 2 stylus 92, 20mm 2 stylus 93, 100mm 2 stylus 91, 50mm 2 stylus 92, 20mm 2 stylus 93 equidistantly installed on the resistance sensor 11 Below and in an umbrella-like distribution.

所述3个测试桶3与旋转平台2外沿距离相同,3个测试桶3在旋转平台2上呈等边三角形分布。The three test buckets 3 are at the same distance from the outer edges of the rotating platform 2, and the three testing buckets 3 are distributed on the rotating platform 2 in an equilateral triangle shape.

所述电液伺服仪4设置在旋转平台2的边上,测试桶3随旋转平台2转动到锥形圆盘8的正下方。The electro-hydraulic servo instrument 4 is arranged on the side of the rotating platform 2 , and the test barrel 3 rotates with the rotating platform 2 to directly below the conical disk 8 .

将装有待测混凝土的测试桶3放置于旋转平台2上。微机终端处理器控制电液伺服仪4带动升降架6上下移动和锥形圆盘8的转动;Place the test bucket 3 containing the concrete to be tested on the rotating platform 2 . The microcomputer terminal processor controls the electro-hydraulic servo instrument 4 to drive the lifting frame 6 to move up and down and the conical disc 8 to rotate;

位移传感器7可测定旋转测针9贯入砂浆的深度,当贯入砂浆深度为25±2mm时作为一个测试过程的终点,升降架6和旋转测针9自动归位;The displacement sensor 7 can measure the penetration depth of the rotary probe 9 into the mortar. When the penetration depth of the mortar is 25±2mm, it is used as the end point of a test process, and the lifting frame 6 and the rotary probe 9 return to their original positions automatically;

一个测试过程结束后,微机终端处理器可控制旋转平台2的转动时间以及角度,继续对下一个测试桶3进行测试;After a test process is over, the microcomputer terminal processor can control the rotation time and angle of the rotating platform 2, and continue to test the next test bucket 3;

通过控制锥形圆盘8的转动角度来实现同一个测试桶3不同点的测试,当某一测试点的抗压强度达到3.5MPa和20Mpa时,旋转测针9实现自动换针;By controlling the rotation angle of the conical disc 8, the test of different points of the same test barrel 3 is realized. When the compressive strength of a certain test point reaches 3.5MPa and 20Mpa, the rotating stylus 9 realizes automatic needle change;

微机终端处理器自动记录下测试的时间、对应的应力以及环境温度,凝结时间通过绘图拟合确定。The microcomputer terminal processor automatically records the test time, corresponding stress and ambient temperature, and the coagulation time is determined through drawing fitting.

本实用新型的一种混凝土全自动贯入阻力仪严格按照国家相关测试规范,能模拟人工操作全过程,可大大减少试验人员工作量,测试数据可靠、精确。The concrete full-automatic penetration resistance meter of the utility model is strictly in accordance with relevant national test specifications, can simulate the whole process of manual operation, can greatly reduce the workload of test personnel, and has reliable and accurate test data.

Claims (5)

1.一种混凝土全自动贯入阻力仪,其特征在于:包括机座(1),机座(1)上设置有旋转平台(2),旋转平台(2)上安装3个测试桶(3),机座(1)上还安装有电液伺服仪(4),电液伺服仪(4)上设置滑道(5),升降架(6)安装在滑道(5)上,升降架(6)通过电液伺服仪(4)的带动沿滑道(5)垂直上下运动,升降架(6)上安装有位移传感器(7),升降架(6)的中部安装有支架(10),锥形圆盘(8)安装在支架(10)上,锥形圆盘(8)的下部安装有阻力传感器(11),阻力传感器(11)连接旋转测针(9)的端部,位移传感器(7)用于测量旋转测针(9)贯入测试桶(3)内的深度,阻力传感器(11)用于测量旋转测针(9)贯入测试桶(3)内的阻力,旋转平台(2)、电液伺服仪(4)、位移传感器(7)、锥形圆盘(8)以及阻力传感器(11)连接微机终端处理器。1. A fully automatic penetration resistance meter for concrete, characterized in that: it comprises a support (1), the support (1) is provided with a rotating platform (2), and 3 test barrels (3) are installed on the rotating platform (2). ), the base (1) is also equipped with an electro-hydraulic servo (4), the electro-hydraulic servo (4) is provided with a slideway (5), the lifting frame (6) is installed on the slideway (5), and the lifting frame (6) Driven by the electro-hydraulic servo instrument (4), it moves vertically up and down along the slideway (5), a displacement sensor (7) is installed on the lifting frame (6), and a bracket (10) is installed in the middle of the lifting frame (6). , the conical disc (8) is installed on the support (10), the lower part of the conical disc (8) is equipped with a resistance sensor (11), the resistance sensor (11) is connected to the end of the rotating probe (9), and the displacement The sensor (7) is used to measure the penetration depth of the rotating stylus (9) into the test barrel (3), and the resistance sensor (11) is used to measure the resistance of the rotating stylus (9) penetrating into the test barrel (3). The platform (2), the electro-hydraulic servo (4), the displacement sensor (7), the conical disk (8) and the resistance sensor (11) are connected to the microcomputer terminal processor. 2.根据权利要求1所述的一种混凝土全自动贯入阻力仪,其特征在于:所述机座(1)上还设置有养护箱体(12),养护箱体(12)上开设有箱门(13),养护箱体(12)内安装保温层。2. A fully automatic concrete penetration resistance meter according to claim 1, characterized in that: the base (1) is also provided with a curing box (12), and the curing box (12) is provided with Chamber door (13), insulation layer is installed in the maintenance casing (12). 3.根据权利要求1所述的一种混凝土全自动贯入阻力仪,其特征在于:所述旋转测针(9)包括100mm2测针(91)、50mm2测针(92)、20mm2测针(93),100mm2测针(91)、50mm2测针(92)、20mm2测针(93)等间距的安装在阻力传感器(11)的下方且呈伞状分布。3. A fully automatic concrete penetration resistance meter according to claim 1, characterized in that: the rotating stylus (9) includes a 100mm 2 stylus (91), a 50mm 2 stylus (92), a 20mm 2 stylus The stylus (93), 100mm stylus (91), 50mm stylus (92), 20mm stylus (93 ) are installed under the resistance sensor ( 11 ) at equal intervals and distributed in an umbrella shape. 4.根据权利要求1所述的一种混凝土全自动贯入阻力仪,其特征在于:所述3个测试桶(3)与旋转平台(2)外沿距离相同,3个测试桶(3)在旋转平台(2)上呈等边三角形分布。4. A fully automatic concrete penetration resistance meter according to claim 1, characterized in that: the three test buckets (3) are at the same distance from the outer edges of the rotating platform (2), and the three test buckets (3) They are distributed in an equilateral triangle on the rotating platform (2). 5.根据权利要求4所述的一种混凝土全自动贯入阻力仪,其特征在于:所述电液伺服仪(4)设置在旋转平台(2)的边上,测试桶(3)随旋转平台(2)转动到锥形圆盘(8)的正下方。5. A fully automatic concrete penetration resistance meter according to claim 4, characterized in that: the electro-hydraulic servo meter (4) is set on the side of the rotating platform (2), and the test barrel (3) rotates with it The platform (2) rotates to just below the conical disc (8).
CN201620381429.4U 2016-04-29 2016-04-29 Full -automatic penetration resistance appearance of concrete Withdrawn - After Issue CN205593868U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105784521A (en) * 2016-04-29 2016-07-20 长江水利委员会长江科学院 Full-automatic concrete penetration resistance meter and concrete setting time measuring method
CN109571740A (en) * 2019-01-28 2019-04-05 重庆固力建筑工程质量检测有限公司 The full-automatic injection resistance meter of concrete
CN110686998A (en) * 2019-10-30 2020-01-14 上海标卓科学仪器有限公司 A penetration mortar strength calibration device
CN110865179A (en) * 2019-12-18 2020-03-06 阜阳市路兴公路工程监理有限公司 A kind of concrete penetration resistance meter
CN111929201A (en) * 2020-09-15 2020-11-13 中国水利水电第七工程局有限公司 Device and method for measuring on-site demoulding strength of slip form concrete
CN115165645A (en) * 2022-06-21 2022-10-11 大连理工大学 Electric control type penetrometer for measuring hardness of accumulated snow

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105784521A (en) * 2016-04-29 2016-07-20 长江水利委员会长江科学院 Full-automatic concrete penetration resistance meter and concrete setting time measuring method
CN105784521B (en) * 2016-04-29 2018-10-12 长江水利委员会长江科学院 A kind of full-automatic injection resistance meter of concrete and setting time measurement method
CN109571740A (en) * 2019-01-28 2019-04-05 重庆固力建筑工程质量检测有限公司 The full-automatic injection resistance meter of concrete
CN109571740B (en) * 2019-01-28 2024-04-05 北京东方建宇混凝土科学技术研究院有限公司 Full-automatic concrete penetration resistance instrument
CN110686998A (en) * 2019-10-30 2020-01-14 上海标卓科学仪器有限公司 A penetration mortar strength calibration device
CN110865179A (en) * 2019-12-18 2020-03-06 阜阳市路兴公路工程监理有限公司 A kind of concrete penetration resistance meter
CN111929201A (en) * 2020-09-15 2020-11-13 中国水利水电第七工程局有限公司 Device and method for measuring on-site demoulding strength of slip form concrete
CN111929201B (en) * 2020-09-15 2024-09-24 中国水利水电第七工程局有限公司 Device and method for measuring on-site demoulding strength of slipform concrete
CN115165645A (en) * 2022-06-21 2022-10-11 大连理工大学 Electric control type penetrometer for measuring hardness of accumulated snow

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