CN205587670U - Portable flange terminal surface processing machine - Google Patents
Portable flange terminal surface processing machine Download PDFInfo
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- CN205587670U CN205587670U CN201620259118.0U CN201620259118U CN205587670U CN 205587670 U CN205587670 U CN 205587670U CN 201620259118 U CN201620259118 U CN 201620259118U CN 205587670 U CN205587670 U CN 205587670U
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- guide rail
- processing machine
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- motor unit
- knife rest
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Abstract
The utility model discloses a portable flange terminal surface processing machine, it includes clamping device, motor unit, gearbox, guide rail, feed screw and knife rest, the flange inner wall of unit under test is located to the clamping device, and the clamping device includes the mounting base and removes the handle, the motor unit is fixed in the upper portion of clamping device, the gearbox is six casees gear drive gearboxes, and the main shaft of gearbox links to each other with the output shaft of motor unit, gearbox one side is located to the guide rail, and the guide rail is equipped with rail brackets outward, is equipped with the feed screw parallel with the guide rail in the rail brackets, feed screw and the interior gear meshing transmission of gearbox, being equipped with on the guide rail and following the gliding knife rest support of guide rail, be equipped with on the knife rest support and wind the rotatory knife rest of knife rest support, the knife rest bottom is equipped with the cutter mounting groove. The beneficial effects of the utility model are that: the utility model discloses small, light in weight, portable, and its machining efficiency is high, the cost is little, the precision is high, long service life, application scope are wide.
Description
Technical field
This utility model relates to Machining Technology field, particularly relates to the portable end face of flange processing machine that a kind of volume is little, lightweight, low cost, length in service life, machining accuracy are high.
Background technology
Flange, again call orchid flange or bead.Flange is interconnective part between pipe and pipe, the connection between pipe end；Also there are the flange that the equipment that is used in is imported and exported, the connection between two equipment.Flange joint is exactly two pipelines, pipe fitting or equipment, is first individually fixed on a ring flange, between two ring flanges, adds flange gasket, tighten together with bolt, complete connection.Some pipe fittings and equipment have carried ring flange, are also belonging to Flange joint.Flange joint is the important connected mode of pipeline construction.Flange joint is easy to use, it is possible to bear bigger pressure, and in industrial pipeline, the use of Flange joint is quite varied.
Generally, flange face be all machine on lathe after install again for connecting, or deformation after directly re-work reparation in processing factory.But under some occasion, again take processing factory after the demounting flange after deformation and process and unreasonable.As at the scene built, install, overhaul, having the flange of substantial amounts, probably due to the corrosion etc. that welding produces areal deformation, external force damage or production process medium exists risk of leakage.These flanges and pipeline, container have been welded into an entirety and cannot disassemble, and these weights of equipment are big, volume is big, shape is very strange, it is impossible to dismounting, even if also cannot take processing factory's processing after Chai Xie away.And after flange sealing surface is damaged, it is also impossible for using fixed lathe turning.
In the face of above-mentioned situation, traditional restorative procedure is to use manual polishing machine to carry out manual polishing reparation, but its workload is big, and manual polishing precision is low, and buffed surface is generally not capable of meeting the requirement of flange face sealing.Still an alternative is that and again weld new flange after being sliced off by flange, the method is limited by work condition environment, and cost is high, waste time and energy, precision is low！
As can be seen here, if a kind of portable flange process equipment can be had, the demand of above-mentioned production and processing can be met.
Summary of the invention
This utility model is for above-mentioned the deficiencies in the prior art, it is provided that a kind of portable end face of flange processing machine, and its volume is little, lightweight, be easy to carry, and its working (machining) efficiency is high, cost is little, precision is high, all can use under length in service life, various work condition environment.
For solving problems of the prior art, the concrete technical scheme of employing is:
A kind of portable end face of flange processing machine, including clamping device, motor unit, change speed gear box, guide rail, feed screw and knife rest；The flange inner wall of unit under test is located at by described clamping device, and described clamping device includes installing pedestal and moving handle, and the periphery of described installation pedestal is intervally distributed with multiple length-adjustable spike, and described moving handle is located at the top installing pedestal；Described motor unit is fixed on the top of clamping device；Described change speed gear box is six casees gear-driving speed-variable casees, and the main shaft of described change speed gear box is connected with the output shaft of motor unit；Change speed gear box side is located at by described guide rail, and described guide rail is externally provided with rail brackets, is provided with the feed screw with guide rail parallel, described feed screw and the meshed transmission gear in change speed gear box in rail brackets；Described rail brackets can be driven by motor unit and rotate；Described guide rail is provided with and can be connected for worm drive between described tool support and feed screw along the tool support of slide, and described tool support is provided with the knife rest that can rotate around tool support, is provided with Cutting tool installation manner groove bottom described knife rest.
Preferably scheme, described moving handle is four, and four moving handle levels are located at the upper surface installing pedestal, and four moving handle uniform intervals branches.
Further preferred scheme, for removably connecting between described moving handle and installation pedestal.
Further preferred scheme, described moving handle is connected for bolt between pedestal with installing.
Further preferably scheme, described change speed gear box is aluminium alloy fuselage change speed gear box.
Gear drive in described change speed gear box is helical gear drive.
Described guide rail is two " V " shape line slideways be arrangeding in parallel.
The side of described change speed gear box is additionally provided with the gear case for switching gear and hand feed wheel, described gear case includes horizontal gear, neutral position and vertical gear, described horizontal gear drives tool support along guide rail horizontal movement for motor unit, described neutral position is for hand feed wheel drive tool support along guide rail horizontal movement, and described vertical gear drives tool support vertical movement for motor unit.
Described tool support is provided with rotary shaft, and described knife rest can do 360 ° of rotations around described rotary shaft.
By using such scheme, compared with prior art, it has the technical effect that one of the present utility model portable end face of flange processing machine
1, this utility model portable end face of flange processing machine is equivalent to the lathe in factory to move installation, service work scene to, realize on-line machining, it at utmost decreases down time and avoids dismounting, the cost transporting and re-assemblying, for being engaged in the people of the arduousest operation, improve working environment, it is achieved that maximum security and improve work efficiency.
2, change speed gear box fuselage uses aluminium alloy manufacture, so significantly reduces the weight of complete machine, it is simple to the carrying of situ machine and adjustment.
3, the rotary shaft that knife rest can be set around on tool support does 360 ° of rotations, is convenient for changing cutter.
4, a peripheral spike adjustable length of pedestal is installed so that it is be applicable to the processing of the end face of flange that each internal diameter varies in size.
5, this utility model meets quick, accurate, the efficient on-the-spot process requirements of various standard, non-standard flange, it is applicable to flange bright finish, water wave line, RTJ seal groove, lens seals face, the processing of tube plate sealing face, can at an arbitrary position, angle install and use, range is wide, easy to operate.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of a kind of portable end face of flange processing machine of this utility model；
Fig. 2 is the structural representation of the clamping device of a kind of portable end face of flange processing machine of this utility model.
Detailed description of the invention
For making the purpose of this utility model, technical scheme and advantage of greater clarity, below in conjunction with instantiation and referring to the drawings, this utility model is further described.It should be understood that these describe the most exemplary, and it is not intended to limit scope of the present utility model.Additionally, in the following description, eliminate the description to known features and technology, to avoid unnecessarily obscuring concept of the present utility model.
As depicted in figs. 1 and 2:
A kind of portable end face of flange processing machine, including clamping device 1, motor unit 2, change speed gear box 3, guide rail 4, feed screw 5 and knife rest 6.
Described clamping device 1 is located in the flange inner wall of unit under test, and described clamping device 1 includes installing pedestal 11 and moving handle 12；The periphery of described installation pedestal 11 is intervally distributed with multiple length-adjustable spike 13；Described moving handle 12 is located at the top installing pedestal 11, described moving handle 12 is four, four moving handle 12 levels are located at the upper surface installing pedestal 11, and four moving handle 12 uniform intervals branches, for removably connecting between described moving handle 12 and installation pedestal 11, such as: bolt connects.Clamping device 1 is fixed on the inwall with flange by this utility model by a spike 13, and the adjustable length of a spike 13, and the flange of various internal diameter size can be made all can to use, and range is wider.Moving handle 12 uses when being used for moving clamping device 1, and pedestal 11 to be installed is removable after fixing to be laid down.
Described motor unit 2 is fixed on the top of clamping device 1, and wherein air motor is 0.9 horsepower of air motor.Described change speed gear box 3 is six casees helical gear drive change speed gear boxes, and the main shaft of described change speed gear box 3 is connected with the output shaft of motor unit 2, and change speed gear box 3 fuselage is aluminium alloy, makes whole installation weight lighter, easily portable.The side of described change speed gear box 3 is additionally provided with the gear case 7 for switching gear and hand feed wheel 8, described gear case 7 includes horizontal gear, neutral position and vertical gear, described horizontal gear drives tool support 10 along guide rail 4 horizontal movement for motor unit 2, described neutral position drives tool support 10 to move vertically along guide rail 4 horizontal movement, described vertical gear for motor unit 2 for hand feed wheel 8 driving tool support 10.Described guide rail 4 is two " V " shape line slideways be arrangeding in parallel, mutually guide rail 4 be located at the side of change speed gear box 3, described guide rail 4 is externally provided with rail brackets 9, is provided with the feed screw 5 parallel with guide rail 4, described feed screw 5 and the meshed transmission gear in change speed gear box 3 in rail brackets 9.Described rail brackets 9 can be driven by motor unit 2 and rotate；Described guide rail 4 is provided with the tool support 10 that can slide along guide rail 4, described tool support 10 is connected for worm drive between feed screw 5, described tool support 10 is provided with rotary shaft and can make 360 ° of knife rests 6 rotated around rotary shaft, is provided with Cutting tool installation manner groove 61 bottom described knife rest 6.This portable end face of flange processing machine also includes counterweight element 14, and this counterweight element 14 is for keeping the balance of whole portable end face of flange processing machine；Described motor unit 2 is air motor unit.
The foregoing is only preferred embodiment of the present utility model; not in order to limit protection domain of the present utility model; all within spirit of the present utility model and principle, any amendment, the equivalent made, be all contained in protection domain of the present utility model within.
Claims (10)
1. a portable end face of flange processing machine, it is characterised in that it includes clamping device, motor unit, change speed gear box, guide rail, feed screw and knife rest；The flange inner wall of unit under test is located at by described clamping device, and described clamping device includes installing pedestal and moving handle, and the periphery of described installation pedestal is intervally distributed with multiple length-adjustable spike, and described moving handle is located at the top installing pedestal；Described motor unit is fixed on the top of clamping device；Described change speed gear box is six casees gear-driving speed-variable casees, and the main shaft of described change speed gear box is connected with the output shaft of motor unit；Change speed gear box side is located at by described guide rail, and described guide rail is externally provided with rail brackets, is provided with the feed screw with guide rail parallel, described feed screw and the meshed transmission gear in change speed gear box in rail brackets；Described rail brackets can be driven by motor unit and rotate；Described guide rail is provided with and can be connected for worm drive between described tool support and feed screw along the tool support of slide, and described tool support is provided with the knife rest that can rotate around tool support, is provided with Cutting tool installation manner groove bottom described knife rest.
One the most according to claim 1 portable end face of flange processing machine, it is characterised in that: described moving handle is four, and four moving handle levels are located at the upper surface installing pedestal, and four moving handle uniform intervals branches.
One the most according to claim 1 portable end face of flange processing machine, it is characterised in that: for removably connecting between described moving handle and installation pedestal.
One the most according to claim 3 portable end face of flange processing machine, it is characterised in that: described moving handle is connected for bolt between pedestal with installing.
One the most according to claim 1 portable end face of flange processing machine, it is characterised in that: described change speed gear box is aluminium alloy fuselage change speed gear box.
One the most according to claim 1 portable end face of flange processing machine, it is characterised in that: the gear drive in described change speed gear box is helical gear drive.
One the most according to claim 1 portable end face of flange processing machine, it is characterised in that: described guide rail is two " V " shape line slideways be arrangeding in parallel.
One the most according to claim 1 portable end face of flange processing machine, it is characterised in that: the side of described change speed gear box is additionally provided with the gear case for switching gear and hand feed wheel；Described gear case includes horizontal gear, neutral position and vertical gear, described horizontal gear drives tool support along guide rail horizontal movement for motor unit, described neutral position is for hand feed wheel drive tool support along guide rail horizontal movement, and described vertical gear drives tool support vertical movement for motor unit.
One the most according to claim 1 portable end face of flange processing machine, it is characterised in that: described tool support is provided with rotary shaft, and described knife rest can do 360 ° of rotations around described rotary shaft.
One the most according to claim 1 portable end face of flange processing machine, it is characterised in that: it also includes counterweight element, and this counterweight element is for keeping the balance of whole portable end face of flange processing machine；Described motor unit is air motor unit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620259118.0U CN205587670U (en) | 2016-03-31 | 2016-03-31 | Portable flange terminal surface processing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620259118.0U CN205587670U (en) | 2016-03-31 | 2016-03-31 | Portable flange terminal surface processing machine |
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| Publication Number | Publication Date |
|---|---|
| CN205587670U true CN205587670U (en) | 2016-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620259118.0U Active CN205587670U (en) | 2016-03-31 | 2016-03-31 | Portable flange terminal surface processing machine |
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| CN (1) | CN205587670U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106392102A (en) * | 2016-11-10 | 2017-02-15 | 丁乐冲 | Flange end face machining device |
| CN107282943A (en) * | 2016-03-31 | 2017-10-24 | 昆山赫途机电工业有限公司 | A kind of portable end face of flange processing machine |
| CN107626984A (en) * | 2017-11-01 | 2018-01-26 | 山东柯林瑞尔管道工程有限公司 | A kind of pipe flange end face inner liner processing machine |
| CN108972018A (en) * | 2018-08-17 | 2018-12-11 | 广新海事重工股份有限公司 | A kind of large-scale high-precision flange processing machine |
-
2016
- 2016-03-31 CN CN201620259118.0U patent/CN205587670U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107282943A (en) * | 2016-03-31 | 2017-10-24 | 昆山赫途机电工业有限公司 | A kind of portable end face of flange processing machine |
| CN106392102A (en) * | 2016-11-10 | 2017-02-15 | 丁乐冲 | Flange end face machining device |
| CN107626984A (en) * | 2017-11-01 | 2018-01-26 | 山东柯林瑞尔管道工程有限公司 | A kind of pipe flange end face inner liner processing machine |
| CN108972018A (en) * | 2018-08-17 | 2018-12-11 | 广新海事重工股份有限公司 | A kind of large-scale high-precision flange processing machine |
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| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 215499 No. 88 tongxinhe Road, Chengxiang Town, Taicang City, Suzhou City, Jiangsu Province Patentee after: Suzhou Hetu Electromechanical Industry Co.,Ltd. Address before: 215343 Building 2, No. 388, Shipu Liyi Road, Qiandeng Town, Kunshan City, Suzhou City, Jiangsu Province Patentee before: KUNSHAN HERMES ELECTRICAL AND MECHANICAL INDUSTRY CO.,LTD. |
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| CP03 | Change of name, title or address |