CN205578223U - A air intake system for oil -free air compressor of track traffic - Google Patents

A air intake system for oil -free air compressor of track traffic Download PDF

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Publication number
CN205578223U
CN205578223U CN201620288074.4U CN201620288074U CN205578223U CN 205578223 U CN205578223 U CN 205578223U CN 201620288074 U CN201620288074 U CN 201620288074U CN 205578223 U CN205578223 U CN 205578223U
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China
Prior art keywords
crankcase
air
track traffic
handling system
filter
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CN201620288074.4U
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Chinese (zh)
Inventor
王丽
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Shijiazhuang Jiaxiang Precision Machinery Co Ltd
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Shijiazhuang Jiaxiang Precision Machinery Co Ltd
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Priority to CN201620288074.4U priority Critical patent/CN205578223U/en
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Abstract

The utility model provides an air intake system for oil -free air compressor of track traffic, include: the crankcase for hold the bent axle, air cleaner sets up on the side of crankcase, with the crankcase intercommunication, including casing and filter core, is provided with the gas outlet that communicates with the crankcase in one side with the crankcase intercommunication of casing, and the opposite side in the gas outlet is provided with the air inlet, the nest of tubes that admits air, including two air inlet pipelines, the both ends of every air inlet pipeline feed through with cylinder and crankcase respectively, inlet flange sets up between air cleaner and crankcase, and its both ends communicate with air cleaner and crankcase respectively. The utility model discloses set up air cleaner on the lateral surface of crankcase, strengthened the compactedness of air compressor machine structure. Simultaneously, the crankcase regard as the buffer tank that admits air to intercommunication through air cleaner and crankcase, can be enough carries out cooling to the part in the crankcase, again the admit air pulsation phenomenon of air current of smoothness to a certain extent.

Description

Gas handling system for the oilless air compressor of track traffic
Technical field
This utility model relates to the gas handling system of a kind of oilless air compressor, the gas handling system of a kind of oilless air compressor for track traffic.
Background technology
Oilless air compressor serves a vital effect in track traffic, it typically is rail traffic vehicles and provides pneumatic system, is operated the brake of rail vehicle by pneumatic system.The structure of the gas handling system of current oilless air compressor is to arrange air filter in the suction end front of head, middle by breathing manifold connection crankcase with balance crankshaft case pressure, the air inlet of oilless air compressor is directly entered cylinder by air filter, air inlet after filtering can effectively reduce the wear intensity of air compressor, extends its service life.But this air intake structure there is also certain defect: owing to the gas phenomenon of piston type air compressor itself is obvious, air inflow is produced certain impact;Oilless air compressor does not has lubricating oil to cool down bearing, if there is no airflow in crankcase again, then the parts such as connecting rod, link pin and crankshaft bearing within crankcase can due to high temperature service life reduction;The air filter in rail traffic vehicles oilless air compressor gas handling system is applied typically to use cylindrical empty air filter at present, need when installing this cylindrical empty air filter to reserve bigger service clearance, cause air compressor structure the compactest, the small size space of rail traffic vehicles uses inconvenience.
Utility model content
The purpose of this utility model is just to provide the gas handling system of a kind of oilless air compressor for track traffic, with solve charge air flow pulsation present in the gas handling system of existing track traffic oilless air compressor substantially, the cooling effect that produces the parts in crankcase is poor and the bigger problem that takes up room.
This utility model is achieved in that
A kind of gas handling system of the oilless air compressor for track traffic, including:
Crankcase, is used for accommodating bent axle;
Air filter, for the air entered in cylinder is filtered, it is arranged on the side of described crankcase, connect with described crankcase, including housing and the filter element for crossing air filtering being arranged at described enclosure interior, the side connected with described crankcase of described housing is provided with the gas outlet connected with described crankcase, and the couple positioned opposite in described gas outlet has air inlet;
Air inlet pipe group, for being incorporated in cylinder by the clean gas entered in described crankcase, including two air inlet pipelines, the two ends of every described air inlet pipeline connect with cylinder and described crankcase respectively;
Inlet flange, is used for connecting described air filter and described crankcase, is arranged between described air filter and described crankcase, and its two ends connect with described air filter and described crankcase respectively.
The described filter element of described air filter uses multilayer planar formula filter element.
The described housing of described air filter is rectangular-shaped housing.
Surrounding in the described gas outlet of described housing is provided with some connecting holes for connecting described inlet flange.
Surrounding in the side of the side connected with described crankcase of described housing is provided with some installing holes for fixing described air filter position.
Two described air inlet pipelines are that diagonal is oppositely arranged.
The height residing for described air inlet of described air filter is less than the height residing for described gas outlet.
This utility model includes air filter, air inlet pipeline and inlet flange, air filter is connected with crankcase by suction flange, arranging of air inlet pipeline has connected crankcase and cylinder, so two-way can be divided to flow in cylinder by crankcase after air inlet being filtered by air filter, give the function of crankcase a kind of air inlet surge tank.When oilless air compressor group operates, each parts in crankcase can produce substantial amounts of heat due to friction, it cannot be cooled by traditional gas handling system, and air filter connects with crankcase in the gas handling system in this utility model, parts in crankcase can be cooled by clean gas after filtering, entering cylinder by air inlet pipeline the most again to do work, the whole process of circulation of such gas is more unobstructed, makes charge air flow ratio shallower.Additionally, the filter element of air filter is set to multi-layer plate-type filter element, reduce the space shared by air filter, enable air filter to be combined with crankcase dexterously.
Air filter is arranged on the lateral surface of crankcase by this utility model, instead of traditional cartridge filter, make use of the position of crankcase lateral surface cleverly, saved space, enhances the compactedness of air compressor structure.Meanwhile, by the connection of air filter and crankcase using crankcase as air inlet surge tank, the parts in crankcase can either be cooled, the pulsation phenomenon of charge air flow can be smoothed again to a certain extent.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the front view of air filter of the present utility model.
Fig. 3 is the left view of air filter of the present utility model.
In figure: 1, air filter;1-1, housing;1-2, filter element;2, air inlet pipeline;3, inlet flange;4, cylinder;5, crankcase;6, air inlet;7, gas outlet;8, connecting hole;9, installing hole.
Detailed description of the invention
As shown in Figure 1, Figure 2 and Figure 3, a kind of gas handling system for the oilless air compressor of track traffic includes crankcase 5, air filter 1, air inlet pipe group and inlet flange 3.Air filter 1, for the air entered in cylinder 4 is filtered, it is arranged on the side of crankcase 5, connect with crankcase 5, including housing 1-1 and the filter element 1-2 for crossing air filtering being arranged within housing 1-1, the filter element 1-2 of air filter 1 uses multilayer planar formula filter element, in the present embodiment, filter element 1-2 is disposed with the appearance grieshoch for intercepting the bulky grain particle in air stream along the circulating direction of air-flow, for crossing the high-precision filtration layer of the impurity particle of more than 3 microns in air filtering stream and purifying safe protective covering for air stream being carried out deep layer, can farthest ensure the cleanliness factor of air stream, hold grieshoch and select needle punched felt.The housing 1-1 of air filter 1 is rectangular-shaped housing, and the side of the present embodiment middle shell 1-1 be arranged in parallel with the respective side of crankcase 5, the centerline axis parallel of the air inlet 6 of the filtering surface of filter element 1-2 and air filter 1.The side connected with crankcase 5 of housing 1-1 is provided with the gas outlet 7 connected with crankcase, couple positioned opposite in gas outlet 7 has air inlet 6, the height residing for air inlet 6 of air filter 1 is less than the height residing for gas outlet 7, and the outer end of the air inlet 6 in the present embodiment protrudes from the lateral surface of the corresponding side of housing 1-1.The housing 1-1 of air filter 1 is rectangular-shaped housing.Air inlet pipe group, for the clean gas entered in crankcase 5 is incorporated in cylinder 4, including two air inlet pipelines 2, the two ends of every air inlet pipeline 2 connect with cylinder 4 and crankcase 5 respectively, two air inlet pipelines 2 are oppositely arranged in diagonal, in the present embodiment, article one, air inlet pipeline 2 is arranged on the position at the close air filter 1 on crankcase 5 top, another air inlet pipeline 2 be arranged on crankcase 5 bottom away from the position at air filter 1, this kind of setting strengthens air-flow flow process tortuosity in crankcase and complexity, bearing can be cooled down effectively.Inlet flange 3, is used for connecting air filter 1 and crankcase 5, is arranged between air filter 1 and crankcase 5, and its two ends connect with air filter 1 and crankcase 5 respectively.
As it is shown on figure 3, the surrounding in the gas outlet 7 of housing 1-1 is provided with some connecting holes 8 for connecting inlet flange, the present embodiment surrounding in gas outlet 7 is provided with 4 connecting holes 8, and each connecting hole 8 is arranged at the outside at each drift angle of gas outlet 7.Surrounding in the side of the side connected with crankcase 5 of housing 1-1 is provided with some installing holes 9 for fixing air filter 1, in the present embodiment, the surrounding in the side of the side connected with crankcase 5 of housing 1-1 is provided with 4 for the installing hole 9 fixing air filter 1, described installing hole is surrounded air filter 1 in the rectangular area the present embodiment surrounding gas outlet 7 and can be fixedly installed togather with crankcase 5 by installing hole 9, or it is fixedly mounted on oilless air compressor by installing hole 9, this firm mounting structure makes the vibration environment that gas handling system can adapt to locomotive, enhance the service life of gas handling system.
As it is shown in figure 1, work process of the present utility model is: air-flow, firstly the need of entering air filter 1, enters crankcase 5 after air filter 1 filters.The air-flow entering crankcase 5 carries out buffering and cooling down, under the disturbance of bent axle, the bearing being arranged in crankcase in crankcase 5, divides 2 tunnels to enter one-level cylinder 4 afterwards.

Claims (7)

1. the gas handling system for the oilless air compressor of track traffic, it is characterised in that including:
Crankcase, is used for accommodating bent axle;
Air filter, for the air entered in cylinder is filtered, it is arranged on the side of described crankcase, connect with described crankcase, including housing and the filter element for crossing air filtering being arranged at described enclosure interior, the side connected with described crankcase of described housing is provided with the gas outlet connected with described crankcase, and the couple positioned opposite in described gas outlet has air inlet;
Air inlet pipe group, for being incorporated in cylinder by the clean gas entered in described crankcase, including two air inlet pipelines, the two ends of every described air inlet pipeline connect with cylinder and described crankcase respectively;
Inlet flange, is used for connecting described air filter and described crankcase, is arranged between described air filter and described crankcase, and its two ends connect with described air filter and described crankcase respectively.
The gas handling system of the oilless air compressor for track traffic the most according to claim 1, it is characterised in that the described filter element of described air filter uses multilayer planar formula filter element.
The gas handling system of the oilless air compressor for track traffic the most according to claim 1, it is characterised in that the described housing of described air filter is rectangular-shaped housing.
The gas handling system of the oilless air compressor for track traffic the most according to claim 1, it is characterised in that the surrounding in the described gas outlet of described housing is provided with some connecting holes for connecting described inlet flange.
The gas handling system of the oilless air compressor for track traffic the most according to claim 1, it is characterised in that the surrounding in the side of the side connected with described crankcase of described housing is provided with some installing holes for fixing described air filter position.
The gas handling system of the oilless air compressor for track traffic the most according to claim 1, it is characterised in that two described air inlet pipelines are that diagonal is oppositely arranged.
The gas handling system of the oilless air compressor for track traffic the most according to claim 1, it is characterised in that the height residing for described air inlet of described air filter is less than the height residing for described gas outlet.
CN201620288074.4U 2016-04-08 2016-04-08 A air intake system for oil -free air compressor of track traffic Active CN205578223U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620288074.4U CN205578223U (en) 2016-04-08 2016-04-08 A air intake system for oil -free air compressor of track traffic

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620288074.4U CN205578223U (en) 2016-04-08 2016-04-08 A air intake system for oil -free air compressor of track traffic

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CN205578223U true CN205578223U (en) 2016-09-14

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105649955A (en) * 2016-04-08 2016-06-08 石家庄嘉祥精密机械有限公司 Air inlet system and method for oilless air compressor in rail transit

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105649955A (en) * 2016-04-08 2016-06-08 石家庄嘉祥精密机械有限公司 Air inlet system and method for oilless air compressor in rail transit

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