CN205573051U - Autoclave device with microwave heating - Google Patents
Autoclave device with microwave heating Download PDFInfo
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- CN205573051U CN205573051U CN201620225814.XU CN201620225814U CN205573051U CN 205573051 U CN205573051 U CN 205573051U CN 201620225814 U CN201620225814 U CN 201620225814U CN 205573051 U CN205573051 U CN 205573051U
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- heating
- microwave generator
- microwave
- mould
- controller plc
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- Expired - Fee Related
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- Constitution Of High-Frequency Heating (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The utility model provides an autoclave device with microwave heating, belongs to autoclave technical field. The device includes a jar body, cover, microwave generator and controller, and the controller contains touch -sensitive screen, switch board and programmable controller PLC, and microwave generator, thermocouple carry out the electricity with programmable controller PLC to be connected, and programmable controller PLC carries out the electricity with touch -sensitive screen, switch board and is connected, and the switch board carries out the electricity with operating keyboard and is connected. At the during operation, the heating rate that programmable controller PLC set for sends the power of microwave to microwave generator signals, control microwave generator, makes jar interior mould and goods heat up according to the speed of setting for. Microwave heating can only give die heating to inside to outside concurrent heating from the mould, the temperature of the article because the mould intensifies around the mould of back is almost unchangeable, thus the electric quantity that intensifications needs often less than the electrical heating half, because of being direct action in mould, rate of heating is very fast in addition, has realized reduce cost, has raised the efficiency, environmental protection and energy saving.
Description
Technical field
This utility model relates to a kind of autoclave device with microwave heating, belongs to autoclave technical field.
Background technology
Traditional domestic and international autoclave mainly uses electrical heating, the oil mode of heating such as heating, wherein electrical heating because of its simple in construction, be easily controlled, the feature such as firing rate is fast, be widely used in global autoclave.But either electrical heating or oil heating, is all first to heat the air in autoclave, and the heat transfer by air slowly heats the profiled members such as the carbon fiber on mould and mould.When using large-scale middle mould, slowly, in tank, air themperature is uniform to the eye, but actually mold temperature is more much lower than air themperature in the intensification of mould.Have a strong impact on crudy and process velocity, generally carbon fiber prepreg be placed on mould, put in autoclave and heat, from start to end it is generally required to 6 hours, time length want 10 hours the most.
Summary of the invention
In order to overcome problems of the prior art, this utility model provides a kind of autoclave device with microwave heating.Principle according to microwave heating, microwave heating is to directly heat the product on the mould of product and mould, saves energy (power is about the 1 10 of conventional thermocompression tank), heating fast (mould heats up the fastest up to 10 DEG C of min), firing rate is 10 times of conventional thermocompression tank, conventional thermocompression tank needs the profiled member that 1 day (8 hours) just can complete, and microwave heating just can complete for 2 hours.
The technical solution adopted in the utility model is: a kind of autoclave device with microwave heating, it includes tank body and cover, it also includes a microwave generator and the controller of microwave generator, on the upper tank skin that described microwave generator is arranged in tank body by fixture, it is provided with cover in one end of tank body, the other end is provided with a thermocouple, and the bottom of tank body is provided with a compression tube；Described controller comprises touch screen, power distribution cabinet and programmable controller PLC, described microwave generator, thermocouple are electrically connected with programmable controller PLC, programmable controller PLC is electrically connected with touch screen, power distribution cabinet, and power distribution cabinet is electrically connected with operation keyboard；Operationally, the heating rate that programmable controller PLC sets according to user sends signal to microwave generator, controls microwave generator and sends the power of microwave, makes the mould in tank and goods according to the ramp set.
The wire that described microwave generator is connected with programmable controller PLC passes the tank skin of tank body through heat resisting and pressure resisting sealing member.
The beneficial effects of the utility model are: this autoclave device with microwave heating includes tank body, cover, microwave generator and controller, controller comprises touch screen, power distribution cabinet and programmable controller PLC, microwave generator, thermocouple are electrically connected with programmable controller PLC, programmable controller PLC is electrically connected with touch screen, power distribution cabinet, and power distribution cabinet is electrically connected with operation keyboard.Operationally, the heating rate that programmable controller PLC sets according to user sends signal to microwave generator, controls microwave generator and sends the power of microwave, makes the mould in tank and goods according to the ramp set.Microwave heating can only heat to mould, and heat from mould inside to outside simultaneously, because the temperature of the object around mould intensification rear mold is almost unchanged, the most not enough electrically heated half of electricity needed so heating up, additionally because being to directly act on mould, firing rate is the fastest, it is achieved that reduces cost, improve efficiency, environmental protection and energy saving.
Accompanying drawing explanation
Fig. 1 is a kind of autoclave device structure chart with microwave heating.
Fig. 2 is a kind of autoclave device structural side view with microwave heating.
Fig. 3 is a kind of autoclave device control principle drawing with microwave heating.
In figure: 1, tank body, 2, cover, 3, hot-forming part, 4, mould, 7, compression tube, 5, microwave generator, 6, fixture, 7, compression tube, 8, touch screen, 9, power distribution cabinet, 10, operation keyboard, 11, programmable controller PLC, 12, wire, 13, heat resisting and pressure resisting sealing member, 14, thermocouple.
Detailed description of the invention:
Fig. 1,2 show a kind of autoclave device structure chart with microwave heating.This autoclave device with microwave heating includes tank body 1, cover 2, microwave generator 5 and controller, microwave generator 5 is arranged on the upper tank skin in tank body 1 by fixture 6, it is provided with cover 2 in one end of tank body 1, the other end is provided with a thermocouple 14, and the bottom of tank body 1 is provided with a compression tube 7.
Fig. 3 shows a kind of autoclave device control principle drawing with microwave heating.Controller comprises touch screen 8, power distribution cabinet 9 and programmable controller PLC 11, microwave generator 5, thermocouple 14 are electrically connected with programmable controller PLC 11, and the wire 12 that microwave generator 5 is connected with programmable controller PLC 11 passes the tank skin of tank body 1 through heat resisting and pressure resisting sealing member 13.Programmable controller PLC 11 is electrically connected with touch screen 8, power distribution cabinet 9, and power distribution cabinet 9 is electrically connected with operation keyboard 10.Operationally, the heating rate that programmable controller PLC 11 sets according to user sends signal to microwave generator 5, controls microwave generator 5 and sends the power of microwave, makes the mould in tank and goods according to the ramp set.
Use above-mentioned technical scheme, microwave generator 5 is arranged on the fixture 6 in tank body 1, microwave generator 5 is for heating to hot-forming part 3, mould 4, only needing operator to utilize the speed setting intensification on operation keyboard 10 on touch screen 8 before heating, setting result can be passed to programmable controller PLC 11 by touch screen 8.After beginning to warm up, thermocouple 14 can be by the temperature transfer that records to programmable controller PLC 11, temperature and setting value that thermocouple 14 can be recorded by programmable controller PLC 11 automatically compare, and automatically control the size of the power of microwave generator 5, thus reach the purpose of automatic heating.
Claims (2)
1. the autoclave device with microwave heating, it includes tank body (1) and cover (2), it is characterized in that: further comprising a microwave generator (5) and the controller of microwave generator (5), described microwave generator (5) is arranged on the upper tank skin in tank body (1) by fixture (6), it is provided with cover (2) in one end of tank body (1), the other end is provided with a thermocouple (14), and the bottom of tank body (1) is provided with a compression tube (7)；Described controller comprises touch screen (8), power distribution cabinet (9) and Programmable Logic Controller
PLC(11), described microwave generator (5), thermocouple (14) and Programmable Logic Controller
PLC(11) being electrically connected, programmable controller PLC (11) is electrically connected with touch screen (8), power distribution cabinet (9), and power distribution cabinet (9) is electrically connected with operation keyboard (10)；Operationally, the heating rate that programmable controller PLC (11) sets according to user sends signal to microwave generator (5), controls microwave generator (5) and sends the power of microwave, makes the mould in tank and goods according to the ramp set.
A kind of autoclave device with microwave heating the most according to claim 1, is characterized in that: the wire (12) that described microwave generator (5) is connected with programmable controller PLC (11) passes the tank skin of tank body (1) through heat resisting and pressure resisting sealing member (13).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620225814.XU CN205573051U (en) | 2016-03-23 | 2016-03-23 | Autoclave device with microwave heating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620225814.XU CN205573051U (en) | 2016-03-23 | 2016-03-23 | Autoclave device with microwave heating |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205573051U true CN205573051U (en) | 2016-09-14 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620225814.XU Expired - Fee Related CN205573051U (en) | 2016-03-23 | 2016-03-23 | Autoclave device with microwave heating |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205573051U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107239034A (en) * | 2017-05-27 | 2017-10-10 | 中国航空规划设计研究总院有限公司 | A kind of autoclave monitoring system |
| CN108582815A (en) * | 2018-05-09 | 2018-09-28 | 江苏亨睿碳纤维科技有限公司 | Mold carries the carbon fibre composite autoclave molding method of heating system |
| WO2019025843A1 (en) | 2017-08-04 | 2019-02-07 | Szamoskozi Ferenc | Microwave autoclave device and procedure for producing second generation biofuels more efficiently at industrial scale |
-
2016
- 2016-03-23 CN CN201620225814.XU patent/CN205573051U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107239034A (en) * | 2017-05-27 | 2017-10-10 | 中国航空规划设计研究总院有限公司 | A kind of autoclave monitoring system |
| WO2019025843A1 (en) | 2017-08-04 | 2019-02-07 | Szamoskozi Ferenc | Microwave autoclave device and procedure for producing second generation biofuels more efficiently at industrial scale |
| CN108582815A (en) * | 2018-05-09 | 2018-09-28 | 江苏亨睿碳纤维科技有限公司 | Mold carries the carbon fibre composite autoclave molding method of heating system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160914 Termination date: 20190323 |