CN205571641U - High -speed welding machine of lead accumulator binding post - Google Patents

High -speed welding machine of lead accumulator binding post Download PDF

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Publication number
CN205571641U
CN205571641U CN201620268266.9U CN201620268266U CN205571641U CN 205571641 U CN205571641 U CN 205571641U CN 201620268266 U CN201620268266 U CN 201620268266U CN 205571641 U CN205571641 U CN 205571641U
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China
Prior art keywords
cylinder
sheath
plumb joint
welding
check valve
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Expired - Fee Related
Application number
CN201620268266.9U
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Chinese (zh)
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赵斌
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Individual
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Individual
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Connection Of Batteries Or Terminals (AREA)

Abstract

The utility model provides a high -speed welding machine of lead accumulator binding post, including soldered connection, bonding tool sheath and sheath spring, the soldered connection set up in in the welding sheath, sheath spring one end with the bonding tool sheath is connected, the other end of sheath spring pass through the insulation board with the welding cylinder cooperatees, the soldered connection is for including first cylinder and second cylindrical echelonment cylinder structure, the department opens in the middle of the first cylinder up end has a recess, the second cylindrical cross -sectional area be less than respectively the cross -sectional area of two semicolumns on the first cylinder, two semicolumns of soldered connection meet welding source, the material of soldered connection is alloy material, the utility model provides a pair of high -speed welding machine of lead accumulator binding post, in the heat energy quantity set, the secondary intensifies rapidly, and the bonding tool uses alloy, generates fine and close protection film, the no oxidation ablation phenomen of heating for a long time under the high temperature.

Description

A kind of lead battery binding post High Speed Welding picks
Technical field
This utility model relates to welding technology field, and particularly a kind of lead battery binding post is high Speed bonding machine.
Background technology
Terminal automatic welding device operation principle is made up of an electric heat source and a soldering tip, Producing heat energy after electric heat source energising, heat energy passes to be fixed on electric heat source by the way of conduction of heat Soldering tip together, the copper material that usual thermal conductivity coefficient is high, the mode of heating heat of this conduction of heat Dissipation amount is big, and second time welding programming rate is slow, and these conduction of heat material is oxidizable, easily burn Erosion.Soldering tip normal working temperature need to cause soldering tip oxidation and ablation very serious higher than 450 DEG C, Service life is short, and oxide affects welding quality and speed of welding, and owing to lead block fusing point is high, Oxidizable, the lead oxide fusing point produced after oxidation and hardness are high, are sintered on Trimeresurus mucrosquamatus (Cantor). be difficult to clearly Removing, the service life causing electric cautery is the shortest.
Utility model content
In order to solve above-mentioned technical problem, and provide a kind of and use high resistivity high-melting-point alloy material The lead battery binding post High Speed Welding of the plumb joint of material, direct butt joint heating picks, and makes Obtaining thermal energy to concentrate, secondary temperature elevation is rapid, plumb joint non-oxidation ablation phenomen.
For achieving the above object, the measure that this utility model is taked:
A kind of lead battery binding post High Speed Welding picks, including weld cylinder, plunger displacement pump, work Plug connecting rod, scaling powder, syringe needle, the first check valve and the second check valve, described plunger displacement pump passes through Piston rod is connected with described weld cylinder, and described syringe needle passes through described first check valve with described Plunger displacement pump is connected, and described first check valve opening is towards the direction of described plunger displacement pump, described scaling powder Being connected with described plunger displacement pump by described second check valve, described second check valve opening is towards described The direction of scaling powder, described first check valve is connected with described second check valve, also includes weldering Joint, soldering tip sheath and sheath spring, described plumb joint is arranged in described welding sheath, and Described plumb joint and described soldering tip sheath are positioned on same axis, the lateral surface of described plumb joint with Gap, described sheath spring one end is had to protect with described soldering tip between the medial surface of described welding sheath Set is connected, and the other end of described sheath spring is matched with described weld cylinder by insulation board Close.
When described weld cylinder moves upward, the described piston rod of described plunger displacement pump is upwards transported Time dynamic, described scaling powder enters described plunger displacement pump by described second check valve, and the most described the One check valve is in the state of closedown;When described weld cylinder moves downward, described plunger displacement pump Described piston rod move downward, the described scaling powder inside described plunger displacement pump is by described the One check valve sprays to terminal, and the most described second check valve is in the state of closedown.
Described plumb joint temperature is the highest, and the effect of described sheath is that protection battery cover board is not by roasting change Shape.
Described plumb joint is the stepped column structure including the first cylinder and the second cylinder, described First middle, cylinder upper surface has a groove, and the degree of depth of described groove is more than described first The length of cylinder, the width of described groove is less than the diameter of described second cylinder, described second circle The cross-sectional area of post is respectively smaller than the cross-sectional area of described first two semicolumns of cylinder, and described Two semicolumns of one cylinder are respectively arranged with screwed hole, and two semicolumns of described plumb joint connect The source of welding current.
Described plumb joint is that an intermediate line cut a gap alloy bar material, and bar cuts Two semicolumns connect the source of welding current, and in the loop after whole bar is energized, bottom surface is uncut The most described second cylinder of part is cut the horizontal stroke of separate two semicolumns in gap relative to bar Sectional area is little, and the resistance value of bottom surface is big, is passed directly at two semicolumns at described plumb joint During low-voltage, high-current, high temperature can be produced rapidly, according to input current size in soldering tip part local Described plumb joint maximum temperature can be continuously adjusted between 0-1000 DEG C.
The altitude range of described second cylinder is 1-5mm.
The height of described second cylinder and cross-sectional area, meet two semicircles at described plumb joint When the source of welding current connected by post so that described second cylinder can produce rapidly high temperature.
The material of described plumb joint is alloy material.
Owing under the high temperature conditions, described plumb joint can generate dense oxide protecting film so that institute State plumb joint to work and non-oxidation ablation phenomen the most continuously.
Also including coldplate, described coldplate is matched by bolt with described plumb joint, described Coldplate is connected with described weld cylinder.
Described coldplate is fixing and cools down the fine aluminium workpiece of described plumb joint, cools down during work It is passed through the electrical connection position that compressed air is described plumb joint in plate and carries out cooling down.
A kind of lead battery binding post High Speed Welding that this utility model provides picks, by welding Connect power supply to receive on two semicolumns of described plumb joint, directly transfer heat to described welding Head, welding energy is concentrated, it is to avoid occur that heat-energy losses is big, second time welding programming rate is slow, The shortcomings such as conduction of heat material is oxidizable, easy ablation, described plumb joint under long-time hot conditions, Non-oxidation ablation phenomen, service life is long, produces and maintenance cost is low.
Accompanying drawing explanation
A kind of lead battery binding post High Speed Welding that Fig. 1 provides for this utility model picks Structure diagram;
A kind of lead battery binding post High Speed Welding that Fig. 2 provides for this utility model picks The structure diagram of plumb joint;
A kind of lead battery binding post High Speed Welding that Fig. 3 provides for this utility model picks The profile of plumb joint;
In figure, 1, weld cylinder;2, plunger displacement pump;3, piston rod;4, plumb joint;5、 Soldering tip sheath;6, spring;7, coldplate;8, scaling powder;9, syringe needle;10, first is single To valve;11, the second check valve;41, the first cylinder;42, the second cylinder;43, groove; 44, screwed hole.
Detailed description of the invention
With specific embodiment, this utility model is described in further details below in conjunction with the accompanying drawings:
Seeing Fig. 1-Fig. 3, this utility model provides a kind of lead battery binding post High Speed Welding Pick, including weld cylinder 1, plunger displacement pump 2, piston rod 3, scaling powder 8, syringe needle 9, First check valve 10 and the second check valve 11, plunger displacement pump 2 passes through piston rod 3 and welds gas Cylinder 1 is connected, and syringe needle 9 is connected with plunger displacement pump 2 by the first check valve 10, the first check valve 10 openings are towards the direction of plunger displacement pump 2, and scaling powder 8 is by the second check valve 11 and plunger displacement pump 2 Be connected, the second check valve 11 opening towards the direction of scaling powder 8, the first check valve 10 and second Check valve 11 is connected, and also includes plumb joint 4, soldering tip sheath 5 and sheath spring 6, welding 4 are arranged in welding sheath 5, and plumb joint 4 is positioned on same axis with soldering tip sheath 5, Gap, sheath spring 6 one is had between the lateral surface of plumb joint 4 with the medial surface welding sheath 5 End is connected with soldering tip sheath 5, and the other end of sheath spring 6 passes through insulation board and weld cylinder 1 matches.
Plumb joint 4 is to include the first cylinder 41 and stepped column structure of the second cylinder 42, First middle, cylinder 41 upper surface has a groove 43, and the degree of depth of groove 43 is more than the The length of one cylinder 41, the width of groove 43 is less than the diameter of the second cylinder 42, the second circle The cross-sectional area of post 42 is respectively smaller than the cross-sectional area of first 41 two semicolumns of cylinder, and first Two semicolumns of cylinder 41 are respectively arranged with screwed hole 44, two semicolumns of plumb joint 4 Connect the source of welding current.
The altitude range of the second cylinder 42 is 1-5mm.
The material of plumb joint 4 is alloy material.
Also include that coldplate 7, coldplate 7 are matched by bolt with plumb joint 4, coldplate 7 are connected with weld cylinder 1.
From conveyer belt, battery is delivered to welding post, and behind battery location, welding transformer energising is complete Power heats on 4 two semicolumns of plumb joint, and welding current is more than 300A, plumb joint 4 The second cylinder 42 can rise to 800 DEG C in 5s, temperature reach 800 DEG C after the leading of relay Current flow angle can diminish automatically, and plumb joint 4 enters temperature control state, welding current about 150A, welding During transformator energising, cooling pneumoelectric magnet valve is opened simultaneously, is passed through cooling gas for coldplate 7, welding When 4 temperature reach 800 DEG C, weld cylinder 1 extends downwardly from, the piston rod of plunger displacement pump 2 3 move downward, and the scaling powder 8 inside plunger displacement pump 2 sprays to terminal by the first check valve 10, Now the second check valve 11 is closed, and weld cylinder continues and 1 continuous moves downward, and soldering tip sheath 5 is first Contacting and push down terminal, plumb joint 4 continues traveling downwardly along with weld cylinder 1, now sheath spring 6 are in compressive state, and after touching lead block, lead block can absorb substantial amounts of heat, plumb joint 4 Temperature can drastically decline, when temperature is less than 800 DEG C, the angle of flow of relay increases, weldering Connecing electric current to increase, supplement the heat that plumb joint 4 dissipates, lead block melts the most rapidly, weldering Connecing cylinder 1, to continue to follow melted lead block descending, when lead block all melts, and soldering tip cylinder 1 meeting Following melted lead block down to stretch, until touching terminal, at this moment lead block the most all melts also Infiltration is on terminal, and the temperature of plumb joint 4 can be gone up rapidly, and at this time plumb joint 4 is necessary for Regaining, the bus-bar that otherwise melted lead block can continue heat toward terminal is following rapidly is uploaded Lead, then starting to melt along with the temperature of bus-bar raises, lead liquid just flows into inside battery, Battery is eliminated, and more than soldering tip temperature to 700 DEG C weld cylinder 1 is upwards retracted, plumb joint 4, rise followed successively by soldering tip sheath 5, and relay turns off, welding transformer power-off, soldering tip At a temperature of drop to 200 DEG C of cool below pneumoelectric magnet valves and turn off, weld cylinder 1 continues up, The piston rod 3 of plunger displacement pump 2 moves upward, and scaling powder 8 is entered by the second check valve 11 Plunger displacement pump 2, now the first check valve 10 is in closedown, and a welding battery flow process completes.
A kind of lead battery binding post High Speed Welding that this utility model provides picks, by welding Connect power supply and receive on two semicolumns of plumb joint, it is to avoid heat energy is given by the way of conduction of heat weldering Joint heats, and saves the energy, increases secondary temperature elevation speed, meanwhile, uses alloy material to do The plumb joint become, produces dense oxide protecting film so that plumb joint is at high temperature under the high temperature conditions Lower work continuously and non-oxidation ablation phenomen, the design of plumb joint structure and can produce the highest Temperature so that lead oxide will not be sintered on plumb joint, adds the service life of plumb joint, Meanwhile, speed of welding is also improved.
The above, preferred embodiment the most of the present utility model, not in order to limit this practicality Novel, every according to technical spirit of the present utility model, above example is made any trickle Amendment, equivalent and improvement, should be included in the protection domain of technical solutions of the utility model Within.

Claims (5)

  1. null1. a lead battery binding post High Speed Welding picks,Including weld cylinder (1)、Plunger displacement pump (2)、Piston rod (3)、Scaling powder (8)、Syringe needle (9)、First check valve (10) and the second check valve (11),Described plunger displacement pump (2) is connected with described weld cylinder (1) by piston rod (3),Described syringe needle (9) is connected with described plunger displacement pump (2) by described first check valve (10),Described first check valve (10) opening is towards the direction of described plunger displacement pump (2),Described scaling powder (8) is connected with described plunger displacement pump (2) by described second check valve (11),Described second check valve (11) opening is towards the direction of described scaling powder (8),Described first check valve (10) is connected with described second check valve (11),It is characterized in that: also include plumb joint (4)、Soldering tip sheath (5) and sheath spring (6),Described plumb joint (4) is arranged in described welding sheath (5),And described plumb joint (4) and described soldering tip sheath (5) are positioned on same axis,Gap is had between the lateral surface of described plumb joint (4) with the described medial surface welding sheath (5),Described sheath spring (6) one end is connected with described soldering tip sheath (5),The other end of described sheath spring (6) is matched with described weld cylinder (1) by insulation board.
  2. Lead battery binding post High Speed Welding the most according to claim 1 picks, it is characterized in that: described plumb joint (4) is to include the first cylinder (41) and the stepped column structure of the second cylinder (42), described first cylinder (41) middle, upper surface has a groove (43), and the degree of depth of described groove (43) is more than the length of described first cylinder (41), the width of described groove (43) is less than the diameter of described second cylinder (42), the cross-sectional area of described second cylinder (42) is respectively smaller than the cross-sectional area of described first (41) two semicolumns of cylinder, two semicolumns of described first cylinder (41) are respectively arranged with screwed hole (44), two semicolumns of described plumb joint (4) connect the source of welding current.
  3. Lead battery binding post High Speed Welding the most according to claim 2 picks, it is characterised in that: the altitude range of described second cylinder (42) is 1-5mm.
  4. Lead battery binding post High Speed Welding the most according to claim 1 picks, it is characterised in that: the material of described plumb joint (4) is alloy material.
  5. Lead battery binding post High Speed Welding the most according to claim 1 picks, it is characterized in that: also include coldplate (7), described coldplate (7) is matched by bolt with described plumb joint (4), and described coldplate (7) is connected with described weld cylinder (1).
CN201620268266.9U 2016-03-31 2016-03-31 High -speed welding machine of lead accumulator binding post Expired - Fee Related CN205571641U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620268266.9U CN205571641U (en) 2016-03-31 2016-03-31 High -speed welding machine of lead accumulator binding post

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620268266.9U CN205571641U (en) 2016-03-31 2016-03-31 High -speed welding machine of lead accumulator binding post

Publications (1)

Publication Number Publication Date
CN205571641U true CN205571641U (en) 2016-09-14

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201620268266.9U Expired - Fee Related CN205571641U (en) 2016-03-31 2016-03-31 High -speed welding machine of lead accumulator binding post

Country Status (1)

Country Link
CN (1) CN205571641U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105665863A (en) * 2016-03-31 2016-06-15 赵斌 High-speed welding machine of lead accumulator wiring terminal

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105665863A (en) * 2016-03-31 2016-06-15 赵斌 High-speed welding machine of lead accumulator wiring terminal
CN105665863B (en) * 2016-03-31 2018-01-26 赵斌 A kind of lead accumulator binding post High Speed Welding picks

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160914