CN205571319U - Forging mould spray cooling device - Google Patents
Forging mould spray cooling device Download PDFInfo
- Publication number
- CN205571319U CN205571319U CN201620241657.1U CN201620241657U CN205571319U CN 205571319 U CN205571319 U CN 205571319U CN 201620241657 U CN201620241657 U CN 201620241657U CN 205571319 U CN205571319 U CN 205571319U
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- Prior art keywords
- valve
- electromagnetic valve
- gas jets
- coolant
- button
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 238000001816 cooling Methods 0.000 title claims abstract description 34
- 238000005242 forging Methods 0.000 title claims abstract description 32
- 239000007921 spray Substances 0.000 title claims abstract description 25
- 239000002826 coolant Substances 0.000 claims abstract description 46
- 238000011084 recovery Methods 0.000 claims abstract description 9
- 239000002184 metal Substances 0.000 claims abstract description 8
- 239000002699 waste material Substances 0.000 claims description 12
- 238000001914 filtration Methods 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 4
- 238000007906 compression Methods 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 230000036461 convulsion Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 abstract description 2
- 239000012809 cooling fluid Substances 0.000 abstract 1
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000005507 spraying Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 3
- 206010019332 Heat exhaustion Diseases 0.000 description 2
- 238000005276 aerator Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000005855 radiation Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000007664 blowing Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 230000002028 premature Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
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- Nozzles (AREA)
Abstract
The utility model relates to a forging mould spray cooling device, including cooling agent, straight sucking pump, overflow valve, choke valve, solenoid valve, aqueous vapor blender, gas blowout mouth, air compressor machine, metal collapsible tube and cooling fluid recovery unit, wherein: the cooling agent is stored in the ground pond of press frame, straight sucking pump is fixed on the press frame, the overflow valve is installed on straight sucking pump outflow end's pipeline. The beneficial effects of the utility model reside in that, a forging mould spray cooling device that simple structure, with low costs, cooling effect well and can retrieve the coolant liquid is provided.
Description
Technical field
This utility model relates to a kind of spray cooling device for forging moulds.
Background technology
Forging and stamping are forging and being collectively referred to as of punching press, and are to utilize the tup of metal forming machinery, anvil block, drift or pass through mould
Have and blank is applied pressure, be allowed to produce plastic deformation, thus obtain becoming of the required form product with size
Shape processing method.Product is extensively applied and auto parts, communication part, electric power part, LED heat radiation, CPU
And video card heat radiation industry.
Forge die needs to preheat 150 200 DEG C before use, in use because of continuous and high temperature forging
Blank contacts, and makes again mold temperature raise further, if not taking the cooling measure of necessity, mold temperature
Local may be increased to more than temperature, causes mould premature failure.And mold temperature is the highest, its resistance
Shape and wear-resistant ability are the lowest, and type groove inner process position is most owing to accepting heat, and it is to die ontology
The ability of heat loss through conduction is the poorest, it is easy to superheating phenomenon occur, causes mould to produce fatigue crack and heat cracks,
Being greatly reduced the mold use life-span, add Making mold and use cost, production efficiency is low, and
After mould produces heat cracks, there is substantial amounts of wrinkle in the forging surface of production, has also had a strong impact on outside forging
Appearance quality.
For preventing mould overheated, cooling provision should be taked by every means, accomplish often to forge a forging just to mould
Body cools down in time, makes the temperature of die ontology control at 150 420 DEG C in forging process all the time,
So mould is just unlikely to produce heat exhaustion and heat cracks phenomenon, can greatly improve the mold use life-span,
Raise labour productivity and economic benefit.
Utility model content
In view of the above-mentioned problems in the prior art, main purpose of the present utility model is to solve existing skill
The defect of art, this utility model provides a kind of simple in construction, low cost, good cooling results and can be to coolant
Carry out the spray cooling device for forging moulds reclaimed.
This utility model provides a kind of spray cooling device for forging moulds, including coolant, straight sucking pump, overflows
Stream valve, choke valve, electromagnetic valve, water-gas mixer, gas jets, air compressor machine, metal hose and coolant
Retracting device, wherein: described coolant is stored in the pond, ground of pressure machine base；Described straight sucking pump is fixed on
On pressure machine base；Described overflow valve is arranged on the pipeline of straight sucking pump outflow end；
The quantity of described choke valve is 3, respectively first throttle valve, second throttle and the 3rd throttling
Valve, described first throttle valve is arranged on the pipeline of overflow valve outflow end, described second throttle and Section three
Stream valve is separately mounted on two pipelines supplied by air compressor machine；
The quantity of described electromagnetic valve is 3, the respectively first electromagnetic valve, the second electromagnetic valve and the 3rd electromagnetism
Valve, wherein the first electromagnetic valve is arranged on the pipeline of first throttle valve outflow end, described second electromagnetic valve and
Three electromagnetic valves are separately mounted on the pipeline of second throttle and the 3rd choke valve outflow end；
The quantity of described gas jets is 3, the respectively first gas jets, the second gas jets and the 3rd gas blowout
Mouth, described first gas jets and the second gas jets are separately mounted to the inner side of two heel posts on forcing press, make
One gas jets near anvil tool and make the second gas jets near upper forging die, by the compression out of the 3rd electromagnetic valve
Pneumatic transmission is to the 3rd gas jets, and the 3rd gas jets is arranged on one section and is available for hand-held rigid tubing termination；
Described water-gas mixer is by the first electromagnetic valve coolant out with by the second electromagnetic valve pressure out
The container of contracting gas mixing, mixed air-water mixture delivers to the first gas jets and the second gas by metal hose
Nozzle；
Described coolant retracting device includes coolant collection box, pulsating pump, defecator and waste recovery
Case, described coolant collection box is arranged on below air nozzle, and described coolant collection box internal upper part is provided with
One drainage screen, described coolant collection box outlet is connected with pond, described ground by conveying pipe, described filtration
Device and pulsating pump are arranged on described conveyance conduit, described waste recovery case upper end by useless material conveying tube with
It is connected bottom described coolant collection box, described defecator is vertically arranged with multiple second drainage screen.
Optionally, also including spraying button and insufflation button, described spray button is the scram button of band self-locking,
Power supply is connected via spraying the button electric magnet respectively with the first electromagnetic valve and the second electromagnetic valve；Described air blowing is pressed
Button is the scram button of band self-locking, and power supply is connected via the electric magnet of insufflation button with the 3rd electromagnetic valve.
Optionally, described pulsating pump is arranged on the left side of described defecator.
Optionally, the plurality of second drainage screen is three the second drainage screens, and homogeneous vertical was arranged on respectively
Inside filter device.
This utility model has the following advantages and beneficial effect:
1., for high-volume or the forge that works continuously, the general employing of mould cooling sets at mould inside
Meter makes a set of internal cooling system, or uses cooler cooling.The cooling side of this mould internal cooling system
Formula can make die manufacturing cost be multiplied, technical difficulty is big, processing mode is complicated, particularly because of some skill
When art does not reaches, become bottleneck again and cannot break through；And take its investment of the cooler type of cooling big, time-consuming
Long, uneconomical；
2. for small lot or the forge that is interrupted operation, mould cooling is general use be interrupted produce, from
So way of cooling, or take aerator to cool down.Be interrupted produce, the way of Temperature fall is to mould
Cooling effect length poor, time-consuming, it is not suitable for working continuously；And use aerator cooling not efficiently control
The rising of mold temperature, occur that mold hot is tired or heat cracks the most too early, reduce making of mould
Use the life-span；
3. use spray cooling device for forging moulds of the present utility model, be during forging, often
Producing a forging and mould just carries out a spraying cooling, coolant sprays equably at upper and lower forging die two
In face and die cavity, make the friction between die surface be become wet friction from dry friction, be greatly reduced the mill of mould
Damage and plastic deformation, meanwhile, reduce thermal stress and the heat exhaustion of mould, and be easy to the demoulding；
4. use spray cooling device for forging moulds of the present utility model, by the stream of throttle valve control coolant
Amount size, controls to spray the time of forging die via the emergency stop button switch of band self-locking, it is achieved that often produce every time
One forging just carries out a spraying cooling to mould in time, makes the temperature on die ontology forge whole
Journey remains between 150 420 DEG C, be unlikely to that making of superheating phenomenon, greatly prolongation mould occurs
With the life-span, save Making mold and renovate cost, increase economic efficiency；
5. use spray cooling device for forging moulds of the present utility model, its coolant rise cooling, lubrication,
It is back to after cleaning effect in coolant retracting device, filters in this coolant retracting device, pass through
It is back to again after filter in the pond, ground of pressure machine base, can recycle, it addition, waste recovery case will use
After coolant in the impurity such as waste material carry out recycling, improve the utilization rate of raw material；The most applicable
In high-volume or work continuously, be equally applicable to small lot or be interrupted operation；
Spray cooling device for forging moulds the most of the present utility model, its compact conformation, makes simple, cost
Cheap, use.
Accompanying drawing explanation
Fig. 1 is the structural representation of spray cooling device for forging moulds of the present utility model.
Detailed description of the invention
For making the purpose of this utility model embodiment, technical scheme and advantage clearer, below in conjunction with this
Accompanying drawing in utility model embodiment, carries out clear, complete to the technical scheme in this utility model embodiment
Ground describes, it is clear that described embodiment is a part of embodiment of this utility model rather than whole realities
Execute example.Generally herein described in accompanying drawing and the assembly of this utility model embodiment that illustrates can with various not
Same configuration is arranged and is designed.Therefore, below to the embodiment of the present utility model provided in the accompanying drawings
Describe the claimed scope of the present utility model that is not intended to limit in detail, but it is new to be merely representative of this practicality
The selected embodiment of type.Based on the embodiment in this utility model, those of ordinary skill in the art are not making
Go out the every other embodiment obtained under creative work premise, broadly fall into the scope of this utility model protection.
In description of the present utility model, it should be noted that term " " center ", " on ", D score,
The orientation of the instruction such as "left", "right", " vertically ", " level ", " interior ", " outward " or position
Relation is based on orientation shown in the drawings or position relationship, is for only for ease of description this utility model and simplification
Describe rather than indicate or imply that the device of indication or element must have specific orientation, with specific side
Position structure and operation, therefore it is not intended that to restriction of the present utility model.Additionally, term " first ",
" second ", " the 3rd " are only used for describing purpose, and it is not intended that indicate or hint relative importance.
In description of the present utility model, in addition it is also necessary to explanation, unless otherwise clearly defined and limited,
Term " is arranged ", " installation ", " being connected ", " connection " should be interpreted broadly, for example, it may be
Fixing connection, it is also possible to be to removably connect, or be integrally connected；Can be to be mechanically connected, it is also possible to be
Electrical connection；Can be to be joined directly together, it is also possible to be indirectly connected to by intermediary, in can being two elements
The connection in portion.For the ordinary skill in the art, above-mentioned term can be understood as the case may be
Concrete meaning in this utility model.
With specific embodiment, this utility model is further described below with reference to accompanying drawings.
As shown in Figure 1: a kind of spray cooling device for forging moulds of this utility model embodiment, including cooling
Agent 100, straight sucking pump 200, overflow valve 300, choke valve, electromagnetic valve, water-gas mixer 600, gas jets,
Air compressor machine 800, metal hose 601 and coolant retracting device, wherein: coolant 100 is stored in pressure
In the pond, ground 101 of power machine support；Straight sucking pump 200 is fixed on pressure machine base；Overflow valve 300 is arranged on
On the pipeline of straight sucking pump 200 outflow end；
The quantity of choke valve is 3, respectively first throttle valve 401, second throttle 402 and the 3rd
Choke valve 403, first throttle valve is arranged on the pipeline of overflow valve 300 outflow end, second throttle and
Three choke valves are separately mounted on two pipelines supplied by air compressor machine 800；
The quantity of electromagnetic valve is 3, respectively first electromagnetic valve the 501, second electromagnetic valve 502 and the 3rd
Electromagnetic valve 503, wherein the first electromagnetic valve 501 is arranged on the pipeline of first throttle valve 401 outflow end, the
Two electromagnetic valves 502 and the 3rd electromagnetic valve 503 are separately mounted to second throttle 402 and the 3rd choke valve 403
On the pipeline of outflow end；
The quantity of gas jets is 3, respectively first gas jets the 701, second gas jets 702 and the 3rd
Gas jets 703, the first gas jets and the second gas jets are separately mounted to the inner side of two heel posts on forcing press,
Make the first gas jets 701 near anvil tool 121 and make the second gas jets 702 near upper forging die 122, by
3rd electromagnetic valve 503 compressed gas out delivers to the 3rd gas jets 703, and the 3rd gas jets 703 is arranged on one
Section is available for hand-held rigid tubing termination；
Water-gas mixer 600 is by the first electromagnetic valve coolant out with by the compression out of the second electromagnetic valve
The container of gas mixing, mixed air-water mixture delivers to the first gas jets and second by metal hose 601
Gas jets；
Coolant retracting device include coolant collection box 131, pulsating pump 134, defecator 133 and
Waste recovery case 135, coolant collection box is arranged on below air nozzle, and coolant collection box internal upper part is arranged
Having the first drainage screen 132, coolant collection box outlet is connected with pond 101, ground by conveying pipe, filters
Device and pulsating pump are arranged on conveyance conduit, and waste recovery case upper end is returned with coolant by useless material conveying tube
Receive bottom portion to be connected, defecator is vertically arranged with multiple second drainage screen 136；Its coolant rises cold
But, lubricate, be back in this coolant retracting device, in this coolant retracting device after cleaning effect
Carrying out in coolant collection box filtering for the first time, multiple second arranged in defecator 133 afterwards is filtered
After the filtration of net, then it is back in the pond, ground of pressure machine base, can recycle, improve this coolant
Utilization ratio, save the production cost of enterprise, improve the market competitiveness of enterprise；It addition, waste material
Waste material after cooled liquid collection box is filtered by collection box carries out recycling, improves the recovery profit of waste material
By rate, save the production cost of enterprise further.
As the preferred implementation of above-described embodiment, also include spraying button 900 and insufflation button 901,
Spray button is the scram button of band self-locking, and power supply is electric with the first electromagnetic valve and second respectively via spray button
The electric magnet of magnet valve connects；Insufflation button is the scram button of band self-locking, and power supply is via insufflation button and the 3rd
The electric magnet of electromagnetic valve connects.
As the preferred implementation of above-described embodiment, pulsating pump is arranged on the left side of defecator.
As the preferred implementation of above-described embodiment, multiple second drainage screens are three the second drainage screens, point
Other homogeneous vertical is arranged on inside defecator, the coolant after reclaiming can be carried out multiple times of filtration, to reduce
The impurity such as the waste material wherein contained.
It is last it is noted that above-described each embodiment is merely to illustrate technical side of the present utility model
Case, is not intended to limit；Although this utility model being described in detail with reference to previous embodiment, this
The those of ordinary skill in field is it is understood that the technical scheme described in previous embodiment still can be entered by it
Row amendment, or wherein part or all of technical characteristic is carried out equivalent；And these amendments or replacement,
The essence not making appropriate technical solution departs from the scope of this utility model each embodiment technical scheme.
Claims (4)
1. a spray cooling device for forging moulds, it is characterised in that: include coolant, straight sucking pump, overflow
Valve, choke valve, electromagnetic valve, water-gas mixer, gas jets, air compressor machine, metal hose and coolant are returned
Receiving apparatus, wherein: described coolant is stored in the pond, ground of pressure machine base；Described straight sucking pump is fixed on pressure
On power machine support；Described overflow valve is arranged on the pipeline of straight sucking pump outflow end；
The quantity of described choke valve is 3, respectively first throttle valve, second throttle and the 3rd throttling
Valve, described first throttle valve is arranged on the pipeline of overflow valve outflow end, described second throttle and Section three
Stream valve is separately mounted on two pipelines supplied by air compressor machine；
The quantity of described electromagnetic valve is 3, the respectively first electromagnetic valve, the second electromagnetic valve and the 3rd electromagnetism
Valve, wherein the first electromagnetic valve is arranged on the pipeline of first throttle valve outflow end, described second electromagnetic valve and
Three electromagnetic valves are separately mounted on the pipeline of second throttle and the 3rd choke valve outflow end；
The quantity of described gas jets is 3, the respectively first gas jets, the second gas jets and the 3rd gas blowout
Mouth, described first gas jets and the second gas jets are separately mounted to the inner side of two heel posts on forcing press, make
One gas jets near anvil tool and make the second gas jets near upper forging die, by the compression out of the 3rd electromagnetic valve
Pneumatic transmission is to the 3rd gas jets, and the 3rd gas jets is arranged on one section and is available for hand-held rigid tubing termination；
Described water-gas mixer is by the first electromagnetic valve coolant out with by the compression out of the second electromagnetic valve
The container of gas mixing, mixed air-water mixture delivers to the first gas jets and the second gas blowout by metal hose
Mouth；
Described coolant retracting device includes coolant collection box, pulsating pump, defecator and waste recovery
Case, described coolant collection box is arranged on below air nozzle, and described coolant collection box internal upper part is provided with
One drainage screen, described coolant collection box outlet is connected with pond, described ground by conveying pipe, described filtration
Device and pulsating pump are arranged on described conveyance conduit, described waste recovery case upper end by useless material conveying tube with
It is connected bottom described coolant collection box, described defecator is vertically arranged with multiple second drainage screen.
Spray cooling device for forging moulds the most according to claim 1, it is characterised in that also include spray
Drenching button and insufflation button, described spray button is the scram button of band self-locking, and power supply divides via spray button
It is not connected with the electric magnet of the first electromagnetic valve and the second electromagnetic valve；Described insufflation button be band self-locking jerk by
Button, power supply is connected via the electric magnet of insufflation button with the 3rd electromagnetic valve.
Spray cooling device for forging moulds the most according to claim 1, it is characterised in that described water suction
Pump is arranged on the left side of described defecator.
Spray cooling device for forging moulds the most according to claim 1, it is characterised in that the plurality of
Second drainage screen is three the second drainage screens, and homogeneous vertical is arranged on inside defecator respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620241657.1U CN205571319U (en) | 2016-03-25 | 2016-03-25 | Forging mould spray cooling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620241657.1U CN205571319U (en) | 2016-03-25 | 2016-03-25 | Forging mould spray cooling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205571319U true CN205571319U (en) | 2016-09-14 |
Family
ID=56866980
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620241657.1U Expired - Fee Related CN205571319U (en) | 2016-03-25 | 2016-03-25 | Forging mould spray cooling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205571319U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106881441A (en) * | 2017-03-03 | 2017-06-23 | 陈富强 | It is a kind of to cool down mould and the recyclable sprayed molybdenum synchronization ring forging press of coolant |
| CN111974920A (en) * | 2020-07-24 | 2020-11-24 | 扬力集团股份有限公司 | Spray cooling and lubricating system for forging equipment |
-
2016
- 2016-03-25 CN CN201620241657.1U patent/CN205571319U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106881441A (en) * | 2017-03-03 | 2017-06-23 | 陈富强 | It is a kind of to cool down mould and the recyclable sprayed molybdenum synchronization ring forging press of coolant |
| CN111974920A (en) * | 2020-07-24 | 2020-11-24 | 扬力集团股份有限公司 | Spray cooling and lubricating system for forging equipment |
| CN111974920B (en) * | 2020-07-24 | 2022-02-11 | 扬力集团股份有限公司 | Spray cooling and lubricating system for forging equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160914 |