CN205563307U - Automatic temperature control system of active carbon production preparation - Google Patents

Automatic temperature control system of active carbon production preparation Download PDF

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Publication number
CN205563307U
CN205563307U CN201620319704.XU CN201620319704U CN205563307U CN 205563307 U CN205563307 U CN 205563307U CN 201620319704 U CN201620319704 U CN 201620319704U CN 205563307 U CN205563307 U CN 205563307U
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China
Prior art keywords
activated carbon
threshold value
temperature
central controller
temperature threshold
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Expired - Fee Related
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CN201620319704.XU
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Chinese (zh)
Inventor
张光华
汪印
赵陆凯
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Jiangsu Yhd Environmental Protection Material Technology Co Ltd
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Jiangsu Yhd Environmental Protection Material Technology Co Ltd
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Priority to CN201620319704.XU priority Critical patent/CN205563307U/en
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Abstract

The utility model relates to an automatic temperature control system of active carbon production preparation, this temperature control system passes through the furnace temperature that temperature sensor gathered activation converter, it is higher than the first temperature threshold value to predetermine the first temperature threshold value and the second temperature threshold value and the second temperature threshold value through the threshold value setting module, central controller carries out the comparison with predetermined the first temperature threshold value and the second temperature threshold value in proper order with the furnace temperature value and judge to obtain first judged result and open with the instruction with the second judged result and stop the combustor and control water steam flow. The utility model provides an automatic temperature control system adopts and predetermines two -stage temperature threshold value and open with the judgment control combustor and stop the size with water steam flow to can further combine predetermined active carbon quality parameter adjustment input speed and/or activation converter rotational speed, realize the active carbon production preparation system under the accurate parameter control, improve active carbon yield and active carbon quality, improve production preparation fail safe nature, reduce production preparation cycle and cost.

Description

Activated Carbon Production prepares auto temperature controlled system
Technical field
This utility model relates to automated control technology prepared by Activated Carbon Production, and particularly a kind of Activated Carbon Production prepares auto temperature controlled system.
Background technology
Activated carbon often brings beyond thought practical function due to the adsorption function of its excellence, and therefore the application in environmental protection industry (epi), petrochemical industry, power industry, chemical industry, food service industry and other relevant industries is more and more extensive.The production preparation of activated carbon, mainly by being placed in activation furnace by carbon raw material, is converted into activated carbon by chemical reaction effect under high temperature and a certain amount of activator.The primary raw material preparing activated carbon can be almost all organic materials rich in carbon, such as coal, timber, shell, coconut husk, walnut shell, Fructus Pruni shell and Fructus Jujubae shell etc..Although the primary raw material resource of activated carbon is abundanter, but the production preparation method of current activated carbon and production equipment also imperfection, the production equipment activation furnace of such as activated carbon, service life is short, operation stability is poor, blowing out and furnace lifting time length, inconvenient operation, fuel cost is high, the activation product yield of preparation is low, and dust burdening is high;And the production preparation method method of activated carbon controls or semiautomatic control the most manually at present, therefore the activated carbon quality prepared fully relies on operator's level and experience, accurate parameters control cannot be realized, can not realize combining a large amount of historical data analysis to control, cause activated carbon poor quality, yield low, and it is poor to produce preparation security reliability, produce manufacturing cycle length, cost height.
Utility model content
This utility model controls or semiautomatic control the most manually for Activated Carbon Production preparation in prior art, cause activated carbon yield low, activated carbon poor quality, and it is poor to produce preparation security reliability, produce manufacturing cycle length and the high defect of cost or deficiency, a kind of Activated Carbon Production is provided to prepare auto temperature controlled system, use and preset two-stage temperature threshold to judge to control burner start and stop and steam rates size, and charging rate and/or activation converter rotating speed can be adjusted further combined with default activated carbon Q factor, be capable of prepared by Activated Carbon Production is automatic temperature-controlled, prepared by the Activated Carbon Production achieved under accurate parameters controls, improve activated carbon yield and activated carbon quality, improve production preparation security reliability, reduce production manufacturing cycle and cost.
The technical solution of the utility model is as follows:
Activated Carbon Production prepares auto temperature controlled system, it is characterized in that, including central controller, activation converter, burner, water vapour control valve, temperature sensor, threshold setting module, feed screw, cooling device for discharging and intelligent analysis module, described central controller respectively with activation converter, burner, water vapour control valve, temperature sensor, threshold setting module, feed screw, cooling device for discharging is connected with intelligent analysis module, described activation converter is also connected with temperature sensor, described intelligent analysis module is also connected with threshold setting module.
Also including that detector, described detector are connected with central controller, described detector is connected with cooling device for discharging and intelligent analysis module the most respectively.
Also including that data acquisition memory module, alarm device and display, described data acquisition memory module are connected with central controller, described alarm device is connected with central controller, and described display is connected with central controller.
Also include that network communication module and remote terminal, described network communication module are connected with central controller and remote terminal respectively.
Technique effect of the present utility model is as follows: a kind of Activated Carbon Production that the utility model proposes prepares auto temperature controlled system, use and preset two-stage temperature threshold to judge to control burner start and stop and steam rates size, and adjust charging rate and/or activation converter rotating speed in conjunction with the activated carbon Q factor preset, be capable of prepared by Activated Carbon Production is automatic temperature-controlled, prepared by the Activated Carbon Production achieved under accurate parameters controls, and can realize accurately controlling Activated Carbon Production preferably in combination with a large amount of historical data analysis further to prepare, improve activated carbon yield and activated carbon quality, improve production preparation security reliability, reduce production manufacturing cycle and cost.
This utility model has the following characteristics that 1. employings preset two-stage temperature threshold to judge to control burner start and stop and steam rates size.2. combine the activated carbon Q factor preset and adjust charging rate and/or activation converter rotating speed.Prepared by the Activated Carbon Production that can preferably combine under historical parameter data realization accurately controls according to the activated carbon Q factor preset the most further.4. auto temperature controlled system and method is succinct, operating process is simple.5. activated carbon yield is high, activated carbon quality is high.
Accompanying drawing explanation
Fig. 1 is a kind of preferred structure schematic diagram that this utility model Activated Carbon Production prepares auto temperature controlled system.
Fig. 2 is the another kind of preferred structure schematic diagram that this utility model Activated Carbon Production prepares auto temperature controlled system.
Detailed description of the invention
This utility model is illustrated by (Fig. 1-Fig. 2) below in conjunction with the accompanying drawings.
Shown in Fig. 1 to Fig. 2, this utility model relates to a kind of Activated Carbon Production and prepares auto temperature controlled system, including central controller, activation converter, burner, water vapour control valve, temperature sensor, threshold setting module, feed screw, cooling device for discharging, detector (can be preferably activated carbon quality detector), intelligent analysis module and display (can be preferably light-emitting diode display), wherein, central controller respectively with activation converter, burner, water vapour control valve, temperature sensor, threshold setting module, feed screw, cooling device for discharging, detector, intelligent analysis module is connected with display, activation converter is also connected with temperature sensor, detector cooling device for discharging the most respectively is connected with intelligent analysis module, intelligent analysis module is also connected with threshold setting module;The charging of central controller controls feed screw starts, activation converter starts, and central controller arranges feed screw charging rate and/or activation converter rotating speed according to the activated carbon Q factor preset;Intelligent analysis module and threshold setting module arrange the first temperature threshold and the second temperature threshold according to the activated carbon Q factor preset;nullWhen temperature sensor senses activation converter temperature (such as 650 DEG C) is less than the first temperature threshold (when the first temperature threshold is bound threshold value,Time then it is believed that be less than the first temperature threshold higher limit) start burner to burner hearth intensification,Until activation converter fire box temperature value more than the first temperature threshold time (when the first temperature threshold is bound threshold value,Time then it is believed that be greater than the first temperature threshold higher limit) stop burner,If the fire box temperature value (such as 1050 DEG C) now activating converter is more than the second temperature threshold (when the second temperature threshold is bound threshold value,Then it is believed that be greater than the second temperature threshold lower limit),Then control water vapour control valve and increase steam rates,The fire box temperature value making activation converter is less than the second temperature threshold (when the second temperature threshold is bound threshold value,Then it is believed that be less than the second temperature threshold lower limit);Otherwise by the activated carbon quality of detector detection cooling device for discharging output, and judge whether activated carbon quality now meets the activated carbon Q factor preset by intelligent analysis module, if meeting, continuing to produce and preparing until meeting activated carbon total amount requirement, otherwise central controller adjusts charging rate and/or the activation converter rotating speed of feed screw;When meeting activated carbon total amount and requiring, central controller controls activation converter stopping, feed screw charging stop, described display displaying data in real-time information and the information of control.
As shown in Figure 2, the Activated Carbon Production that this utility model relates to prepares a kind of preferred structure of auto temperature controlled system, also include data acquisition memory module, data acquisition memory module is connected with central controller, institute's data acquisition memory module Real-time Collection supplemental characteristic output backup, central controller is combined, according to the activated carbon Q factor preset, the historical parameter data transferred by data acquisition memory module and arranges feed screw charging rate and/or activation converter rotating speed, intelligent analysis module and threshold setting module are combined, according to the activated carbon Q factor preset, the historical parameter data transferred by data acquisition memory module and arrange the first temperature threshold and the second temperature threshold;Above-mentioned historical parameter data includes that history produces preparation data, history productive experiment data, historical empirical data and history and produces default activated carbon Q factor data;
Also including alarm device, alarm device automatically generates alarm signal and exports;
Also including network communication module and remote terminal, network communication module is connected with central controller and remote terminal respectively, and described remote terminal remotely controls central controller output control information by cable network or wireless network via network communication module.
Preferably, one or more during above-mentioned activated carbon Q factor includes iodine sorption value, methylene blue adsorption value, chloride content, intensity, specific surface area, density, pH value, total iron percentage ratio, moisture content percentage ratio, percent ash and granularity;The mass ratio of the water vapour in activation converter and the carbonized material in activation converter is in the range of 0.10~0.50;First temperature threshold may range from 500 DEG C~800 DEG C (including 500 DEG C and 800 DEG C);Second temperature threshold may range from 1000 DEG C~1200 DEG C (including 1000 DEG C and 1200 DEG C).
It is hereby stated that, described above contribute to skilled artisan understands that the invention, but and the protection domain of unrestricted the invention.Any without departing from the invention flesh and blood to equivalent described above, modify and improve and/or delete numerous conforming to the principle of simplicity and the enforcement that carries out, each fall within the protection domain of the invention.

Claims (4)

1. Activated Carbon Production prepares auto temperature controlled system, it is characterised in that include central controller, activation converter, burner, Water vapour control valve, temperature sensor, threshold setting module, feed screw, cooling device for discharging and intelligent analysis module, Described central controller respectively with activation converter, burner, water vapour control valve, temperature sensor, threshold setting module, Feed screw, cooling device for discharging are connected with intelligent analysis module, and described activation converter is also connected with temperature sensor, Described intelligent analysis module is also connected with threshold setting module.
Activated Carbon Production the most according to claim 1 prepares auto temperature controlled system, it is characterised in that also include detector, Described detector is connected with central controller, and described detector is connected with cooling device for discharging and intelligent analysis module the most respectively Connect.
Activated Carbon Production the most according to claim 2 prepares auto temperature controlled system, it is characterised in that also include data acquisition Collection memory module, alarm device and display, described data acquisition memory module is connected with central controller, described warning Device is connected with central controller, and described display is connected with central controller.
Activated Carbon Production the most according to claim 3 prepares auto temperature controlled system, it is characterised in that also include that network leads to Letter module and remote terminal, described network communication module is connected with central controller and remote terminal respectively.
CN201620319704.XU 2016-04-15 2016-04-15 Automatic temperature control system of active carbon production preparation Expired - Fee Related CN205563307U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620319704.XU CN205563307U (en) 2016-04-15 2016-04-15 Automatic temperature control system of active carbon production preparation

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Application Number Priority Date Filing Date Title
CN201620319704.XU CN205563307U (en) 2016-04-15 2016-04-15 Automatic temperature control system of active carbon production preparation

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107942876A (en) * 2017-12-15 2018-04-20 广州中天联合高新技术发展有限公司 A kind of intelligence control system based on biological fiber charing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107942876A (en) * 2017-12-15 2018-04-20 广州中天联合高新技术发展有限公司 A kind of intelligence control system based on biological fiber charing

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20160907

Termination date: 20190415