CN205559971U - Modular pressure regulating valves of making an uproar falls in damping - Google Patents

Modular pressure regulating valves of making an uproar falls in damping Download PDF

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Publication number
CN205559971U
CN205559971U CN201620106332.2U CN201620106332U CN205559971U CN 205559971 U CN205559971 U CN 205559971U CN 201620106332 U CN201620106332 U CN 201620106332U CN 205559971 U CN205559971 U CN 205559971U
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China
Prior art keywords
piston
piston cylinder
housing
flange
fixing
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CN201620106332.2U
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魏明义
张彦腾
贾占良
李军强
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SANHUAN VALVE CO Ltd SHIJIAZHUANG
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SANHUAN VALVE CO Ltd SHIJIAZHUANG
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Abstract

Modular pressure regulating valves of making an uproar falls in damping, the governing valve is the piston type regulating valve, the piston type regulating valve includes the casing, the piston cylinder, actuating mechanism and cylindric piston, the shape of casing is streamlined, the air inlet has been seted up to the front end of casing and the gas outlet has been seted up to the rear end, the piston cylinder be located the casing and with the coaxial setting of casing, form the annular channel between piston cylinder and the casing, V font that the front end of piston cylinder set up for the level and open end are towards the rear end, the rear end of piston cylinder is cylinder and rear end and front end intercommunication, a plurality of slotted holes have been seted up along the circumferencial direction on the lateral wall of piston rear end, the front end of piston is located the piston cylinder and removes along the fore -and -aft direction at the piston cylinder with the help of actuating mechanism and makes annular channel and shell backend's gas outlet communicate or the disconnection. Can reduce pipeline resonance, reduce the noise, can effectively improve the surrounding environment, lengthen the life of pressure regulating valves.

Description

Combination type weakening noise reduction pressure regulator valve group
Technical field
This utility model belongs to pressure regulator valve technical group field, relates to combination type weakening noise reduction pressure regulator valve group.
Background technology
Being cardinal task in iron and steel enterprise's environmental protection, the main target of improvement is flue gas, airborne dust and noise, This three is referred to as the three disasters.Flue gas and airborne dust are under modern technologies effect and under the promotion of market access condition All achieving good effect, the evil of noise is the most fundamentally governed only, powerful strange The sound has broken the normal order of work of work on the spot person, is the old problem of iron-smelter headache, the most thorny The most helpless.The source of this noise is exactly the pressure regulator valve group of blast furnace gaspipe network end.
Between Zao Nian, the blast furnace volume of China is little, and great majority are low pressure atmospheric operations, pressure regulator valve group Effect be not the most prominent, vibration and noise is the most usual.In the last few years, strengthening smelting carried out by blast furnace, High pathogenic wind-warm, high blast increase furnace top pressure.Do comprehensive utilization the most in the recent period, do not waste the energy, UTILIZATION OF VESIDUAL HEAT IN, TRT differential pressure power generation is widely used, and original pressure regulator valve group can not meet and changes use The requirement of situation, creates altofrequency vibration and is intended to deaf shriek with ear-piercing.For solving the problem existed, A lot of iron-smelters have carried out the improvement of planform with equipment manufacturing to traditional valve group, even have individual Other enterprise spends high price to order external product, but its result produces little effect.Our company is also together with several refinings Several preproduction has been done in ironworks, is analysed scientifically traditional product during being rebuffed, tradition The structure of pressure regulator valve group is as shown in Figure 1:
Two ends are respectively arranged with a macroporous plate, and centre is provided with several (3~4) arm, macroporous plate and coal gas Supervisor's Flange joint, arm determines latus rectum by coal gas inflow-rate of water turbine and pressure regulation ratio, the middle part peace of arm Dress butterfly regulation valve, regulation valve is set the aperture being automatically adjusted butterfly plate by furnace top pressure, and butterfly plate aperture is more Little, furnace top pressure is the highest, and furnace top pressure changes with butterfly plate aperture, it is achieved regulatory function.This butterfly plate As the functional part of regulation flow in the regulation environment that valve is low at pressure, pressure reduction is little, flow velocity is low of shape No problem, but high pressure, High Pressure Difference, high flow rate situation under, it may occur that following feelings Condition: 1. valve plate and valve rod are conjoined structure, in suspended state between opening and closing, rushing at air-flow Can vibrate under hitting;2. valve is in closedown, opening process, and butterfly valve is arc-shaped motion, air-flow Eddy current can be produced;3. regulation valve is not total enclosing valve, and standard specifies permission 5~the leakage rate of 10%, This leakage-gap can make medium cross stream the birdie screamed accompanied, and pressure is the biggest, and flow velocity is the fastest, makes an uproar Sound is the biggest.It is therefore seen that the vibration of pressure regulator valve group and noise the most thus produce.
The defect of the tradition congenital existence of pressure regulator valve group, it is impossible to meet the working condition changing state of arts, Today that particularly environmental protection is above all, industry colleague and device fabrication producer start to improve, transform this Individual equipment, has mainly done such work:
A () replaces down regulation valve, use airtight eccentric-butterfly-valve instead:
This change is to turn round and look at name not have pragmatic, and airtight leakage of eccentric-butterfly-valve is conditional on, and it needs Constant temperature and pressure friction, this is because this butterfly valve is linear sealing, sealing surface is the least, meets vibration close Front cover can be subjected to displacement, and will leak after displacement.It addition, all metal materials are fine in the operation of rolling Dimension shape is different, and horizontal and vertical difference is very big, and its contraction percentage of area difference is very big, and Expand and shrinkage ratio is the most different, will change if not constant temperature and pressure, so, national standard This valve of clear stipulaties can not be as reliable shearing device, it is necessary to configuration blind plate or blank-plate valve.
B the decompression of () dilatation reducing is slowed down:
It is feasible on this theoretical method, is the most but impracticable, a seat height stove one hour ten Several~hundreds of thousands m3Coal gas, in pressure regulator valve group dilatation, only reaching what decompression was slowed down, its amount is the least, Not interfering with entirety, such as river sea-scatter salt in the same direction, water will not be spoiled.
In sum, existing pressure regulator valve group cannot effectively reduce vibration, reduce noise, it is impossible to very well Ground meets use demand.
Summary of the invention
This utility model, in order to overcome the defect of prior art, devises combination type weakening noise reduction pressure regulator valve Group, it is possible to reduce pipeline resonance, reduce noise, surrounding can be effectively improved, extend pressure regulator valve In the service life of group, preferably meet use demand.
The concrete technical scheme that this utility model is taked is: combination type weakening noise reduction pressure regulator valve group, bag Including symmetrically arranged forward flange and rear flange, peripherally disposed on forward flange have multiple front connecting tube, Be both provided with regulating valve and rear connecting tube between each front connecting tube and rear flange, one end of regulation valve with Front connecting tube is fixing to be connected and connection, the other end of regulation valve fix with one end of rear connecting tube be connected and Connection, the other end of rear connecting tube is fixing with rear flange to be connected and connects, it is important to: described regulation Valve is piston type regulating valve, and piston type regulating valve includes housing, piston cylinder, drive mechanism and cylindrical shape Piston, being shaped as of housing is streamlined, and the front end of housing offers air inlet and rear end offers out QI KOU, piston cylinder is positioned at housing and is coaxially disposed with housing, forms annular between piston cylinder and housing Runner, the front end of piston cylinder be horizontally disposed V-shaped and opening towards rear end, after piston cylinder End connects with front end for cylindrical shape and rear end, the sidewall of piston rear end along the circumferential direction offers multiple Slotted eye, the front end of piston is positioned at piston cylinder and moves along the longitudinal direction at piston cylinder by drive mechanism Moving makes annular channel connect with the gas outlet of housing rear end or disconnect.
Described drive mechanism includes power source, drive link and linkage, and drive link is horizontally disposed with, One end of drive link is connected with power source, and the other end of drive link is formed with housing and piston cylinder simultaneously and turns Dynamic cooperation, linkage includes first connecting rod and second connecting rod, and one end of first connecting rod is solid with drive link Fixed connecting, the other end of first connecting rod is hinged with one end of second connecting rod, the other end of second connecting rod and Piston hinge.
It is provided with elastic piston ring between described piston cylinder and piston.
Be provided with inlet flange at the air inlet of described housing, housing by inlet flange be front connected Pipe is fixing to be connected and connection, is provided with flange of giving vent to anger at the gas outlet of housing, and housing is by flange of giving vent to anger Fix with rear connecting tube and be connected and connect.
Setting up reinforcement gusset, the upper end of reinforcement gusset is fixing with inner walls to be connected, and strengthens under gusset Hold the outer wall with piston cylinder front end to fix to be connected.
Setting up the flowing hole plate of annular, flowing hole plate is coaxially disposed with piston cylinder, flowing hole plate interior Wall is fixing with the outer wall of piston cylinder rear end to be connected, and the outer wall of flowing hole plate is fixing with the inwall of housing to be connected, Multiple horizontally disposed flowing hole is offered on flowing hole plate.
The beneficial effects of the utility model are: piston type regulating valve generally streamlined structure, and gas is situated between Matter movement locus in valve pocket is ring-like, provides unobstructed passage for fluid, and external shell is carbon Knot steel is integrally manufactured, has higher intensity and hardness, and wear-resisting, internal piston cylinder is that martensite is stainless Steel, has high intensity and corrosion resistant feature, and whole skeleton is streamlined, valve inner air flow inlet Place is " ◇ " type arc, and unresisted shunt gas enters in the annular channel between housing and piston cylinder, Shrink at gas outlet, converge in piston by the slotted eye on piston side wall, then by rear connection Pipe enters gas piping, and fluid air flow enters valve body, outflow valve body is transmission placed in the middle, fluid passage Smooth and easy, receiving, contracting, expand is artificial control, is connected with PRC and can realize automatically controlling.This tune Pressure valve group is Linear Control, and the slotted eye aperture on piston is the biggest, and flow is the biggest, not the restriction of pressure difference, Any situation all can even running.The setting of slotted eye on annular channel and piston, can reduce pipeline altogether Shake, reduce noise, do not produce cavitation wear, it is ensured that be the long-life, non-maintaining.Each drive disk assembly is all Deep Tibetan is not exposed, and is provided with stealthy lubrication channel, is not restricted by dustiness in coal gas, extends biography The service life of dynamic component.This pressure regulator valve group continues to use the version of tradition pressure regulator valve group, need not change Political reform orchid size for connection and structure length, can keep the versatility changed.
Accompanying drawing explanation
Fig. 1 is the structural representation of tradition pressure regulator valve group.
Fig. 2 is structural representation of the present utility model.
In accompanying drawing, 1 represents forward flange, and 2 represent rear flange, and 3 represent front connecting tube, connect after 4 representatives Adapter, 5 represent housing, and 6 represent piston cylinder, and 7 represent piston, and 8 represent slotted eye, and 9 represent drive link, 10 represent first connecting rod, and 11 represent second connecting rod, and 12 represent inlet flange, and 13 represent flange of giving vent to anger, 14 represent reinforcement gusset, and 15 represent flowing hole plate.
Detailed description of the invention
With specific embodiment, this utility model is elaborated below in conjunction with the accompanying drawings:
Specific embodiment, as in figure 2 it is shown, combination type weakening noise reduction pressure regulator valve group, including being symmetrical arranged Forward flange 1 and rear flange 2, peripherally disposed on forward flange 1 have multiple front connecting tube 3, often It is both provided with regulating valve and rear connecting tube 4, one end of regulation valve between individual front connecting tube 3 and rear flange 2 Fixing with front connecting tube 3 and be connected and connect, the other end of regulation valve and one end of rear connecting tube 4 are fixed Connecting and connection, the other end of rear connecting tube 4 is fixing with rear flange 2 to be connected and connects, and regulation valve is Piston type regulating valve, piston type regulating valve includes housing 5, piston cylinder 6, drive mechanism and cylindrical shape Piston 7, being shaped as of housing 5 is streamlined, and the front end of housing 5 offers air inlet and rear end offers Gas outlet, is provided with inlet flange 12 at the air inlet of housing 5, housing 5 is by inlet flange 12 Fix with front connecting tube 3 and be connected and connect, at the gas outlet of housing 5, be provided with flange 13 of giving vent to anger, shell Body 5 is connected by flange 13 of giving vent to anger is fixing with rear connecting tube 4 and connects.Inlet flange 12 and giving vent to anger It is both provided with O RunddichtringO on the inwall that flange 13 contacts with piston 7, prevents leakage.Drive mechanism Including power source, drive link 9 and linkage, drive link 9 is horizontally disposed with, one end of drive link 9 Being connected with power source, the other end of drive link 9 is formed with housing 5 and piston cylinder 6 simultaneously and is rotatably assorted, Linkage includes first connecting rod 10 and second connecting rod 11, one end of first connecting rod 10 and drive link 9 Fixing connection, the other end of first connecting rod 10 is hinged with one end of second connecting rod 11, second connecting rod 11 The other end hinged with piston 7, simple in construction, easy to operate.
Piston cylinder 6 is positioned at housing 5 and is coaxially disposed with housing 5, between piston cylinder 6 and housing 5 Form annular channel, the front end of piston cylinder 6 be horizontally disposed V-shaped and opening towards rear end, The rear end of piston cylinder 6 is cylindrical shape and rear end connects with front end, on the sidewall of piston 7 rear end circumferentially Direction offers multiple slotted eye 8, and the front end of piston 7 is positioned at piston cylinder 6 and is living by drive mechanism Move along the longitudinal direction in plug cylinder 6 and make annular channel connect with the gas outlet of housing 5 rear end or disconnect. It is provided with elastic piston ring between piston cylinder 6 and piston 7, sealing effectiveness can be improved, make pressure regulator valve Organize durable in use, solid and reliable.
Setting up reinforcement gusset 14, the upper end of reinforcement gusset 14 is fixing with housing 5 inwall to be connected, reinforcement The lower end of plate 14 is fixing with the outer wall of piston cylinder 6 front end to be connected, and makes between piston cylinder 6 and housing 5 Connect more solid and reliable.
Setting up the flowing hole plate 15 of annular, flowing hole plate 15 is coaxially disposed with piston cylinder 6, flowing hole The inwall of plate 15 is fixing with the outer wall of piston cylinder 6 rear end to be connected, the outer wall of flowing hole plate 15 and housing 5 Inwall fixing connect, flowing hole plate 15 offers multiple horizontally disposed flowing hole, makes piston cylinder Connection between 6 and housing 5 is more solid and reliable, and flowing hole can play current balance function simultaneously.
This utility model is in the specific implementation: when power source drives drive link 9 to rotate, by first Connecting rod 10 and second connecting rod 11 make piston 7 move forwards or backwards, so that the slotted eye 8 on piston 7 Standard-sized sheet, fully closed or only open a part according to pressure size, thus the size of adjusting gas flow. When the slotted eye 8 on piston 7 is only opened a part of, can change by changing the size of opening section The size of coal gas circulation area, thus reach to adjust the purpose of pressure.When the slotted eye 8 on piston 7 is complete When opening or only open a part of, annular channel connects with the gas outlet of housing 5 rear end, and coal gas is by front Connecting tube 3 enters in housing 5, then along the annular channel between housing 5 and piston cylinder 6 backward Flowing, is then passed through flowing hole plate 15, then it is internal to enter piston 7 by the slotted eye 8 on piston 7, Then gas piping is entered by rear connecting tube 4.Fluid air flow enters valve body, outflow valve body is residence Middle transmission, fluid passage is smooth and easy, and receiving, contracting, expand is artificial control, is connected with PRC and can realize Automatically control.This pressure regulator valve group is Linear Control, not the restriction of pressure difference, and any situation all can be put down Steady operation.The setting of slotted eye 8 on annular channel and piston 7, can reduce pipeline resonance, reduce and make an uproar Sound, and do not produce cavitation wear, service life length and non-maintaining.Outside each drive disk assembly is hidden not the most deeply Dew, and it is provided with stealthy lubrication channel, do not restricted by dustiness in coal gas, extended drive disk assembly Service life.

Claims (6)

1. combination type weakening noise reduction pressure regulator valve group, including symmetrically arranged forward flange (1) and rear flange (2), forward flange (1) is the most peripherally disposed multiple front connecting tube (3), each front connecting tube (3) and it is both provided with regulating valve and rear connecting tube (4), one end of regulation valve between rear flange (2) Fix with front connecting tube (3) and be connected and connect, the other end of regulation valve and the one of rear connecting tube (4) Holding fixing connection and connection, the other end of rear connecting tube (4) is fixing with rear flange (2) to be connected and connects It is logical, it is characterised in that: described regulation valve is piston type regulating valve, and piston type regulating valve includes housing (5), piston cylinder (6), drive mechanism and the piston (7) of cylindrical shape, housing (5) be shaped as stream Line style, the front end of housing (5) offers air inlet and rear end offers gas outlet, piston cylinder (6) It is positioned at housing (5) and is coaxially disposed with housing (5), between piston cylinder (6) and housing (5) Form annular channel, the front end of piston cylinder (6) be horizontally disposed V-shaped and opening towards rear end, The rear end of piston cylinder (6) is cylindrical shape and rear end connects with front end, on the sidewall of piston (7) rear end Along the circumferential direction offering multiple slotted eye (8), the front end of piston (7) is positioned at piston cylinder (6) also Move along the longitudinal direction in piston cylinder (6) by drive mechanism after making annular channel and housing (5) The gas outlet connection of end or disconnection.
Combination type weakening noise reduction pressure regulator valve group the most according to claim 1, it is characterised in that: institute The drive mechanism stated includes power source, drive link (9) and linkage, and drive link (9) level sets Putting, one end of drive link (9) is connected with power source, and the other end of drive link (9) is simultaneously and housing (5) being formed be rotatably assorted with piston cylinder (6), linkage includes first connecting rod (10) and second Connecting rod (11), one end of first connecting rod (10) is fixing with drive link (9) to be connected, first connecting rod (10) The other end hinged with one end of second connecting rod (11), the other end of second connecting rod (11) and piston (7) hinged.
Combination type weakening noise reduction pressure regulator valve group the most according to claim 1, it is characterised in that: institute It is provided with elastic piston ring between piston cylinder (6) and the piston (7) stated.
Combination type weakening noise reduction pressure regulator valve group the most according to claim 1, it is characterised in that: institute Being provided with inlet flange (12) at the air inlet of the housing (5) stated, housing (5) is by inlet flange (12) fixing with front connecting tube (3) it be connected and connect, being provided with out at the gas outlet of housing (5) Gas flange (13), housing (5) by flange of giving vent to anger (13) and rear connecting tube (4) fixing be connected and Connection.
Combination type weakening noise reduction pressure regulator valve group the most according to claim 1, it is characterised in that: increase If strengthening gusset (14), the upper end of reinforcement gusset (14) is fixing with housing (5) inwall to be connected, and adds The lower end of strong gusset (14) is fixing with the outer wall of piston cylinder (6) front end to be connected.
Combination type weakening noise reduction pressure regulator valve group the most according to claim 1, it is characterised in that: increase If the flowing hole plate (15) of annular, flowing hole plate (15) is coaxially disposed with piston cylinder (6), mistake The inwall of discharge orifice plate (15) is fixing with the outer wall of piston cylinder (6) rear end to be connected, flowing hole plate (15) The inwall of outer wall and housing (5) fixing be connected, flowing hole plate (15) offers multiple level and sets The flowing hole put.
CN201620106332.2U 2016-02-03 2016-02-03 Modular pressure regulating valves of making an uproar falls in damping Active CN205559971U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107559444A (en) * 2017-10-17 2018-01-09 石家庄三环阀门股份有限公司 Improved piston valve and its application
CN107701791A (en) * 2017-10-17 2018-02-16 石家庄三环阀门股份有限公司 The denoising device of piston valve and its application
CN113719658A (en) * 2021-09-10 2021-11-30 福建核五阀门集团有限公司 Flow-regulating pressure-regulating valve

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107559444A (en) * 2017-10-17 2018-01-09 石家庄三环阀门股份有限公司 Improved piston valve and its application
CN107701791A (en) * 2017-10-17 2018-02-16 石家庄三环阀门股份有限公司 The denoising device of piston valve and its application
CN107701791B (en) * 2017-10-17 2023-10-24 石家庄三环阀门股份有限公司 Noise reduction device of piston valve and application thereof
CN107559444B (en) * 2017-10-17 2024-04-05 石家庄三环阀门股份有限公司 Improved piston valve and its application
CN113719658A (en) * 2021-09-10 2021-11-30 福建核五阀门集团有限公司 Flow-regulating pressure-regulating valve

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