CN205550307U - A constant temperature and humidity test chamber - Google Patents
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Abstract
Description
技术领域 technical field
本实用新型涉及一种恒温恒湿试验箱。 The utility model relates to a constant temperature and humidity test box.
背景技术 Background technique
恒温恒湿试验箱用于检测材料在各种环境下性能的设备及试验各种材料耐热、耐寒、耐干、耐湿性,适用于电工、电子、仪器仪表及其它产品、零部件及材料在高低温环境下贮存、运输、使用时的适应性试验;是各类电子、电工、电器、塑胶等原材料和器件进行耐寒、耐热、耐湿试验及品管工程的可靠性测试设备;特别适用于光纤、LED、晶体、电感、PCB、电池、电脑、手机等产品的耐高温、耐低温循环试验。现有技术中的试验箱由于其原理限制,其运行成本高、耗电大、维修成本高。目前日常使用的恒温恒湿试验箱能进行0℃-150℃的温度测试,但箱体内的环境将不能得到准确的控制。 Constant temperature and humidity test chamber is used to test the performance of materials in various environments and test the heat resistance, cold resistance, dry resistance and humidity resistance of various materials. It is suitable for electrical, electronic, instrumentation and other products, parts and materials. Adaptability test for storage, transportation and use in high and low temperature environments; it is a reliability testing equipment for cold resistance, heat resistance, humidity resistance tests and quality control engineering of various electronic, electrical, electrical, plastic and other raw materials and devices; especially suitable for High temperature resistance and low temperature resistance cycle test of optical fiber, LED, crystal, inductor, PCB, battery, computer, mobile phone and other products. Due to the limitation of its principle, the test chamber in the prior art has high operating cost, large power consumption and high maintenance cost. At present, the constant temperature and humidity test chambers used in daily life can perform temperature tests at 0°C-150°C, but the environment inside the chamber will not be accurately controlled.
发明内容 Contents of the invention
本实用新型的目的在于克服现有技术的缺点,提供一种操作方便、控制精度高的恒温恒湿试验箱。 The purpose of the utility model is to overcome the shortcomings of the prior art and provide a constant temperature and humidity test chamber with convenient operation and high control precision.
本实用新型的目的通过以下技术方案来实现:一种恒温恒湿试验箱,包括试验箱体,所述的试验箱体内设置有制冷组件、加热组件和加湿组件,试验箱体内设置有用于放置工件的支架,试验箱体内设置有循环风机,试验箱体上还设置有向箱体内部股入气体的进气管和用于将箱体内部的气体排出的排气管,进气管连接烘干风机的排风口,排气管和进气管上均安装有一个电磁控制阀,箱体内部设置有温度传感器和湿度传感器,试验箱体的外部设置有PLC控制器,制冷组件、加热组件、加湿组件、循环风机、烘干风机、温度传感器、湿度传感器以及排气管和进气管上的电磁控制阀分别连接PLC控制器。 The purpose of the utility model is achieved through the following technical solutions: a constant temperature and humidity test box, including a test box body, the test box body is provided with a refrigeration assembly, a heating assembly and a humidification assembly, and the test box body is provided with a The test box is equipped with a circulating fan, and the test box is also equipped with an air inlet pipe that feeds the gas into the box and an exhaust pipe for discharging the gas inside the box. The air inlet pipe is connected to the drying fan. An electromagnetic control valve is installed on the air exhaust port, exhaust pipe and air intake pipe. Temperature sensors and humidity sensors are installed inside the box. PLC controllers are installed outside the test box. Refrigeration components, heating components, humidification components, Circulation fan, drying fan, temperature sensor, humidity sensor, and electromagnetic control valves on the exhaust pipe and air intake pipe are respectively connected to the PLC controller.
操作方便,可以快速转换高低温或湿热环境,运行稳定性高;结构简单,制造装配容易,使用中运行成本低,使用寿命长,具有较高的温度、湿度控制精度。自动化程度高,密封效果好,使得实验结果更加准确。 It is easy to operate, can quickly switch between high and low temperature or hot and humid environments, and has high operating stability; simple structure, easy manufacturing and assembly, low operating costs during use, long service life, and high temperature and humidity control accuracy. The high degree of automation and good sealing effect make the experimental results more accurate.
所述的进气管设置于箱体的上部,所述排气管设置于箱体的下部。热空气具有向上流动的趋势,从而新风能够在向下流动过程中充分与热空气热交换,利于箱体内部温度的均匀性。 The air intake pipe is arranged on the upper part of the box body, and the exhaust pipe is arranged on the lower part of the box body. The hot air has a tendency to flow upward, so that the fresh air can fully exchange heat with the hot air during the downward flow, which is beneficial to the uniformity of the temperature inside the box.
所述的循环风机的排风口沿气流方向依次设置有第一网板和第二网板,第一网板和第二网板分别开设有若干个网孔。第二网板的网孔的孔径从上到下依次减小或第二网板的网孔的数量从上到下依次减少,当气体流经第一网板和第二网板时,第一网板和第二网板可以控制气体从上到下的流速,使试验舱内的气体流动均匀,避免了气流紊乱现象的发生,使恒温恒湿试验箱能够满足低流速测试要求。 The air outlet of the circulating fan is provided with a first net plate and a second net plate in sequence along the airflow direction, and the first net plate and the second net plate are respectively provided with several mesh holes. The apertures of the mesh holes of the second mesh plate decrease sequentially from top to bottom or the number of mesh holes of the second mesh plate decreases successively from top to bottom. When the gas flows through the first mesh plate and the second mesh plate, the first mesh plate The stencil and the second stencil can control the flow rate of the gas from top to bottom, so that the gas flow in the test chamber is uniform, avoiding the occurrence of air turbulence, so that the constant temperature and humidity test chamber can meet the test requirements of low flow rate.
所述的试验箱体包括壳体和设置于壳体内侧的微晶玻璃容器,所述的加热组件为涂覆于微晶玻璃容器外表面的电加热膜,所述的制冷组件和加湿组件设置于微晶玻璃容器内部。采用外部加热的模式能够避免加热组件受试验环境的变化而影响寿命,同时采用电热膜加热的方式,加热均匀,节省能耗,加热效率高。 The test box includes a shell and a glass-ceramic container arranged inside the shell, the heating assembly is an electric heating film coated on the outer surface of the glass-ceramic container, and the cooling assembly and humidifying assembly are set inside a glass-ceramic container. The external heating mode can avoid the life of the heating component being affected by the change of the test environment. At the same time, the electric heating film heating method is adopted, which can heat evenly, save energy consumption, and have high heating efficiency.
所述的壳体设置有箱门,所述的微晶玻璃容器位于箱门的位置处设置有开口,从而通过箱门可向微晶玻璃容器内放置工件。 The housing is provided with a box door, and the glass-ceramic container is provided with an opening at the position of the door, so that workpieces can be placed in the glass-ceramic container through the box door.
所述的壳体与箱门之间采用双层耐高低温的高张性密封条,以确保测试区的密封。 A double-layer high-temperature and low-temperature-resistant high-tensile sealing strip is used between the shell and the door to ensure the sealing of the test area.
所述的试验箱体上还设置有报警器,报警器与PLC控制器连接,从而当装置温度超出限定范围后能自动报警,安全性能好。 The test box is also provided with an alarm, which is connected with the PLC controller, so that when the temperature of the device exceeds the limit range, it can automatically alarm, and the safety performance is good.
还包括工控机和摄像头,工控机通过有线或无线网络分别连接PLC控制器和摄像头。所述的试验箱体上设置有观察窗,试验箱体内部设置有照明灯,摄像头设置于观察窗外,并通过观察窗拍摄箱体内部图像,从而,测试过程可通过工控机远程查看实时图像并控制相关参数。 It also includes an industrial computer and a camera, and the industrial computer is respectively connected to the PLC controller and the camera through a wired or wireless network. The test box is provided with an observation window, the inside of the test box is provided with a lighting lamp, the camera is arranged outside the observation window, and the internal image of the box is taken through the observation window, so that the real-time image can be viewed remotely through the industrial computer during the test and Control related parameters.
本实用新型具有以下优点: The utility model has the following advantages:
操作方便,可以快速转换高低温或湿热环境,运行稳定性高;结构简单,制造装配容易,使用中运行成本低,使用寿命长,具有较高的温度、湿度控制精度。自动化程度高,密封效果好,使得实验结果更加准确。 It is easy to operate, can quickly switch between high and low temperature or hot and humid environments, and has high operating stability; simple structure, easy manufacturing and assembly, low operating costs during use, long service life, and high temperature and humidity control accuracy. The high degree of automation and good sealing effect make the experimental results more accurate.
采用外部加热的模式能够避免加热组件受试验环境的变化而影响寿命,同时采用电热膜加热的方式,加热均匀,节省能耗,加热效率高。 The external heating mode can avoid the life of the heating component being affected by the change of the test environment. At the same time, the electric heating film heating method is adopted, which can heat evenly, save energy consumption, and have high heating efficiency.
通过设置摄像头使得测试过程可通过工控机远程查看实时图像并控制相关参数。 By setting the camera, the test process can remotely view real-time images and control related parameters through the industrial computer.
附图说明 Description of drawings
图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2为本实用新型的内部结构示意图。 Fig. 2 is a schematic diagram of the internal structure of the utility model.
图中,1-试验箱体,2-制冷组件,3-加热组件,4-支架,5-循环风机,6-排气管,7-进气管,8-温度传感器,9-PLC控制器,10-壳体,11-微晶玻璃容器,12-箱门,13-观察窗,14-摄像头,15-加湿组件,16-湿度传感器,17-烘干风机,18-第一网板,19-第二网板。 In the figure, 1-test box, 2-refrigeration component, 3-heating component, 4-support, 5-circulation fan, 6-exhaust pipe, 7-intake pipe, 8-temperature sensor, 9-PLC controller, 10-shell, 11-glass-ceramic container, 12-door, 13-observation window, 14-camera, 15-humidification component, 16-humidity sensor, 17-drying fan, 18-first screen, 19 - Second stencil.
具体实施方式 detailed description
下面结合附图对本实用新型做进一步的描述: Below in conjunction with accompanying drawing, the utility model is further described:
如图1、图2所示,一种恒温恒湿试验箱,包括试验箱体1,所述的试验箱体1内设置有制冷组件2、加热组件3和加湿组件15,试验箱体1内设置有用于放置工件的支架4,试验箱体1内设置有循环风机5,试验箱体1上还设置有向箱体内部股入气体的进气管7和用于将箱体内部的气体排出的排气管6,进气管7连接烘干风机17的排风口,排气管6和进气管7上均安装有一个电磁控制阀,箱体内部设置有温度传感器8和湿度传感器16,试验箱体1的外部设置有PLC控制器9,制冷组件2、加热组件3、加湿组件15、循环风机5、烘干风机17、温度传感器8、湿度传感器16以及排气管6和进气管7上的电磁控制阀分别连接PLC控制器9。 As shown in Figures 1 and 2, a constant temperature and humidity test chamber includes a test chamber 1, and the test chamber 1 is provided with a refrigeration assembly 2, a heating assembly 3 and a humidification assembly 15. A bracket 4 for placing workpieces is provided, a circulating fan 5 is arranged in the test box 1, and an air inlet pipe 7 for feeding gas into the inside of the box and a gas inlet for discharging the gas inside the box are also arranged on the test box 1. The exhaust pipe 6 and the air inlet pipe 7 are connected to the air outlet of the drying fan 17. An electromagnetic control valve is installed on the exhaust pipe 6 and the air inlet pipe 7. A temperature sensor 8 and a humidity sensor 16 are arranged inside the box body. The outside of the body 1 is provided with a PLC controller 9, a cooling assembly 2, a heating assembly 3, a humidification assembly 15, a circulating fan 5, a drying fan 17, a temperature sensor 8, a humidity sensor 16, and the exhaust pipe 6 and the intake pipe 7. The electromagnetic control valves are connected to the PLC controller 9 respectively.
操作方便,可以快速转换高低温或湿热环境,运行稳定性高;结构简单,制造装配容易,使用中运行成本低,使用寿命长,具有较高的温度、湿度控制精度。自动化程度高,密封效果好,使得实验结果更加准确。 It is easy to operate, can quickly switch between high and low temperature or hot and humid environments, and has high operating stability; simple structure, easy manufacturing and assembly, low operating costs during use, long service life, and high temperature and humidity control accuracy. The high degree of automation and good sealing effect make the experimental results more accurate.
所述的进气管7设置于箱体的上部,所述排气管6设置于箱体的下部。热空气具有向上流动的趋势,从而新风能够在向下流动过程中充分与热空气热交换,利于箱体内部温度的均匀性。 The air intake pipe 7 is arranged on the upper part of the casing, and the exhaust pipe 6 is arranged on the lower part of the casing. The hot air has a tendency to flow upward, so that the fresh air can fully exchange heat with the hot air during the downward flow, which is beneficial to the uniformity of the temperature inside the box.
所述的循环风机5的排风口沿气流方向依次设置有第一网板18和第二网板19,第一网板18和第二网板19分别开设有若干个网孔。第二网板19的网孔的孔径从上到下依次减小或第二网板19的网孔的数量从上到下依次减少,当气体流经第一网板18和第二网板19时,第一网板18和第二网板19可以控制气体从上到下的流速,使试验舱内的气体流动均匀,避免了气流紊乱现象的发生,使恒温恒湿试验箱能够满足低流速测试要求。 The air outlet of the circulating fan 5 is provided with a first mesh plate 18 and a second mesh plate 19 in sequence along the airflow direction, and the first mesh plate 18 and the second mesh plate 19 are respectively provided with several mesh holes. The aperture of the mesh of the second net plate 19 decreases successively from top to bottom or the quantity of the mesh of the second net plate 19 decreases successively from top to bottom, when the gas flows through the first net plate 18 and the second net plate 19 At the same time, the first net plate 18 and the second net plate 19 can control the flow rate of the gas from top to bottom, so that the gas flow in the test chamber is uniform, avoiding the occurrence of air flow disturbance, so that the constant temperature and humidity test chamber can meet the requirements of low flow rate. Testing requirements.
所述的试验箱体1包括壳体10和设置于壳体10内侧的微晶玻璃容器11,所述的加热组件3为涂覆于微晶玻璃容器11外表面的电加热膜,所述的制冷组件2和加湿组件15设置于微晶玻璃容器11内部。采用外部加热的模式能够避免加热组件3受试验环境的变化而影响寿命,同时采用电热膜加热的方式,加热均匀,节省能耗,加热效率高。 The test chamber 1 includes a housing 10 and a glass-ceramic container 11 arranged inside the housing 10, the heating assembly 3 is an electric heating film coated on the outer surface of the glass-ceramic container 11, and the The cooling assembly 2 and the humidifying assembly 15 are arranged inside the glass-ceramic container 11 . The external heating mode can prevent the life of the heating component 3 from being affected by changes in the test environment. At the same time, the electrothermal film heating method is used to achieve uniform heating, save energy consumption, and have high heating efficiency.
所述的壳体10设置有箱门12,所述的微晶玻璃容器11位于箱门12的位置处设置有开口,从而通过箱门12可向微晶玻璃容器11内放置工件。 The casing 10 is provided with a box door 12 , and the glass-ceramic container 11 is provided with an opening at the position of the door 12 , so that workpieces can be placed in the glass-ceramic container 11 through the box door 12 .
所述的壳体10与箱门12之间采用双层耐高低温的高张性密封条,以确保测试区的密封。 A double-layer high-temperature resistant high-tensile sealing strip is used between the casing 10 and the box door 12 to ensure the sealing of the test area.
所述的试验箱体1上还设置有报警器,报警器与PLC控制器9连接,从而当装置温度超出限定范围后能自动报警,安全性能好。 The test box 1 is also provided with an alarm, which is connected with the PLC controller 9, so that when the temperature of the device exceeds the limit range, it can automatically alarm, and the safety performance is good.
还包括工控机和摄像头14,工控机通过有线或无线网络分别连接PLC控制器9和摄像头14。所述的试验箱体1上设置有观察窗13,试验箱体1内部设置有照明灯,摄像头14设置于观察窗13外,并通过观察窗13拍摄箱体内部图像,从而,测试过程可通过工控机远程查看实时图像并控制相关参数。 It also includes an industrial computer and a camera 14, and the industrial computer is respectively connected to the PLC controller 9 and the camera 14 through a wired or wireless network. The test box 1 is provided with an observation window 13, the inside of the test box 1 is provided with a lighting lamp, and the camera 14 is arranged outside the observation window 13, and the internal image of the box is taken through the observation window 13, so that the test process can pass The industrial computer can remotely view real-time images and control related parameters.
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CN109298137A (en) * | 2018-10-12 | 2019-02-01 | 浙江省送变电工程有限公司 | Low temperature and humidity test system for sulfur hexafluoride gas analysis |
CN112014136A (en) * | 2020-09-01 | 2020-12-01 | 重庆阿泰可科技股份有限公司 | Environmental simulation test box |
CN112050304A (en) * | 2020-09-04 | 2020-12-08 | 珠海格力电器股份有限公司 | Constant temperature and humidity system and control method thereof |
CN114963679A (en) * | 2021-12-31 | 2022-08-30 | 重庆阿泰可科技股份有限公司 | Temperature change equipment and temperature reduction method thereof |
CN114963679B (en) * | 2021-12-31 | 2024-05-10 | 重庆阿泰可科技股份有限公司 | Temperature change equipment and cooling method thereof |
CN114264686A (en) * | 2022-02-28 | 2022-04-01 | 深圳市汇恒自动化科技有限公司 | Heat-preservation sealing exhaust structure and high-low temperature damp-heat testing device |
CN115015079A (en) * | 2022-06-01 | 2022-09-06 | 苏州创鑫激光科技有限公司 | Water resistance testing method and device based on glue for sealing gain optical fiber under aging condition |
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