CN205549642U - Real device of instructing of green rectification of energy -conserving zero release - Google Patents

Real device of instructing of green rectification of energy -conserving zero release Download PDF

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Publication number
CN205549642U
CN205549642U CN201521085979.3U CN201521085979U CN205549642U CN 205549642 U CN205549642 U CN 205549642U CN 201521085979 U CN201521085979 U CN 201521085979U CN 205549642 U CN205549642 U CN 205549642U
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CN
China
Prior art keywords
storage tank
rectifying column
pipeline
flow meter
pump
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201521085979.3U
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Chinese (zh)
Inventor
郭泉
蒋若愚
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Changzhou Vocational Institute of Engineering
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Changzhou Vocational Institute of Engineering
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Priority to CN201521085979.3U priority Critical patent/CN205549642U/en
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Publication of CN205549642U publication Critical patent/CN205549642U/en
Expired - Fee Related legal-status Critical Current
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals

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  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The utility model discloses a real device of instructing of green rectification of energy -conserving zero release, include and connect the raw materials storage tank in the rectifying column middle section through the charge pump, the rectifying column hypomere is connected with the reboiler, the rectifying column top is connected with the overhead condenser, the overhead condenser other end then with finished product jar tube coupling, still include tower cauldron ejection of compact storage tank, be equipped with intermediate storage tanks between overhead condenser and the finished product jar upper end, intermediate storage tanks passes through backwash pump and product stream gauge and finished product jar pipeline intercommunication, be equipped with the backward flow flowmeter on the pipeline between backwash pump and rectifying column pipeline intercommunication and backwash pump and the rectifying column, finished product jar lower extreme is then through metered flow meter and tower cauldron ejection of compact storage tank pipeline intercommunication, tower cauldron storage tank bottom is through feed back pump and raw materials storage tank pipeline intercommunication. The utility model discloses both can reach and real instruct skill training and the technical ability match purpose that the device has, but cyclic utilization again, the economize in raw materials, the polluted environment is stopped to the reduction energy consumption.

Description

Energy-conservation zero-emission green type rectification training device
Technical field
The utility model relates to Chemical Manufacture analogue technique field, a kind of energy-conservation zero-emission green type rectification training device.
Background technology
The trend of the type rectification training device the most oriented type of production development of professional colleges at present.After country holds Skill Competition, rectifying real training obtains the attention of Liao Ge great universities and colleges especially.In operation, product yield is to be measured by the method weighed after discharging to conventional distillation actual training device, and product design is then sampling post analysis, and speed is the most quick.Although common type of production type rectification training device yield is big, but raw materials consumption is high, and energy consumption is high.Simultaneously consistent in order to ensure parameter, tower reactor product the most directly discharges, and in country's Skill Competition, consumption of raw materials is big, and operating process environmental pollution is serious, and the performance of this situation is especially prominent.
Utility model content
The technical problems to be solved in the utility model is: overcome the deficiency in prior art, there is provided a kind of and both can reach skill training and the technical ability match purpose that actual training device has, can economize in raw materials again, reduce energy consumption, stop to pollute the energy-conservation zero-emission green type rectification training device of environment.
nullThe utility model solves its technical problem and be the technical scheme is that a kind of energy-conservation zero-emission green type rectification training device,Including the raw material storage tank being connected to rectifying column stage casing by feed pump,Described rectifying column hypomere connects reboiler,Described rectifying column top pipeline connects overhead condenser,The described overhead condenser other end is then connected with finished pot pipeline,Also include being arranged on rectifier bottoms and the tower reactor discharging storage tank of reboiler bottom conduit connection,It is provided with intermediate storage tank between overhead condenser and finished pot upper end,Intermediate storage tank is by reflux pump and product flow meter and finished pot pipeline connection,Described reflux pump and rectifying column pipeline connection and the pipeline between rectifying column and reflux pump are provided with return flow meter,Described finished pot lower end is then by metered flow meter and tower reactor discharging storage tank pipeline connection,Described tower reactor discharging tank bottom is by feed back pump and raw material storage tank pipeline connection.
Detection rectifying finished product, is provided with sampler between finished pot and metered flow meter for convenience.
Further, intermediate storage tank, finished pot and tower reactor discharging tank top are respectively provided with and the blast pipe of raw material storage tank pipeline connection, can make the gas produced in various links, directly be recovered into raw material storage tank, it is ensured that discharge without gas.
The beneficial effects of the utility model are: the energy-conservation zero-emission green type rectification training device that the utility model provides, actual training device by original open examination metering achievement of being weighed by collection check analysis, it is designed as being transmitted back to by the material in tower reactor discharging storage tank the closed system of raw material storage tank by feed back pump, a part of raw material preheating process can be omitted, save energy consumption, analyzing weighs can directly complete in the actual training device closed, distillation process is closed without discharge, economizes in raw materials and has stopped the pollution to environment.
Accompanying drawing explanation
With embodiment, the utility model is further illustrated below in conjunction with the accompanying drawings.
Fig. 1 is structural representation of the present utility model.
1. feed pump 2. rectifying column 3. raw material storage tank 4. reboiler 5. overhead condenser 6. finished pot 7. tower reactor discharging storage tank 8. intermediate storage tank 9. reflux pump 10. product flow meter 11. return flow meter 12. metered flow meter 13. feed back pump 14. sampler 15. blast pipe in figure
Detailed description of the invention
Presently in connection with accompanying drawing, the utility model is further described.These accompanying drawings are the schematic diagram of simplification and basic structure of the present utility model are described the most in a schematic way, and therefore it only shows the composition relevant with the utility model.
One energy-conservation zero-emission green type rectification training device as shown in Figure 1, including the raw material storage tank 3 being connected to rectifying column 2 stage casing by feed pump 1, rectifying column 2 hypomere connects reboiler 4, rectifying column 2 top pipeline connects has overhead condenser 5, overhead condenser 5 other end to be then connected with finished pot 6 pipeline.
This actual training device also includes being arranged on bottom rectifying column 2 and reboiler 4 and with bottom rectifying column 2 and the tower reactor discharging storage tank 7 that is connected of reboiler 4 bottom conduit, described tower reactor discharging tank bottom is by feed back pump 13 and raw material storage tank 3 pipeline connection.It is provided with intermediate storage tank 8 between overhead condenser 5 and finished pot 6 upper end, intermediate storage tank 8 is by reflux pump 9 and product flow meter 10 and finished pot 6 pipeline connection, and described reflux pump 9 and rectifying column 2 pipeline connection and the pipeline between rectifying column 3 and reflux pump 9 are provided with return flow meter 11.Sampler 14 it is provided with between finished pot 6 and metered flow meter 12.Intermediate storage tank 8, finished pot 6 and tower reactor discharging storage tank 7 top are respectively provided with and the blast pipe 15 of raw material storage tank 3 pipeline connection.
This actual training device, when operation, is broadly divided into three operational phases, now illustrates as a example by ethanol rectifying:
First stage, feed operation: first check for the liquid level of raw material storage tank 3, open raw material storage tank 3 top atmospheric valve, raw material storage tank 3 outlet at bottom valve and intermediate storage tank 8 atmospheric valve, whole actual training device is made to be in atmospheric pressure state, then start feed pump 1, fed to rectifying column 2 stage casing from raw material storage tank 3 by feed pump 1, and observe the liquid level change of reboiler 4.
Second stage, distillation operation: when reboiler 4 liquid level reaches the 1/3 of total scale, start the heater of reboiler 4, observe rectifying column 2 tower top and the temperature of tower reactor, treat that rectifying column 2 tower top temperature starts to raise, then opening the cooling water water intaking valve of overhead condenser 5, the distillate that rectifying produces enters intermediate storage tank 8;Continue to observe rectifying column 2 tower top and the temperature of tower reactor, control reboiler 4 liquid level less than the 2/3 of total scale by tower reactor bottom valve simultaneously;Then set up reflux operation, when the distillate liquid level of intermediate storage tank 8 reaches the 1/3 of total scale, start reflux pump 9, distillate in intermediate storage tank 8 passes back into rectifying column 2 top by reflux pump 9 and return flow meter 11, set up total reflux operation, and at any time distillate is carried out content analysis by return flow meter 11.After distillate content reaches Eligibility requirements, control the inlet amount of raw material storage tank 3, regulating calculation reflux ratio (return flow meter 11 and the ratio of product flow meter 10), by return flow meter 11 and product flow meter 10, under the effect of reflux pump 9, a distillate part in intermediate storage tank 8 is passed back into rectifying column 2, and a part then flows into finished pot 6 as finished fluid by pipeline, controls reboiler 4 liquid level simultaneously and must not exceed the 2/3. of total scale
Phase III, draw operation: close reboiler 4 heater, stop product flow meter 10 and work, stop backflow, intermediate storage tank 8 product is squeezed into finished pot 6 by reflux pump 9 and product flow meter 10, observe the liquid level of finished pot 6, substantially determine finished pot 6 yield.Then open finished pot 6 bottom valve, open the inlet valve of tower reactor discharging storage tank 7, finished fluid is injected tower reactor discharging storage tank 7 by metered flow meter 12.In the process, can be by the liquid level gauge of finished pot 6 and the quantum of output of metered flow meter 12 accurate calculation finished fluid.Can arrange a sampler 14 between finished pot 6 and metered flow meter 12, collecting sample measures finished fluid simultaneously.After all collections and statistics yield terminate, material in rectifying column 2, reboiler 4 being entered tower reactor discharging storage tank 7 in the lump, then opens feed back pump 13, the material in tower reactor discharging storage tank 7 is delivered to raw material storage tank 3, operating process terminates.
In the operating process in these three stage, the gas produced in intermediate storage tank 8, finished pot 6, tower reactor discharging storage tank 7 is all discharged in raw material storage tank 3 by blast pipe 15, it is ensured that each operational phase discharges without gas.And gas collector also can be installed in the bottom of the atmospheric valve of raw material storage tank 3, it is ensured that raw material storage tank 3 discharges without gas in fill process, stops the pollution to environment of the real training process.Raw material in raw material storage tank 3, after rectifying column 2 separates, is discharged into tower reactor discharging storage tank 7 after analyzing metering heat exchange again, and various materials in tower reactor discharging storage tank 7, finished fluid etc. can be transported to mixing in raw material storage tank 3 again, complete whole distillation procedure process.This set actual training device can be used afterwards to continue cycling through and to carry out rectifying training operation or technical ability match, raw material no consumption, reciprocating operation capable of circulation.And owing to the temperature of charge in rectifying column 2 tower reactor is higher, after discharge of materials enters tower reactor discharging storage tank 7, mix with finished fluid and squeeze into raw material storage tank 3 by feed back pump 13, also the temperature of raw material is mixed in can being effectively improved raw material storage tank 3, when continuous operation, the process of raw material preheating can be omitted, decrease the energy consumption during rectifying real training, reach the effect of energy-saving and environment friendly.
Above-mentioned embodiment is only for illustrating technology of the present utility model design and feature; its object is to allow person skilled in the art will appreciate that content of the present utility model and to be carried out; protection domain of the present utility model can not be limited with this; all equivalence changes made according to the utility model Spirit Essence or modification, all should contain in protection domain of the present utility model.

Claims (3)

  1. null1. an energy-conservation zero-emission green type rectification training device,Including the raw material storage tank (3) being connected to rectifying column (2) stage casing by feed pump (1),Described rectifying column (2) hypomere connects reboiler (4),Described rectifying column (2) top pipeline connects overhead condenser (5),Described overhead condenser (5) other end is then connected with finished pot (6) pipeline,Also include being arranged on rectifying column (2) bottom and tower reactor discharging storage tank (7) of reboiler (4) bottom conduit connection,It is characterized in that: between described overhead condenser (5) and finished pot (6) upper end, be provided with intermediate storage tank (8),Intermediate storage tank (8) is by reflux pump (9) and product flow meter (10) and finished pot (6) pipeline connection,Described reflux pump (9) and rectifying column (2) pipeline connection and the pipeline between rectifying column (2) and reflux pump (9) are provided with return flow meter (11),Described finished pot (6) lower end is then by metered flow meter (12) and tower reactor discharging storage tank (7) pipeline connection,Described tower reactor discharging storage tank (7) bottom is by feed back pump (13) and raw material storage tank (3) pipeline connection.
  2. Energy-conservation zero-emission green type rectification training device the most according to claim 1, is characterized in that: be provided with sampler (14) between described finished pot (6) and metered flow meter (12).
  3. Energy-conservation zero-emission green type rectification training device the most according to claim 1, is characterized in that: described intermediate storage tank (8), finished pot (6) and tower reactor discharging storage tank (7) top is respectively provided with the blast pipe (15) with raw material storage tank (3) pipeline connection.
CN201521085979.3U 2015-12-23 2015-12-23 Real device of instructing of green rectification of energy -conserving zero release Expired - Fee Related CN205549642U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201521085979.3U CN205549642U (en) 2015-12-23 2015-12-23 Real device of instructing of green rectification of energy -conserving zero release

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201521085979.3U CN205549642U (en) 2015-12-23 2015-12-23 Real device of instructing of green rectification of energy -conserving zero release

Publications (1)

Publication Number Publication Date
CN205549642U true CN205549642U (en) 2016-09-07

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201521085979.3U Expired - Fee Related CN205549642U (en) 2015-12-23 2015-12-23 Real device of instructing of green rectification of energy -conserving zero release

Country Status (1)

Country Link
CN (1) CN205549642U (en)

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20160907

Termination date: 20181223