CN205543668U - Laser device control system - Google Patents

Laser device control system Download PDF

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Publication number
CN205543668U
CN205543668U CN201521120302.9U CN201521120302U CN205543668U CN 205543668 U CN205543668 U CN 205543668U CN 201521120302 U CN201521120302 U CN 201521120302U CN 205543668 U CN205543668 U CN 205543668U
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China
Prior art keywords
data acquisition
laser
module
laser control
control device
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CN201521120302.9U
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Chinese (zh)
Inventor
权昕
陈鹏鹏
柳岸敏
张翀昊
王雯
陈欢欢
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Changzhou Tianzheng industrial development Limited by Share Ltd
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Changzhou Tengen Industry Development Co ltd
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Abstract

The utility model discloses a laser device control system, it includes laser instrument controlling means, connect wireless ethernet module on laser instrument controlling means, can be connected with breaking away from and establish at least one communication card of corresponding channel, the data acquisition device that is connected through the channel with laser instrument controlling means with wireless ethernet module. Due to the adoption of the technical scheme, the utility model relates to a laser device control system, the wireless ethernet communication module that directly integrates above that through installing different communication cards, establishs channel or compound channel alone such as GPS, the big dipper, 3G, GPRS, can realize long range positioning, remote monitoring and data acquisition to the laser instrument. This laser device control system can pass through the wireless network communication, sends the inside real time information of laser instrument and holds for the remote monitoring for systematic real time monitoring realizes that state real time monitoring, trouble early warning, historical data file, functions such as failure cause traces back, fault locating, data statistic analysis.

Description

A kind of Laser Control System
Technical field
The present invention relates to a kind of Laser Control System.
Background technology
Cut is to utilize high power density laser bundle to irradiate cut material, making material quickly be heated to vapourizing temperature, evaporation forms hole, along with the light beam movement to material, hole is formed continuously (such as about 0.1mm) joint-cutting of narrower in width, completes the cutting to material.Laser instrument is worth higher, environmentally sensitive, and loss of once breaking down is bigger.
Summary of the invention
In order to solve the problems referred to above, it is an object of the invention to provide a kind of Laser Control System.
In order to reach object above, the technical solution used in the present invention is: a kind of Laser Control System, the data acquisition unit that it includes laser control device, the wireless ethernet module that is connected on laser control device is connected separatably with wireless ethernet module and sets up at least one communication card of corresponding channel, is connected with laser control device by channel.
Further, wireless ethernet module sets up corresponding individual channel or compound channel by connecting single or multiple different communication cards.
Further, connecting on laser control device and have I/O interface, RS232 serial ports, EtherCAT bus module, laser control device is connected with laser cutting machine control device and equipment data acquisition analyzing by I/O interface, RS232 serial ports, EtherCAT bus module.
Further, equipment data acquisition analyzing includes being connected and carrying out laser control device the data acquisition module of data acquisition with laser control device by EtherCAT bus module, receive the data signal that data acquisition module is sent the analysis module being analyzed it.
Further, equipment data acquisition analyzing includes being connected and carrying out each laser control device respectively multiple data acquisition modules of data acquisition with multiple laser control devices the most respectively by an EtherCAT bus module, receive the data signal that multiple data acquisition module is sent the analysis module being analyzed it.
Further, equipment data acquisition analyzing includes being connected and carrying out multiple laser control devices one data acquisition module of data acquisition with multiple laser control devices the most respectively by an EtherCAT bus module, receive the data signal that data acquisition module is sent the analysis module being analyzed it.
Further, when laser control device is connected with laser cutting machine control device and equipment data acquisition analyzing by EtherCAT bus module, data acquisition module is connected by network with analyzing module.
Further, when laser control device is connected with laser cutting machine control device and equipment data acquisition analyzing by EtherCAT bus module, equipment data acquisition analyzing is connected on EtherCAT bus module by network.
Further, laser control device includes the laser engine control portion being controlled laser engine, the laser power supply control portion controlling laser power supply opening and closing, the cooling control portion being controlled laser engine chiller, controls the mobile control division that laser head moves.
Owing to using technique scheme, one Laser Control System of the present invention, it is directly integrated wireless ethernet communication module thereon, by installing different communication cards, set up individual channel or the compound channels such as GPS, the Big Dipper, 3G, GPRS, it is possible to achieve long range positioning, the long-range supervisory control and data acquisition (SCADA) to laser instrument.
This one Laser Control System can pass through wireless network communication, internal for laser instrument real time information is sent to long-range monitoring client, real-time monitoring for system, it is achieved the functions such as realtime monitoring, fault pre-alarming, historical data archiving, failure cause are reviewed, fault location, data statistic analysis.
Accompanying drawing explanation
Accompanying drawing 1 is the structural representation of a kind of Laser Control System of the present invention.
Figure is numbered:
1 , laser control device;2, EtherCAT bus module;3, I/O interface;4, RS232 serial ports;5, laser engine;6, laser power supply;7, chiller;8, wireless ethernet module.
Detailed description of the invention
Below in conjunction with the accompanying drawings presently preferred embodiments of the present invention is described in detail, so that advantages and features of the invention can be easier to be readily appreciated by one skilled in the art.
Can be seen that from the structural representation of accompanying drawing 1, present embodiments provide a kind of Laser Control System, the data acquisition unit that it includes laser control device 1, the wireless ethernet module 8 that is connected on laser control device 1 is connected separatably with wireless ethernet module 8 and sets up at least one communication card of corresponding channel, is connected with laser control device 1 by channel.
Laser control device in the present embodiment includes the laser engine control portion being controlled laser engine 5, the laser power supply control portion controlling laser power supply 6 opening and closing, the cooling control portion being controlled laser engine chiller 7, controls the mobile control division that laser head moves.
Wireless ethernet module 8 sets up corresponding individual channel or compound channel, such as individual channel or the compound channel such as GPS, the Big Dipper, 3G, GPRS by connecting single or multiple different communication cards.
Being also associated with I/O interface 3, RS232 serial ports 4, EtherCAT bus module 2 on laser control device 1 in the present embodiment, laser control device 1 is connected with laser cutting machine control device and equipment data acquisition analyzing by I/O interface 3, RS232 serial ports 4, EtherCAT bus module 2.In actual applications, skilled person can select equipment data acquisition analyzing by which interface is connected according to different demands.
In the present embodiment, equipment data acquisition analyzing can control device to laser control device and laser cutting machine and carry out data acquisition respectively.
In a preferred embodiment, equipment data acquisition analyzing includes being connected and carrying out laser control device the data acquisition module of data acquisition with laser control device by EtherCAT bus module, receive the data signal that data acquisition module is sent the analysis module being analyzed it.In another embodiment, equipment data acquisition analyzing includes being connected and carrying out each laser control device respectively multiple data acquisition modules of data acquisition with multiple laser control devices the most respectively by an EtherCAT bus module, receive the data signal that multiple data acquisition module is sent the analysis module being analyzed it.In yet another embodiment, equipment data acquisition analyzing includes being connected and carrying out multiple laser control devices one data acquisition module of data acquisition with multiple laser control devices the most respectively by an EtherCAT bus module, receive the data signal that data acquisition module is sent the analysis module being analyzed it.
When laser control device is connected with laser cutting machine control device and equipment data acquisition analyzing by EtherCAT bus module, data acquisition module can be connected by network with analyzing module, or, equipment data acquisition analyzing is connected on EtherCAT bus module by network.Thus, by using EtherCAT EPA bus communication pattern realize the remote data acquisition to laser controller and remotely control.This one Laser Control System, the each item data of data collecting module collected laser instrument also is sent to analyze module, after data are analyzed by analysis module, provide laser cutting machine and control device with control signal instruction, laser cutting machine controls device and sends control signal instruction to laser control device, thus realizes laser instrument various functions and the control of action.
Owing to using technique scheme, one Laser Control System of the present invention, it is directly integrated wireless ethernet communication module thereon, by installing different communication cards, set up individual channel or the compound channels such as GPS, the Big Dipper, 3G, GPRS, it is possible to achieve long range positioning, the long-range supervisory control and data acquisition (SCADA) to laser instrument.
This one Laser Control System can pass through wireless network communication, internal for laser instrument real time information is sent to long-range monitoring client, real-time monitoring for system, it is achieved the functions such as realtime monitoring, fault pre-alarming, historical data archiving, failure cause are reviewed, fault location, data statistic analysis.
It addition, by using EtherCAT EPA bus communication pattern, it has the highest real-time performance and the motility of topology, also is compliant with even reducing the use cost of fieldbus.One Laser Control System of the present invention, it is achieved laser control device and extraneous (laser cutting machine controls device, equipment data acquisition analyzing etc.) at a high speed, safe and stable connection.The EtherCAT EPA bus communication pattern that laser control device is identical with laser cutting machine control device and driver employing, provides great convenience for systematic unity control model and data acquisition, provides data basis for realizing industrial 4.0 frameworks.
Above-described embodiment only for technology design and the feature of the present invention are described, its object is to allow person skilled in the art will appreciate that present disclosure and to implement according to this, can not limit the scope of the invention with this.All equivalence changes made according to spirit of the invention or modification, all should contain within protection scope of the present invention.

Claims (6)

1.A kind of Laser Control System, it is characterised in that: it include laser control device ( 1 ), be connected to described laser control device ( 1 Wireless ethernet module on) ( 8 ) and described wireless ethernet module ( 8 ) be connected separatably and set up corresponding channel at least one communication card, by described channel and described laser control device ( 1 ) data acquisition unit that is connected;Described laser control device ( 1 On), connection has I/O Interface ( 3 ), RS232 Serial ports ( 4 ), EtherCAT Bus module ( 2 ), described laser control device ( 1 ) by described I/O Interface ( 3 ), RS232 Serial ports ( 4 ), EtherCAT Bus module ( 2 In) one controls device with laser cutting machine and equipment data acquisition analyzing is connected;Described equipment data acquisition analyzing include with described laser control device ( 1 ) by described EtherCAT Bus module ( 2 ) be connected and to laser control device ( 1 ) carry out the data acquisition module of data acquisition, receive the data signal that described data acquisition module is sent the analysis module that it is analyzed;Described laser control device ( 1 ) include to laser engine ( 5 ) be controlled laser engine control portion, control laser power supply ( 6 ) open and close laser power supply control portion, to laser head chiller ( 7 ) be controlled cooling control portion, control the mobile control division that moves of laser head
2.According to claim 1 Described Laser Control System, it is characterised in that: described wireless ethernet module ( 8 ) set up corresponding individual channel or compound channel by the single or multiple different communication cards of connection
3.According to claim 1 Described Laser Control System, it is characterised in that: described equipment data acquisition analyzing include with multiple described laser control devices ( 1 ) each respectively by described in one EtherCAT Bus module ( 2 ) be connected and to each laser control device ( 1 ) carry out multiple data acquisition modules of data acquisition respectively, receive the data signal that the plurality of data acquisition module is sent the analysis module that it is analyzed
4.According to claim 1 Described Laser Control System, it is characterised in that: described equipment data acquisition analyzing include with multiple described laser control devices ( 1 ) each respectively by described in one EtherCAT Bus module ( 2 ) be connected and to multiple laser control devices ( 1 ) carry out a data acquisition module of data acquisition, receive the data signal that described data acquisition module is sent the analysis module that it is analyzed
5.According to claim 3 Or 4 Described Laser Control System, it is characterised in that: when described laser control device ( 1 ) by described EtherCAT Bus module ( 2 ) controlling device and equipment data acquisition analyzing with laser cutting machine when being connected, described data acquisition module is connected by network with analysis module
6.According to claim 1 Described Laser Control System, it is characterised in that: when described laser control device ( 1 ) by described EtherCAT Bus module ( 2 ) control device and equipment data acquisition analyzing with laser cutting machine when being connected, described in described equipment data acquisition analyzing is connected to by network EtherCAT Bus module ( 2 On)
CN201521120302.9U 2015-12-30 2015-12-30 Laser device control system Active CN205543668U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106790118A (en) * 2016-12-27 2017-05-31 杰克缝纫机股份有限公司 A kind of serial port protocol converter based on EtherCAT buses
CN106878833A (en) * 2017-03-20 2017-06-20 中北大学 A kind of battery status remote supervision system under incomplete movable signal network
WO2018119643A1 (en) * 2016-12-27 2018-07-05 深圳配天智能技术研究院有限公司 Device monitoring method, apparatus and system
CN108838522A (en) * 2018-06-13 2018-11-20 上海柏楚电子科技股份有限公司 The control system of laser cutting head based on the movement of EtherCAT bus multi-axial Simultaneous
CN112987629A (en) * 2021-05-14 2021-06-18 南京恒久机器制造有限公司 Remote electrical digital control system and method for high-speed intelligent laser cutting machine
CN115416131A (en) * 2022-09-14 2022-12-02 佛山金洽智能装备有限公司 Intelligent laser for edge bonding machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106790118A (en) * 2016-12-27 2017-05-31 杰克缝纫机股份有限公司 A kind of serial port protocol converter based on EtherCAT buses
WO2018119643A1 (en) * 2016-12-27 2018-07-05 深圳配天智能技术研究院有限公司 Device monitoring method, apparatus and system
CN106878833A (en) * 2017-03-20 2017-06-20 中北大学 A kind of battery status remote supervision system under incomplete movable signal network
CN108838522A (en) * 2018-06-13 2018-11-20 上海柏楚电子科技股份有限公司 The control system of laser cutting head based on the movement of EtherCAT bus multi-axial Simultaneous
CN108838522B (en) * 2018-06-13 2020-07-03 上海柏楚电子科技股份有限公司 Laser cutting head control system based on EtherCAT bus multi-axis synchronous motion
CN112987629A (en) * 2021-05-14 2021-06-18 南京恒久机器制造有限公司 Remote electrical digital control system and method for high-speed intelligent laser cutting machine
CN115416131A (en) * 2022-09-14 2022-12-02 佛山金洽智能装备有限公司 Intelligent laser for edge bonding machine

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Address after: Wujin District 213164 of Jiangsu city of Changzhou province Changzhou city science and Technology Building 8 floor A block network

Patentee after: Changzhou Tianzheng industrial development Limited by Share Ltd

Address before: Wujin District 213164 of Jiangsu city of Changzhou province Changzhou city science and Technology Building 8 floor A block network

Patentee before: Changzhou Tengen Industry Development Co., Ltd.