CN205534989U - Belt formula beam -pumping unit centralized lubrication system and belt formula beam -pumping unit that has this system - Google Patents
Belt formula beam -pumping unit centralized lubrication system and belt formula beam -pumping unit that has this system Download PDFInfo
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- CN205534989U CN205534989U CN201620109915.0U CN201620109915U CN205534989U CN 205534989 U CN205534989 U CN 205534989U CN 201620109915 U CN201620109915 U CN 201620109915U CN 205534989 U CN205534989 U CN 205534989U
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Abstract
The utility model relates to a belt formula beam -pumping unit centralized lubrication system and belt formula beam -pumping unit that has this system. Belt formula beam -pumping unit centralized lubrication system is including the pump station that is provided with electronic lubricant pump and vary voltage tuning voltage controller, be provided with the controller in electronic lubricant pump, electronic lubricant pump is connected with vary voltage tuning voltage controller through the controller, still include the play oil distributor who is connected through first pipeline with electronic lubricant pump, go out oil distributor through supplying oil pipe to be connected to each bearing lubrication point, and the lubricated gear who is linked together through second pipeline and electronic lubricant pump, the driving gear of lubricated gear and belt formula beam -pumping unit meshes mutually and provides lubricating grease for the driving gear. The utility model discloses belt formula beam -pumping unit centralized lubrication system is through setting up with electronic lubricant pump intercommunication and evenly scribbling the grease on the driving gear with driving gear engaged with lubricated gear, and the driving gear closely cooperates with the chain, and then carries out very effectual lubrication to chain, sprocket pin axle and axle sleeve etc..
Description
Technical field
This utility model relates to a kind of mechanical equipment lubrication system, and especially a kind of belt type pumping unit is concentrated
Lubricating system and there is the belt type pumping unit of this system.
Background technology
Existing oil field lubrication means are each oil site, get off with Guan Lian, and at low level, people is operable
Highly with manually filling, it solve only the problem of an operation of ascending a height, but still needs to shut down,
And need the cooperation of crane gear, and end cap will be pulled down, after internal old oils and fats is cleaned out, filling is new again
Oil.
It addition, belt type pumping unit is different from other oil pumpers, it has separately installed a set of chain, sprocket system additional
System.In prior art, the lubricating system to chain, sprocket system is that bottom oil groove equips a lot of thin oils, chain
Bar, sprocket wheel are immersed in wherein, complete the lubrication work in rotating.
But because it is opening oil tank, rubbish, iron filings, dust etc. quickly pollute thin oil, cause chain,
Sprocket wheel damages, and its maintenance cost is high, labor intensity is big, downtime is the longest.Accordingly, it would be desirable to a kind of collection
Middle lubricating system solves problem above.
Utility model content
For the deficiency of prior art, this utility model provides a kind of belt type pumping unit centralized lubrication system
System and there is the belt type pumping unit of this system.
Belt type pumping unit centralized lubricating system, comprising: be provided with electronic lubricating pump and voltage varying-regulating control
The pumping plant of device processed；It is provided with controller in described electronic lubricating pump；Described electronic lubricating pump is by described
Controller is connected with described voltage varying-regulating controller；Also include by the first pipeline and described electronic lubrication
What pump was connected goes out oil dispenser, described in go out oil dispenser and be connected to each bearing lubrication by fuel feed pump
Point；And the oilgear being connected with described electronic lubricating pump by the second pipeline, described oilgear with
The driving gear of described belt type pumping unit is meshed and provides lubricant grease for described driving gear.
According to one preferred embodiment, described oilgear is rubber gear, and at described rubber
Multiple and described second pipeline connection oil supply gallery it is provided with in gear.
According to one preferred embodiment, bearing pin is rotating is installed on by crossing oil for described oilgear
The driving gear side of described belt type pumping unit is also engaged with described driving gear；And described the most oily
The oil supplying hole connected with described oil supply gallery, described oil supplying hole and described second pipeline phase it is provided with in bearing pin
Connection.
According to one preferred embodiment, the number of teeth of described oilgear is at least 5.
According to one preferred embodiment, described controller is single-chip microcomputer.
According to one preferred embodiment, described in go out oil dispenser be stepwise type distributor, it includes many
Individual oil-out；Described oil-out is connected to each bearing lubrication point by described fuel feed pump so that described in go out
Oil dispenser can by described oil-out and through described fuel feed pump unequally for bearing lubrication point provide
Lubricant grease.
According to one preferred embodiment, going out oil dispenser described in is MVB allotter.
According to one preferred embodiment, the quantity going out oil dispenser oil-out described in is 3～6.
According to one preferred embodiment, described voltage varying-regulating controller includes being provided with binding post
Earth leakage circuit-breaker that line bank is connected with described line bank and being connected with described earth leakage circuit-breaker
Regulated power supply.
This utility model additionally provides a kind of belt type pumping unit, and described belt type pumping unit has as above institute
The belt type pumping unit centralized lubricating system stated.
Compared with prior art, the beneficial effects of the utility model are:
1, this utility model belt type pumping unit centralized lubricating system, it is only necessary to periodically give electronic lubricating pump
Oil storage tank supplemental lubrication fat, it is not necessary to any other is safeguarded, it is not necessary to provide the extra energy, reduces
The energy consumption of centralized lubrication；And system works automatically, simple to operate, it is not necessary to shut down, save and safeguard into
This；
2, this utility model need to be focused on one by oil site pipeline by allotter and pipeline by all
Or on several point, control electronic lubricating pump timing by controller, quantitatively supply oils and fats to allotter, point
Orchestration, according to respectively being needed oil mass by a profit point friction pair, configure in advance, make respectively by profit when equal
In, obtain dispar oils and fats；Good oil membrane is formed, it is ensured that operating is just between friction pair
Often work, does not owes lubrication, but lubricates；
3, this utility model is provided with the lubrication tooth connecting with electronic lubricating pump and being meshed with driving gear
Wheel, oilgear is evenly coated on driving gear with driving gear turning handle oils and fats, driving gear with
Chain closely cooperates, and then chain, sprocket wheel bearing pin and axle sleeve etc. are carried out very effective lubrication；It addition,
Because system is closed, it is possible to prevent the secondary pollution of lubricant grease, it is therefore prevented that the inefficacy of oils and fats.
Accompanying drawing explanation
Fig. 1 is the structural representation of this utility model belt type pumping unit centralized lubricating system；
Fig. 2 is the front view of oilgear in this utility model belt type pumping unit centralized lubricating system；
Fig. 3 is the top view of oilgear in this utility model belt type pumping unit centralized lubricating system；With
Fig. 4 is the structural representation of this utility model belt type pumping unit another embodiment of centralized lubricating system
Figure.
Reference numerals list
100: belt type pumping unit centralized lubricating system
10: pumping plant
110: controller
120: electronic lubricating pump
121: control panel
122: oil storage tank
130: voltage varying-regulating controller
131: line bank
132: earth leakage circuit-breaker
133: regulated power supply
20: go out oil dispenser
30: oilgear
310: oil supply gallery
40: driving gear
50: the first pipelines
60: the second pipelines
70: bearing lubrication point
810: Pressure gauge
820: cross valve
830: relief valve
Detailed description of the invention
It is described in detail below in conjunction with the accompanying drawings.
Embodiment 1
Fig. 1 is the structural representation of this utility model belt type pumping unit centralized lubricating system, it illustrates
A kind of preferred implementation of this utility model belt type pumping unit centralized lubricating system.
As it is shown in figure 1, belt type pumping unit centralized lubricating system 100, it includes being provided with electronic lubrication
The pumping plant 10 of pump 120 and voltage varying-regulating controller 130.
Controller 110 it is provided with in electronic lubricating pump 120.This utility model can be selected built-in
The electronic lubricating pump of controller, such as the G1 pump of U.S.'s Graco (GRACO) company.
Preferably, controller 110 is single-chip microcomputer or micro controller.Preferably, in electronic lubrication
The control panel 121 being connected with controller 110 it is additionally provided with on pump 120.Control panel 121 is used
In controller 110 is configured, controller 110 is made to control electronic lubricating pump 120 regularly, quantitatively
To going out oil dispenser 20 and lubricant grease supplied by oilgear 30 so that each bearing lubrication point and
Chain, sprocket system rupture at oil membrane, grease deterioration, lubricant effect reduce before, have again new
Lubricant grease supplements, and makes friction vice president be under new oil condition and works.
Electronic lubricating pump 120 is connected with voltage varying-regulating controller 130 by controller 110.
Wherein, voltage varying-regulating controller 130 includes the line bank 131 being provided with binding post and connects
Line arranges 131 earth leakage circuit-breakers 132 being connected and the voltage stabilizing being connected with earth leakage circuit-breaker 132
Power supply 133.
Voltage varying-regulating controller 130 input connects 220V alternating-current power supply, and outfan connects electronic profit
Sliding pump 120.Voltage varying-regulating controller 130 through transformation, rectification, filtering, voltage stabilizing, disappear miscellaneous etc., will
220V alternating current becomes 24V unidirectional current.I.e. this utility model electronic lubricating pump 120 uses perseverance
Fixed 24V safe voltage, it is to avoid directly use the danger of 380V-220V alternating current, improves and is
The safety of system, it is ensured that Electrical Safety.
Belt type pumping unit centralized lubricating system 100 also includes by the first pipeline 50 and electronic lubricating pump
120 be connected go out oil dispenser 20.
Go out oil dispenser 20 for stepwise type distributor.Preferably, go out oil dispenser 20 to distribute for MVB
Device.Go out oil dispenser 20 and can include multiple oil-out.Preferably, oil dispenser 20 oil-out is gone out
Quantity be 3～6.And go out oil dispenser 20 oil-out can as required 3 or 4 go out
Hydraulic fluid port.The oil-out going out oil dispenser 20 is connected to each bearing lubrication point by fuel feed pump, and goes out
The oil pump capacity of each oil-out of oil dispenser 20 is to need oil mass according to each bearing lubrication point friction pair,
Configure in advance, made each bearing lubrication point within the equal time, obtain dispar lubricant grease,
Between friction pair, form good oil membrane, it is ensured that the normal work of operating, do not owe lubrication, Bu Guorun
Sliding.
This utility model belt type pumping unit centralized lubricating system 100 also include by the second pipeline 60 with
The oilgear 30 that electronic lubricating pump 120 is connected.Oilgear 30 and the master of belt type pumping unit
Moving gear 40 is meshed and provides lubricant grease for driving gear 40.
The structure of oilgear 30 is as shown in Figure 2 and Figure 3.It is provided with multiple in oilgear 30
The oil supply gallery 310 connected with the second pipeline 60.
Oilgear 30 matches with crossing oil bearing pin, the rotating active being installed on belt type pumping unit
Gear 40 side is also engaged with driving gear 40；And it is provided with and oil supply gallery in crossing oil bearing pin
The oil supplying hole of 310 connections, oil supplying hole and the second pipeline 60 are connected.
Preferably, oilgear 30 is rubber gear.
Preferably, the number of teeth of oilgear 30 is at least 5, it is also possible to be 6,7,8
Or 9, or more.
The driving gear 40 of belt type pumping unit drives oilgear 30 to rotate, and makes lubricant grease uniform
Spread upon on the driving gear 40 of belt type pumping unit, and by the driving gear 40 of belt type pumping unit
Match with the chain of belt type pumping unit and realize the lubrication of the chain to belt type pumping unit.
Can be in the case of not shutting down, not climbing by arranging oilgear 30, to chain, chain
Wheel (driving gear) is lubricated.Because driven oilgear 30 is non-resistance gear, do not consume dynamic
Power, only rotates with driving gear.Lubricant grease is evenly coated on driving gear, driving gear with
Chain closely cooperates, and then chain, sprocket wheel bearing pin and axle sleeve etc. are carried out very effective lubrication.Because being
System is for closed, it is therefore prevented that the secondary pollution of oils and fats, it is therefore prevented that the inefficacy of oils and fats.Patrol and examine without stopping every time
Whether normal machine, be only to look at system work, storage to pumping plant internal pump in the case of non-stop-machine every year
Oil tank 122 oiling 4kg.
Owing to oilgear is connected with chain, when equipment rotates, chain is the longest, has obvious trembling
Dynamic, intermesh easily produce engagement do not enter, cause tooth to damage, noise big, the use time is short etc. asks
Topic.Therefore, this utility model uses the set-up mode that oilgear engages with driving gear so that lubrication
Gear can coordinate very well with driving gear, can make oils and fats uniform application, and carry out chain well in rotation
Lubrication, and avoid above-mentioned oilgear and problem during chain.
Further, since it is each by profit point (bearing lubrication point), with chain, sprocket wheel in belt type pumping unit
By oil mass difference greatly, if all separated by an allotter, it is impossible to reach oil mass accurate, possibility
Causing and owe lubrication, or cross lubrication, waste is big, pollutes environment.Therefore, this utility model uses two-way to go out
Hydraulic fluid port, lead up to oil dispenser each bearing lubrication is selected offer lubricant grease, another road and lubrication
Gear connection provides lubricant grease for its driving gear and chain etc..
This utility model belt type pumping unit centralized lubricating system 100 and manual lubrication system the most such as
Shown in table 1.
Table 1
According to table 1, this utility model belt type pumping unit centralized lubricating system 100 and manually profit
Sliding system has compared significant advantage.
Significantly manage into it addition, use this utility model belt type pumping unit centralized lubricating system also to have
Effect and economic benefit.
Concrete, to maintain every year with 500 equipment and once calculate, accumulative minimizing is little for downtime 6768
Time.
1. every needs the 13.54 hours maintenance downtime time (round numbers 14 hours).
2. every oil pumper is former needs oils and fats (middle seat 7kg, tailstock 5kg, the single 2kg*2 of connecting rod) 16kg；
Every machine needs thin oil 340kg, 500 oil pumpers to need 8000kg (8 tons) oils and fats every time；Need thin oil
170 tons, the internal valency 3.5 ten thousand yuan of oils and fats per ton, need RMB 280,000 yuan.Thin oil price does not calculates.
3. every oil pumper was calculated by estimated output 3000kg every day (3 tons), shuts down 14 hours to reduce and produces
Amount 1750kg (1.75 tons), estimates for 500 to reduce 875000kg (875 tons) every year.
4. auxiliary equipment, crane machine-team takes, and about 3800 yuan of 30 tons of cranes, 500 need crane machine-team
846, Amount in Total 321.4 ten thousand yuan.
After 5 shut down for a long time, the job costs such as follow-up startup, well-flushing do not calculate.
So, use this utility model belt type pumping unit centralized lubricating system also to have and significantly manage into
Effect and economic benefit.
Embodiment 2
Fig. 4 is the structural representation of this utility model belt type pumping unit another embodiment of centralized lubricating system
Figure, it illustrates the another kind side of being preferable to carry out of this utility model belt type pumping unit centralized lubricating system
Formula.
Compared with Example 1, the present embodiment sets between oil dispenser 20 at electronic lubricating pump 120 and going out
It is equipped with cross valve 820.Cross valve 820 first end is connected with electronic lubricating pump 120, the second end with
Go out oil dispenser 20 be connected, three-terminal link Pressure gauge the 810, the 4th end connect relief valve 830.
Preferably, between electronic lubricating pump 120 and oilgear 30, it is also equipped with cross valve.Four-way
Valve the first end is connected with electronic lubricating pump 120, the second end is connected with the oil bearing pin of crossing of oilgear 30
Connect, three-terminal link Pressure gauge the 810, the 4th end connects relief valve 830.
It addition, this utility model additionally provides a kind of belt type pumping unit, described belt type pumping unit has
Belt type pumping unit centralized lubricating system 100 as above.
It should be noted that all features disclosed in this specification and claims book, or disclosed institute
Have method or during step, in addition to mutually exclusive feature and/or step, all can with appoint
Where formula combines.
It addition, above-mentioned specific embodiment is exemplary, those skilled in the art can be at this utility model
Find out various solution under the inspiration of disclosure, and these solutions also belong to this utility model
Open scope and within falling into protection domain of the present utility model.It will be understood by those skilled in the art that
This utility model description and accompanying drawing thereof are illustrative and not constitute limitations on claims.This reality
Limit by claim and equivalent thereof with novel protection domain.
Claims (10)
1. belt type pumping unit centralized lubricating system (100), it is characterised in that comprising:
It is provided with the pumping plant (10) of electronic lubricating pump (120) and voltage varying-regulating controller (130)；?
Controller (110) it is provided with in described electronic lubricating pump (120)；Described electronic lubricating pump (120)
It is connected with described voltage varying-regulating controller (130) by described controller (110)；
Also include fuel-displaced point be connected by the first pipeline (50) with described electronic lubricating pump (120)
Orchestration (20), described in go out oil dispenser (20) and be connected to each bearing lubrication point by fuel feed pump；
And pass through the oilgear (30) that the second pipeline (60) is connected with described electronic lubricating pump (120),
Described oilgear (30) is meshed with the driving gear (40) of described belt type pumping unit and is institute
State driving gear (40) and lubricant grease is provided.
Belt type pumping unit centralized lubricating system (100) the most according to claim 1, its feature
Being, described oilgear (30) is rubber gear, and is provided with multiple in described rubber gear
The oil supply gallery (310) connected with described second pipeline (60).
Belt type pumping unit centralized lubricating system (100) the most according to claim 2, its feature
Being, bearing pin is rotating is installed on described belt type pumping unit by crossing oil for described oilgear (30)
Driving gear (40) side and engage with described driving gear (40)；
And it is provided with, in the described bearing pin of oil excessively, the oil supplying hole connected with described oil supply gallery (310),
Described oil supplying hole is connected with described second pipeline (60).
Belt type pumping unit centralized lubricating system (100) the most according to claim 2, its feature
Being, the number of teeth of described oilgear (30) is at least 5.
Belt type pumping unit centralized lubricating system (100) the most according to claim 1, its feature
Being, described controller (110) is single-chip microcomputer.
Belt type pumping unit centralized lubricating system (100) the most according to claim 1, its feature
Be, described in go out oil dispenser (20) be stepwise type distributor, it includes multiple oil-out；Described go out
Hydraulic fluid port is connected to each bearing lubrication point by described fuel feed pump so that described in go out oil dispenser (20) energy
Reach by described oil-out and select offer lubricant grease for bearing lubrication unequally through described fuel feed pump.
Belt type pumping unit centralized lubricating system (100) the most according to claim 6, its feature
Be, described in go out oil dispenser (20) be MVB allotter.
Belt type pumping unit centralized lubricating system (100) the most according to claim 6, its feature
Be, described in go out the quantity of oil dispenser (20) oil-out be 3～6.
9. according to the belt type pumping unit centralized lubricating system (100) one of claim 1 to 8 Suo Shu,
It is characterized in that, described voltage varying-regulating controller (130) includes the line bank being provided with binding post
(131) earth leakage circuit-breaker (132) that is connected with described line bank (131) and with described leakage
The regulated power supply (133) that electric protective circuit breaker (132) is connected.
10. belt type pumping unit, it is characterised in that described belt type pumping unit has such as claim
Belt type pumping unit centralized lubricating system (100) described in 1～9.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620109915.0U CN205534989U (en) | 2016-02-03 | 2016-02-03 | Belt formula beam -pumping unit centralized lubrication system and belt formula beam -pumping unit that has this system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620109915.0U CN205534989U (en) | 2016-02-03 | 2016-02-03 | Belt formula beam -pumping unit centralized lubrication system and belt formula beam -pumping unit that has this system |
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| CN205534989U true CN205534989U (en) | 2016-08-31 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113236952A (en) * | 2021-04-26 | 2021-08-10 | 德瑞石油装备（青岛）有限公司 | Lubricating structure and method of belt type oil pumping unit |
-
2016
- 2016-02-03 CN CN201620109915.0U patent/CN205534989U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113236952A (en) * | 2021-04-26 | 2021-08-10 | 德瑞石油装备（青岛）有限公司 | Lubricating structure and method of belt type oil pumping unit |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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| CP03 | Change of name, title or address |
Address after: 100176 Room 308, floor 3, building 1, yard 11, Jinghai 4th Road, Beijing Economic and Technological Development Zone, Daxing District, Beijing Patentee after: Beijing Kato Technology Development Co.,Ltd. Address before: 100176 C001, No. 99, Xiaohongmen East Road, Chaoyang District, Beijing Patentee before: Beijing Kato Heavy Industry Crane Repair Co.,Ltd. |