CN205534979U - Fat system is spouted to cylinder jacket - Google Patents
Fat system is spouted to cylinder jacket Download PDFInfo
- Publication number
- CN205534979U CN205534979U CN201620095831.6U CN201620095831U CN205534979U CN 205534979 U CN205534979 U CN 205534979U CN 201620095831 U CN201620095831 U CN 201620095831U CN 205534979 U CN205534979 U CN 205534979U
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- Prior art keywords
- cylinder jacket
- spray fat
- fat
- spray
- lubricating grease
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Abstract
The utility model relates to a fat system is spouted to cylinder jacket, including lubricating grease high pressure conveying system, compressed air atomizing system, PLC automatic control system, spouting fat rifle mobile device and cylinder jacket rotary device, lubricating grease is atomized through spouting the internal surface that the fat rifle sprays the cylinder jacket by compressed air atomizing system after stepping up through lubricating grease high pressure conveying system, spouts the fat rifle and aims at through spouting fat rifle mobile device and cylinder jacket, and it is rotatory that cylinder jacket rotary device is passed through to the cylinder jacket. Originally, spout the automatic spraying that the fat system can realize the cylinder jacket, injection cycle, injection quantity, all can set for in advance, cylinder jacket about operating personnel only is responsible for, equipment only need regularly be patrolled and examined, maintained.
Description
Technical field
The utility model belongs to lubricating grease spray coating field, relates to cylinder jacket, especially a kind of cylinder jacket spray fat system.
Background technology
Assembling requirement according to cylinder, needs the inner surface in cylinder jacket to smear lubricating grease, accomplishes that lubricated surface oil film is uniform.Logical
Often the work of smearing of lubricating grease is all that people has been manually done, and surface smear amount is difficult to grasp, and causes lubricating grease to smear uneven.
By retrieval, not yet it is found to have the patent literature automatically spraying fat for cylinder jacket.
Utility model content
In place of the purpose of this utility model is to overcome the deficiencies in the prior art, it is provided that a kind of cylinder jacket automatic, efficient sprays fat system
System.
The utility model solves technical problem and be the technical scheme is that
A kind of cylinder jacket spray fat system, automatically controls including lubricating grease high pressure delivery system, compressed air atomization system, PLC is
System, spray fat gun moving device and cylinder jacket whirligig, lubricating grease passes through after lubricating grease high pressure delivery system boosts by compressed air
Atomization system atomization is ejected into the inner surface of cylinder jacket by spray fat rifle, and spray fat rifle is directed at cylinder jacket by spray fat gun moving device,
Cylinder jacket is rotated by cylinder jacket whirligig.
And, described cylinder jacket whirligig includes cylinder jacket bracket and bracket support rotatable mechaninism, described bracket support pendulum
Rotation mechanism includes bracing frame, rotating shaft, rotating disk and station conversion motor, is vertically fixedly mounted with station conversion motor at the center of installing rack,
Station conversion motor passes through the vertical connection rotating shaft of rotating disk, is set with the middle part of a bracing frame on the top of rotating shaft, at the two ends of bracing frame
Symmetry is fixedly mounted with two cylinder jacket brackets, on each cylinder jacket bracket all with cylinder jacket coaxial package one gear wheel, logical on installing rack
Crossing elevating mechanism and install an electric rotating machine and little gear, during spraying, little gear is moved up by elevating mechanism and engages with gear wheel,
Electric rotating machine is rotated by little gear driven gear wheel, and then drives cylinder jacket bracket to rotate.
And, described spray fat gun moving device includes spraying fat rifle and the elevating mechanism of spray fat rifle.
And, described spray fat rifle is provided with oil mass, atomization gas adjustable valve.
And, described spray fat gun barrel road is provided with heater, makes the temperature of lubricating grease control 25 ± 2 DEG C of scopes by electrical heating
In.
And, described lubricating grease high pressure delivery system includes oil storage tank, high-pressure pump, barostat and switch board, at oil storage tank
High-pressure pump is installed at top, and high-pressure pump connects barostat by pipeline, and barostat is arranged in switch board, is additionally provided with on switch board
Touch-screen.
And, oil storage tank is provided with liquid level low alarm control system.
And, described high pressure delivery system connects multiple spray fat rifles, it is achieved multi-point sprays.
Advantage of the present utility model and good effect be:
1, this spray fat system can realize the automatic spraying of cylinder jacket, injection cycle, emitted dose, all can set, operator in advance
The most responsible upper and lower air cylinders set of member, equipment has only to regular visit, maintenance.
2, this spray fat system gas cylinder sleeve whirligig is provided with two stations, and one is loading and unloading station for cylinder jacket bracket, another
For spray station, two stations pass through station conversion motor and driven by rotary disc rotation transformation, improve spray efficiency.
3, the oil pump capacity of this spray fat system spray fat rifle manually can regulate according to the actually used situation of equipment.Spray fat rifle is to use pressure
The method of aerosolization, carries out atomization process to lubricating grease, enables lubricating grease to be uniformly covered on cylinder surfaces, forms lubrication
Film.
4, this spray fat system spray fat gun barrel road is provided with heater, and room temperature is less than regulation running temperature in the winter time, is made by electrical heating
The temperature of lubricating grease controls in the range of 25 ± 2 DEG C, to prevent cold-weather lubrication fat viscosity from increasing, affects atomizing spraying effect.
5, this spray fat system high pressure transport pump output quantity: 900g/min (adjustable), sets realization by high-pressure pump and automatically turns on,
Spray fat for two or more station simultaneously.High-pressure pump uses establishing method to change oil pressure height low value, it is achieved the distributive value change of spray fat rifle.
Accompanying drawing explanation
Fig. 1 is structure chart of the present utility model.
Detailed description of the invention
The utility model is described in further detail below in conjunction with the accompanying drawings and by specific embodiment, and following example are illustrative,
It not determinate, it is impossible to limit protection domain of the present utility model with this.
A kind of cylinder jacket spray fat system, automatically controls including lubricating grease high pressure delivery system, compressed air atomization system, PLC is
System, spray fat gun moving device and cylinder jacket whirligig, lubricating grease passes through after lubricating grease high pressure delivery system boosts by compressed air
Atomization system atomization is ejected into the inner surface of cylinder jacket 17 by spray fat rifle 6, and spray fat rifle is arranged on spray fat gun moving device, gas
Cylinder sleeve is arranged on cylinder jacket whirligig.
Described cylinder jacket whirligig includes cylinder jacket bracket 8 and bracket support rotatable mechaninism, described bracket support rotation machine
Structure includes bracing frame 10, rotating shaft 11, rotating disk and station conversion motor 13, is vertically fixedly mounted with station conversion at the center of installing rack 12
Motor, station conversion motor passes through the vertical connection rotating shaft of rotating disk, is set with the middle part of a bracing frame on the top of rotating shaft, at bracing frame
Two ends symmetry be fixedly mounted with two cylinder jacket brackets, one of them cylinder jacket bracket is loading and unloading station 9, and another is spray station.
Two stations pass through station conversion motor and driven by rotary disc rotation transformation.On each cylinder jacket bracket all with cylinder jacket coaxial package one
Gear wheel 7, installs an electric rotating machine 14 and little gear 15 by elevating mechanism 16 on installing rack, and during spraying, little gear leads to
Crossing elevating mechanism to move up and engage with gear wheel, electric rotating machine is rotated by little gear driven gear wheel, and then drives cylinder jacket
Bracket rotates.Owing to the end face needing spraying is smaller, make in cylinder surface spraying uniformly, can only be in cylinder rotary course
Complete.
Described spray fat gun moving device includes spraying fat rifle and the elevating mechanism 5 of spray fat rifle, and the oil pump capacity of spray fat rifle can be according to equipment
Actually used situation manually regulates, and spray fat rifle is the method using atomization of calming the anger, and lubricating grease is carried out atomization process, makes profit
Consistent lubricant can be uniformly covered on cylinder surfaces, forms lubricating film.Spray fat rifle carries oil mass, atomization tolerance manual modulation valve,
To realize the control of atomization and grease emitted dose.The unlatching of spray fat rifle, close and put in place signal deciding by sensor, by PLC from
Autocontrol system controls electrically-controlled valve and is automatically performed.Spray fat gun barrel road is provided with heater, and room temperature is less than regulation running temperature in the winter time,
The temperature of lubricating grease is made to control in the range of 25 ± 2 DEG C by electrical heating, to prevent cold-weather lubrication fat viscosity from increasing, impact atomization
Spraying effect；
Described lubricating grease high pressure delivery system includes oil storage tank 1, high-pressure pump 2, barostat 18 and switch board, and 3 at oil storage tank
Top install high-pressure pump, high-pressure pump by pipeline connect barostat, barostat is arranged in switch board, also sets on switch board
There is touch-screen 4.In oil circuit, pressure constant voltage (20MPa) automatically controls.Low pressure starts automatically, reaches to set pressure, and pump stops automatically
Only, by pressure sensor through PLC, touch-screen carry out pressure and show；Oil storage tank is provided with liquid level low alarm control
System, sound and light alarm starts simultaneously, by touchscreen button manual reversion.High-pressure pump conveying output quantity: 900g/min (adjustable),
Set realization by high-pressure pump to automatically turn on, simultaneously for two stations for spray fat.High-pressure pump uses establishing method to change oil pressure height
Value, it is achieved the distributive value change of spray fat rifle.
Owing to lubricating grease ratio of viscosities is relatively big, lubricating grease conveying must use high-pressure delivery (generally 15～20MPa) to realize.
Native system is by the setting of fuel reserve tank liquid level, it is achieved automatically turn on high-pressure pump and grease is squeezed into fuel transfer system, is put in place letter by cylinder
Number, starting rotating disk reducing motor, and accurately control the anglec of rotation (0.1 °), arrive and specify position, spray fat rifle contraposition (moves
Dynamic precision≤1.5mm), it is then turned on atomizing spraying (1s～19s is adjustable), spraying terminates spray fat rifle self-return, is given permissible
Rotating signal.When the complete cylinder block of spraying is the next, simultaneously the upper signal of cylinder be given, rotating disk just can be automatically rotated to and set
Surely position is sprayed.
Above-described is only preferred embodiment of the present utility model, it is noted that come for those of ordinary skill in the art
Say, on the premise of conceiving without departing from utility model, it is also possible to making some deformation and improvement, these broadly fall into the utility model
Protection domain.
Claims (8)
1. cylinder jacket spray fat system, it is characterised in that: include lubricating grease high pressure delivery system, compressed air atomization system,
PLC automatic control system, spray fat gun moving device and cylinder jacket whirligig, lubricating grease passes through lubricating grease high pressure delivery system liter
Being atomized by compressed air system atomization after pressure and be ejected into the inner surface of cylinder jacket by spray fat rifle, spray fat rifle moves dress by spray fat rifle
Putting and be directed at cylinder jacket, cylinder jacket is rotated by cylinder jacket whirligig.
Cylinder jacket the most according to claim 1 spray fat system, it is characterised in that: described cylinder jacket whirligig includes gas
Cylinder sleeve bracket and bracket support rotatable mechaninism, described bracket support rotatable mechaninism includes that bracing frame, rotating shaft, rotating disk and station turn
Changing motor, be vertically fixedly mounted with station conversion motor at the center of installing rack, station conversion motor passes through the vertical connection rotating shaft of rotating disk,
The top of rotating shaft is set with the middle part of a bracing frame, and the two ends symmetry at bracing frame is fixedly mounted with two cylinder jacket brackets, in each cylinder jacket torr
On frame all with cylinder jacket coaxial package one gear wheel, installing rack installs an electric rotating machine and little gear by elevating mechanism, spray
Tu Shi, little gear is moved up by elevating mechanism and engages with gear wheel, and electric rotating machine is rotated by little gear driven gear wheel,
And then drive cylinder jacket bracket to rotate.
Cylinder jacket the most according to claim 1 spray fat system, it is characterised in that: described spray fat gun moving device includes spray
Fat rifle and the elevating mechanism of spray fat rifle.
Cylinder jacket the most according to claim 1 spray fat system, it is characterised in that: be provided with on described spray fat rifle oil mass,
Atomization gas adjustable valve.
Cylinder jacket the most according to claim 1 spray fat system, it is characterised in that: described spray fat gun barrel road is provided with and adds hot charging
Put, make the temperature of lubricating grease control in the range of 25 ± 2 DEG C by electrical heating.
Cylinder jacket the most according to claim 1 spray fat system, it is characterised in that: described lubricating grease high pressure delivery system bag
Including oil storage tank, high-pressure pump, barostat and switch board, install high-pressure pump at the top of oil storage tank, high-pressure pump connects perseverance by pipeline
Depressor, barostat is arranged in switch board, is additionally provided with touch-screen on switch board.
Cylinder jacket the most according to claim 1 spray fat system, it is characterised in that: liquid level low level report is installed on oil storage tank
Alert control system.
Cylinder jacket the most according to claim 1 spray fat system, it is characterised in that: described high pressure delivery system connects multiple sprays
Fat rifle, it is achieved multi-point sprays.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620095831.6U CN205534979U (en) | 2016-02-01 | 2016-02-01 | Fat system is spouted to cylinder jacket |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620095831.6U CN205534979U (en) | 2016-02-01 | 2016-02-01 | Fat system is spouted to cylinder jacket |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205534979U true CN205534979U (en) | 2016-08-31 |
Family
ID=56774408
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620095831.6U Active CN205534979U (en) | 2016-02-01 | 2016-02-01 | Fat system is spouted to cylinder jacket |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205534979U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106391957A (en) * | 2016-11-08 | 2017-02-15 | 天津昭阳科技有限公司 | Aluminum wheel hub forging and pressing mould spraying system |
| CN111810824A (en) * | 2020-06-22 | 2020-10-23 | 东莞市新美洋技术有限公司 | Cylinder maintenance system |
| CN114719169A (en) * | 2022-03-22 | 2022-07-08 | 陕西法士特齿轮有限责任公司 | Mechanism for automatically spraying molybdenum disulfide lubricating grease on main shaft gear pressing plate of auxiliary gearbox |
-
2016
- 2016-02-01 CN CN201620095831.6U patent/CN205534979U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106391957A (en) * | 2016-11-08 | 2017-02-15 | 天津昭阳科技有限公司 | Aluminum wheel hub forging and pressing mould spraying system |
| CN111810824A (en) * | 2020-06-22 | 2020-10-23 | 东莞市新美洋技术有限公司 | Cylinder maintenance system |
| CN111810824B (en) * | 2020-06-22 | 2021-11-19 | 东莞市新美洋技术有限公司 | Cylinder maintenance system |
| CN114719169A (en) * | 2022-03-22 | 2022-07-08 | 陕西法士特齿轮有限责任公司 | Mechanism for automatically spraying molybdenum disulfide lubricating grease on main shaft gear pressing plate of auxiliary gearbox |
| CN114719169B (en) * | 2022-03-22 | 2023-12-08 | 陕西法士特齿轮有限责任公司 | Automatic molybdenum disulfide lubricating grease spraying mechanism for main shaft gear pressing plate of gearbox auxiliary box |
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| GR01 | Patent grant |