CN205527410U - Balanced heavy device of installing and removing by oneself of tower crane - Google Patents

Balanced heavy device of installing and removing by oneself of tower crane Download PDF

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Publication number
CN205527410U
CN205527410U CN201620181451.4U CN201620181451U CN205527410U CN 205527410 U CN205527410 U CN 205527410U CN 201620181451 U CN201620181451 U CN 201620181451U CN 205527410 U CN205527410 U CN 205527410U
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hoisting
pulley
tower crane
frame
balance weight
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周小平
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Long Wind Mechanical In Chongqing Manufactures LLC
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Long Wind Mechanical In Chongqing Manufactures LLC
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Abstract

本实用新型公开了一种塔式起重机平衡重自行装拆装置,具体涉及一种不依赖其他起重机械能在平衡臂上自行拆装平衡重的装置。目的是提供一种稳定可靠,能够重复利用的塔式起重机平衡重自行拆装装置,包括起升钢丝绳、塔顶转向滑轮、起升机构及吊钩,还包括可拆卸连接在塔机平衡臂上的框架,框架上设有带若干销孔的吊装梁,吊装梁上设有导向滑轮,起升钢丝绳一端卷绕在起升机构的卷筒上,其另一端依次穿绕塔顶转向滑轮、导向滑轮及吊钩内的滑轮后,通过绳头固定销固定在吊装梁销孔内,吊装梁上的销孔使吊钩滑轮、起升钢丝绳的绳头位置可调节,以改变吊钩位置;框架为可拆分结构,搭设方便快捷,实现重复利用。利用塔机自身的起升钢丝绳、起升机构等对平衡重进行吊运,能够节约成本,简化结构。

The utility model discloses a self-installation and disassembly device for a balance weight of a tower crane, in particular to a device for self-disassembly and assembly of a balance weight on a balance arm without relying on other lifting mechanical energy. The purpose is to provide a stable, reliable and reusable tower crane balance weight self-disassembly device, including hoisting wire rope, tower top steering pulley, hoisting mechanism and hook, and detachable connection on the tower crane balance arm The frame is equipped with a hoisting beam with several pin holes, and a guide pulley is provided on the hoisting beam. One end of the hoisting wire rope is wound on the drum of the hoisting mechanism, and the other end is passed around the top of the tower in turn. Behind the pulley and the pulley in the hook, it is fixed in the pin hole of the hoisting beam through the fixing pin of the rope head. The pin hole on the hoisting beam enables the position of the hook pulley and the rope head of the hoisting wire rope to be adjusted to change the position of the hook; It is a detachable structure, convenient and quick to set up, and realizes repeated use. Using the hoisting wire rope and hoisting mechanism of the tower crane itself to lift the balance weight can save costs and simplify the structure.

Description

塔式起重机平衡重自行装拆装置Tower crane balance weight self-assembly and disassembly device

技术领域 technical field

本实用新型属于塔式起重机技术领域,具体涉及一种用于在平衡臂上拆装平衡重的装置。 The utility model belongs to the technical field of tower cranes, in particular to a device for disassembling and assembling a balance weight on a balance arm.

背景技术 Background technique

塔式起重机平衡重的安装拆卸是在塔式起重机安装或拆卸到初始架设高度时由汽车吊来完成的。在塔机升高后,因特殊原因需拆卸平衡重时,汽车吊的起升高度不够,就得在平衡臂上临时搭设吊装架,依靠塔机自身的起升机构来实现。吊装架通常就地取材,用脚手架管和扣件组合,这种就地取材的吊装支架用后就会被丢弃,不能重复利用,造成人力物力的浪费;而且由于临时搭设不规范,使得支架结构的稳定性差,留下吊装安全隐患。 The installation and disassembly of the balance weight of the tower crane is completed by the truck crane when the tower crane is installed or disassembled to the initial erection height. After the tower crane is raised, when the counterweight needs to be dismantled for special reasons, and the lifting height of the truck crane is not enough, a hoisting frame must be temporarily erected on the balance arm, which is realized by the hoisting mechanism of the tower crane itself. The hoisting frame is usually made of local materials, combined with scaffolding tubes and fasteners. This kind of hoisting bracket obtained on the spot will be discarded after use and cannot be reused, resulting in a waste of manpower and material resources; The stability of the crane is poor, leaving hidden dangers in hoisting.

实用新型内容 Utility model content

本实用新型的目的是提供一种塔式起重机平衡重自行拆装装置,结构尺寸标准,安装方便快捷,稳定可靠,安全性能高,能够重复利用。 The purpose of the utility model is to provide a self-disassembling device for the balance weight of a tower crane, which has standard structural dimensions, convenient and quick installation, stable and reliable performance, high safety performance, and can be reused.

为实现上述发明目的,本实用新型所采用的技术方案是:一种塔式起重机平衡重自行装拆装置,包括起升钢丝绳、塔顶转向滑轮、起升机构及吊钩,还包括可拆卸连接在塔机平衡臂上的框架;所述框架顶部设有与平衡臂轴线平行的吊装梁;所述吊装梁上沿其长度方向设有若干销孔;所述吊装梁装配有导向滑轮,所述导向滑轮通过插入销孔内的滑轮轴在吊装梁的长度方向上定位;所述起升钢丝绳一端卷绕在起升机构的卷筒上,其另一端依次穿绕塔顶转向滑轮、导向滑轮及吊钩内的滑轮后,再通过绳头固定销固定在吊装梁上的销孔内。 In order to achieve the purpose of the above invention, the technical solution adopted by the utility model is: a self-installation and disassembly device for the balance weight of a tower crane, including a hoisting wire rope, a steering pulley at the top of the tower, a hoisting mechanism and a hook, and a detachable connection The frame on the balance arm of the tower crane; the top of the frame is provided with a hoisting beam parallel to the axis of the balance arm; the hoisting beam is provided with a number of pin holes along its length; the hoisting beam is equipped with a guide pulley, and the guide pulley The pulley shaft inserted into the pin hole is positioned in the length direction of the hoisting beam; one end of the hoisting wire rope is wound on the drum of the hoisting mechanism, and the other end is passed around the diverting pulley, the guide pulley and the hook of the tower top in turn. After the inner pulley is fixed in the pin hole on the hoisting beam through the rope head fixing pin.

优选的,所述框架包括四根立柱,所述相邻立柱上端通过顶架横梁和纵梁用高强螺栓连接,相邻立柱下端则不相连,形成四肢半开式可拆分框架结构;所述立柱下端均设有耳板,所述塔机平衡臂主肢后段上设 有与耳板位置对应的四个耳板座,所述耳板与耳板座之间通过高强度螺栓连接 Preferably, the frame includes four uprights, the upper ends of the adjacent uprights are connected by high-strength bolts through the roof beam and the longitudinal beam, and the lower ends of the adjacent uprights are not connected, forming a detachable frame structure with semi-open limbs; The lower end of the column is equipped with lug plates, and the rear section of the main limb of the tower crane’s balance arm is provided with four lug plate seats corresponding to the positions of the lug plates, and the lug plates and ear plate seats are connected by high-strength bolts

本实用新型具有以下有益效果:吊装梁上的若干销孔使得吊钩滑轮、起升钢丝绳的绳头位置可以调节,从而改变吊钩的位置,使吊钩可位于待吊运的平衡重上方;框架自身为螺栓连接可拆分结构,组装方便快捷;框架与平衡臂为可拆卸连接,实现了重复利用。能够利用塔机自身的起升钢丝绳、起升机构及塔顶转向滑轮对平衡重进行吊运,能够节约成本,简化结构。 The utility model has the following beneficial effects: several pin holes on the hoisting beam enable the position of the hook pulley and the rope head of the hoisting wire rope to be adjusted, thereby changing the position of the hook so that the hook can be positioned above the balance weight to be hoisted; The frame itself is a bolt-connected detachable structure, which is convenient and quick to assemble; the frame and the balance arm are detachably connected to realize repeated use. The balance weight can be hoisted by using the hoisting wire rope of the tower crane itself, the hoisting mechanism and the turning pulley at the top of the tower, which can save costs and simplify the structure.

附图说明 Description of drawings

图1为本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;

图2为图1的A向视图; Fig. 2 is the A direction view of Fig. 1;

图3为本实用新型的装配图。 Fig. 3 is the assembly diagram of the utility model.

具体实施方式 detailed description

如图1至图3所示的,一种塔式起重机平衡重自行装拆装置,包括起升钢丝绳12、塔顶转向滑轮11、起升机构13及吊钩7,还包括可拆卸连接在塔机平衡臂上的框架;所述框架顶部设有与塔机平衡臂轴线平行的吊装梁3;沿吊装梁3的长度方向上设有若干销孔;所述吊装梁3的销孔内装配有导向滑轮4,所述导向滑轮4通过插入销孔内的滑轮轴5在吊装梁3的长度方向上定位;所述起升钢丝绳12一端卷绕在起升机构13上,其另一端依次穿绕塔顶转向滑轮11、导向滑轮4及吊钩7内的滑轮后,再通过绳头固定销6固定在吊装梁3上的销孔内。所述吊装梁3为双肢槽钢,其开档间距能容纳导向滑轮4;所述相邻销孔之间的间距等于相邻平衡重14的间距,同时保证起升钢丝绳12能穿过吊装梁3绕到吊钩滑轮上;吊装梁上的销孔使得导向滑轮、起升钢丝绳12的绳头位置可以调节,从而改变吊钩7的位置,所述相邻销孔之间的间距等于相邻平衡重14上吊耳的间距,使得吊钩7的位置调节更加方便,定位更加准确使吊钩可位于待吊运的平衡重14上吊耳的正上方。 As shown in Figures 1 to 3, a self-installation and disassembly device for the balance weight of a tower crane includes a hoisting wire rope 12, a tower top steering pulley 11, a hoisting mechanism 13 and a hook 7, and also includes a detachable connection on the tower. The frame on the balance arm of the tower crane; the top of the frame is provided with a hoisting beam 3 parallel to the axis of the balance arm of the tower crane; along the length direction of the hoisting beam 3, several pin holes are arranged; the pin holes of the hoisting beam 3 are equipped with Guide pulley 4, the guide pulley 4 is positioned in the length direction of the hoisting beam 3 through the pulley shaft 5 inserted into the pin hole; one end of the hoisting wire rope 12 is wound on the hoisting mechanism 13, and the other end is threaded successively After the pulley in the tower top turning pulley 11, guide pulley 4 and suspension hook 7, be fixed in the pin hole on the hoisting beam 3 by rope head fixing pin 6 again. The hoisting beam 3 is double-leg channel steel, and its opening distance can accommodate the guide pulley 4; the distance between the adjacent pin holes is equal to the distance between the adjacent counterweights 14, while ensuring that the hoisting wire rope 12 can pass through the hoisting The beam 3 is wound on the hook pulley; the pin holes on the hoisting beam enable the position of the guide pulley and the rope end of the hoisting wire rope 12 to be adjusted, thereby changing the position of the hook 7, and the distance between the adjacent pin holes is equal to The spacing of the lifting lugs on the adjacent balance weight 14 makes the position adjustment of the suspension hook 7 more convenient, and the positioning is more accurate so that the suspension hook can be positioned directly above the lifting lugs on the balance weight 14 to be lifted.

优选的,所述框架包括四根立柱8,所述相邻立柱8上端通过顶架横梁1和纵梁2用高强螺栓连接,相邻立柱8下端则不相连,形成四肢半开式可拆分框架结构,由于平衡重14两侧通过销轴搁置在平衡臂主肢上,四肢半开式框架结构能避免与该销轴发生位置干涉,使框架能顺畅的安装在平衡臂主肢上;所述立柱8下端均设有耳板,所述塔机平衡臂主肢后段上设有与耳板位置对应的四个耳板座,所述耳板与耳板座之间通过高强度螺栓连接,高强度螺栓连接为可拆卸连接,实现框架的重复利用。 Preferably, the frame includes four uprights 8, the upper ends of the adjacent uprights 8 are connected by high-strength bolts through the top frame beam 1 and the longitudinal beam 2, and the lower ends of the adjacent uprights 8 are not connected, forming a semi-open detachable limb. Frame structure, since both sides of the balance weight 14 rest on the main limb of the balance arm through the pin shaft, the semi-open frame structure of the limbs can avoid positional interference with the pin shaft, so that the frame can be smoothly installed on the main limb of the balance arm; The lower ends of the upright columns 8 are provided with ear plates, and the rear section of the main limb of the tower crane balance arm is provided with four ear plate seats corresponding to the positions of the ear plates, and the ear plates and the ear plate seats are connected by high-strength bolts , The high-strength bolt connection is a detachable connection to realize the reuse of the frame.

优选的,还包括用于支撑框架的斜撑杆10,所述斜撑杆10两端均设有耳板;所述塔机平衡臂上设有带耳板座的底架横梁9;所述顶架横梁1上设有耳板座;所述斜撑杆10两端的耳板通过高强度螺栓分别与顶架横梁1及底架横梁9上的耳板座连接。斜撑杆能提高框架的稳定性,防止框架变形,提高了安全性能。 Preferably, it also includes a diagonal brace 10 for supporting the frame, and both ends of the diagonal brace 10 are provided with ear plates; the balance arm of the tower crane is provided with an underframe beam 9 with an ear plate seat; An ear plate seat is provided on the top frame beam 1; the ear plates at both ends of the diagonal brace 10 are respectively connected with the ear plate seats on the top frame beam 1 and the bottom frame beam 9 through high-strength bolts. The diagonal brace can improve the stability of the frame, prevent the frame from deforming, and improve the safety performance.

以拆卸平衡臂最外端的平衡重14为例来说明该装置的使用方法,步骤如下: Take the removal of the balance weight 14 at the outermost end of the balance arm as an example to illustrate the use of the device, the steps are as follows:

步骤一、起升钢丝绳12绕过塔顶转向滑轮11,导向滑轮4、吊钩7内的滑轮后,将绳头用固定销6插入吊装梁3最外端的销孔将起升钢丝绳12固定,并将滑轮轴5插入与其间隔一个销孔的销孔内,此时吊钩7位于中间销孔的正下方,也就是平衡重14的吊耳的正上方。 Step 1, the hoisting wire rope 12 goes around the tower top diverting pulley 11, after the guide pulley 4 and the pulley in the hook 7, insert the rope head into the pin hole at the outermost end of the hoisting beam 3 with the fixing pin 6 to fix the hoisting wire rope 12, And pulley shaft 5 is inserted in the pin hole that is spaced a pin hole with it, and now suspension hook 7 is positioned at middle pin hole just below, just above the hanging lug of balance weight 14.

步骤二、起升机构13放出起升钢丝绳12,吊钩7钩住平衡重14的吊耳,收紧起升钢丝绳12,将平衡重14向上提升约50mm,抽出平衡重14与平衡臂主肢间的装配销轴。 Step 2: The lifting mechanism 13 releases the lifting wire rope 12, the hook 7 hooks the lifting lug of the balance weight 14, tightens the lifting wire rope 12, lifts the balance weight 14 upwards by about 50 mm, and pulls out the balance weight 14 and the main limb of the balance arm between the assembly pins.

步骤三、起升机构13放出起升钢丝绳12使吊钩7下降,将平衡重14放至地面。 Step 3: The hoisting mechanism 13 releases the hoisting wire rope 12 to lower the hook 7 and put the balance weight 14 on the ground.

步骤四、将绳头固定销6及滑轮轴5移至各自相邻的销孔内,按照上述步骤进行吊运,以此类推,直到吊运所有平衡重14。 Step 4: Move the rope end fixing pin 6 and the pulley shaft 5 into respective adjacent pin holes, lift according to the above steps, and so on until all the balance weights 14 are lifted.

Claims (4)

1.一种塔式起重机平衡重自行装拆装置,包括起升钢丝绳、塔顶转向滑轮、起升机构及吊钩,其特征在于:还包括可拆卸连接在塔机平衡臂上的框架;所述框架顶部设有与平衡臂轴线平行的吊装梁;所述吊装梁上沿其长度方向设有若干销孔;所述吊装梁装配有导向滑轮,所述导向滑轮通过插入销孔内的滑轮轴在吊装梁的长度方向上定位;所述起升钢丝绳一端卷绕在起升机构的卷筒上,其另一端依次穿绕塔顶转向滑轮、导向滑轮及吊钩内的滑轮后,再通过绳头固定销固定在吊装梁上的销孔内。 1. A self-assembled and disassembled device for the balance weight of a tower crane, comprising a hoisting wire rope, a tower top diverting pulley, a hoisting mechanism and a suspension hook, characterized in that: it also includes a frame detachably connected to the balance arm of the tower crane; The top of the frame is provided with a hoisting beam parallel to the axis of the balance arm; the hoisting beam is provided with a number of pin holes along its length; Positioning along the length direction of the beam; one end of the hoisting wire rope is wound on the reel of the hoisting mechanism, and the other end of the hoisting wire rope is passed through the steering pulley, the guide pulley and the pulley in the hook in turn, and then fixed by the rope end. The pin is fixed in the pin hole on the lifting beam. 2.根据权利要求1所述的塔式起重机平衡重自行装拆装置,其特征在于:所述框架包括四根立柱,所述相邻立柱上端通过顶架横梁和纵梁用高强螺栓连接,相邻立柱下端则不相连,形成四肢半开式可拆分框架结构;所述立柱下端均设有耳板,所述塔机平衡臂主肢后段上设有与耳板位置对应的四个耳板座,所述耳板与耳板座之间通过高强度螺栓连接。 2. The self-assembled and disassembled device for the balance weight of a tower crane according to claim 1, wherein the frame includes four uprights, and the upper ends of the adjacent uprights are connected by high-strength bolts through the top frame crossbeam and the longitudinal beam. The lower ends of the adjacent columns are not connected to form a semi-open detachable frame structure; the lower ends of the columns are provided with ear plates, and the rear section of the main limb of the balance arm of the tower crane is provided with four ear plates corresponding to the positions of the ear plates. The plate seat, the ear plate and the ear plate seat are connected by high-strength bolts. 3.根据权利要求2所述的塔式起重机平衡重自行装拆装置,其特征在于:还包括用于支撑框架的斜撑杆,所述斜撑杆两端均设有耳板;所述塔机平衡臂上设有带耳板座的底架横梁;所述顶架横梁上设有耳板座;所述斜撑杆两端的耳板通过高强度螺栓分别与顶架横梁及底架横梁上的耳板座连接。 3. The self-assembled and disassembled device for the balance weight of a tower crane according to claim 2, characterized in that: it also includes a diagonal brace for supporting the frame, and both ends of the diagonal brace are provided with ear plates; The balance arm of the machine is provided with an underframe beam with an ear plate seat; the top frame beam is provided with an ear plate seat; the ear plates at both ends of the diagonal brace are respectively connected to the top frame beam and the bottom frame beam through high-strength bolts. lug seat connection. 4.根据权利要求1所述的塔式起重机平衡重自行装拆装置,其特征在于:所述吊装梁为双肢槽钢,其开档间距能容纳导向滑轮;两个槽钢的间隔距离能容纳导向滑轮;所述相邻销孔之间的间距等于相邻平衡重上吊耳的间距。 4. The self-assembled and disassembled device for the balance weight of a tower crane according to claim 1, characterized in that: the hoisting beam is a double-leg channel steel, the opening distance of which can accommodate the guide pulley; the distance between the two channel steels can accommodate the guide pulley. Pulley; the distance between the adjacent pin holes is equal to the distance between the lifting lugs on the adjacent balance weights.
CN201620181451.4U 2016-03-09 2016-03-09 Balanced heavy device of installing and removing by oneself of tower crane Expired - Fee Related CN205527410U (en)

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CN107055344A (en) * 2017-02-28 2017-08-18 南通庞源机械工程有限公司 One kind maintenance tower crane jacking pumping plant hanging method
CN108238553A (en) * 2016-12-26 2018-07-03 广东庞源工程机械有限公司 A kind of adjustable counterweight self-unloading frame
CN109081248A (en) * 2018-09-07 2018-12-25 江麓机电集团有限公司 A kind of derrick crane balance weight quickly pacifies dismantling device
CN109455627A (en) * 2018-11-05 2019-03-12 深圳市金世纪工程实业有限公司 Adjustable Split mounting type door type frame and its application construction method for tower crane dismounting
CN111332947A (en) * 2020-03-16 2020-06-26 中国能源建设集团西北电力建设工程有限公司 High-stability tower crane

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108238553A (en) * 2016-12-26 2018-07-03 广东庞源工程机械有限公司 A kind of adjustable counterweight self-unloading frame
CN107055344A (en) * 2017-02-28 2017-08-18 南通庞源机械工程有限公司 One kind maintenance tower crane jacking pumping plant hanging method
CN109081248A (en) * 2018-09-07 2018-12-25 江麓机电集团有限公司 A kind of derrick crane balance weight quickly pacifies dismantling device
CN109081248B (en) * 2018-09-07 2020-04-24 江麓机电集团有限公司 Tower crane counterweight rapid mounting and dismounting device
CN109455627A (en) * 2018-11-05 2019-03-12 深圳市金世纪工程实业有限公司 Adjustable Split mounting type door type frame and its application construction method for tower crane dismounting
CN111332947A (en) * 2020-03-16 2020-06-26 中国能源建设集团西北电力建设工程有限公司 High-stability tower crane
CN111332947B (en) * 2020-03-16 2021-08-10 中国能源建设集团西北电力建设工程有限公司 High-stability tower crane

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