CN205525976U - Compound one shot forming wave breaker is moulded to steel - Google Patents
Compound one shot forming wave breaker is moulded to steel Download PDFInfo
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- CN205525976U CN205525976U CN201620333990.5U CN201620333990U CN205525976U CN 205525976 U CN205525976 U CN 205525976U CN 201620333990 U CN201620333990 U CN 201620333990U CN 205525976 U CN205525976 U CN 205525976U
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- main board
- layer
- main part
- swash plate
- part board
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Abstract
The utility model relates to a compound one shot forming wave breaker is moulded to steel, including the main part board, the water conservancy diversion hole has respectively been offered to main part board upper end and lower extreme, and the manhole has been offered at main part board middle part lateral part partially, its characterized in that: the main part board is two -layer, through the supporting shoe joint support, forms the space between the two -layer main part board between the two -layer main part board, and the edge of two -layer main part board connects, makes the airtight cavity of void formation between the two -layer main part board, the folded plate that two -layer main part board corresponds for the crease, the crease be vertical direction, two -layer main part board lateral surface all sets up one deck steel sheet net, all set up the plastics anticorrosive coating on the internal wall of jar, main part board and steel sheet net lateral surface. Compared with the prior art have the characteristics that intensity height, life cycle are long, cost of maintenance is low.
Description
Technical field
This utility model relates to tank truck tank body security technology area, specifically a kind of steel plastic compount one-shot forming swash plate.
Background technology
Hazardous chemical tank car is one of maximum long-distance transport equipment of logistic industry danger, and it carries a large amount of pressure-bearing, poisonous, inflammable, the explosive or transport task of mordant hazardous chemical product liquid.Operation according to portable tank car is theoretical, vehicle is climbed due to brake hard, road bumps and bend in the process of moving, in tank car, liquid will produce added impact load to tank skin, making tank skin produce general primary membrane stress, it will have a strong impact on the intensity of tank body, rigidity and stability with pressure loading, gravitational load, handling load, the Stress superposition of shock loads generation.For ensureing the safety that means of transport travels, portable tank car design specification is desirable that, the tank interior of loading liquid relatively big at volume arranges swash plate.The effect of swash plate is that tank interior is divided into some spaces, and when reducing mobile, in tank body, liquid produces the amplitude of fluctuation.Connection between swash plate and tank skin comes off or swash plate local fracture is the main cause causing security incident, after swash plate comes off, move in tank body with hydraulic shock, it is likely that swipe with inner tank wall, cause inner wall surface that defect occurs, affect intensity or the fatigue resistance of tank body.For inflammable and explosive medium, being also likely to, because scraping produces spark, fire in causing tank body, therefore the design of swash plate is particularly significant for portable tank car.
Current swash plate generally plastic plate is assembled into, or in order to improve swash plate intensity, additional plastic plate outside the steel plate of monolayer.These swash plates generally exist in the problems, and transportation such as intensity overall fracture, gross distortion low, easy easily wear and tear, the use cycle is short, maintenance cost is high, waste time and energy.
Utility model content
The utility model proposes a kind of steel plastic compount one-shot forming swash plate.
The technical solution of the utility model is achieved in that a kind of steel plastic compount one-shot forming swash plate, and including main board, main board top and bottom respectively offer pod apertures, and in the middle part of main board, inclined sidepiece offers manhole；It is characterized in that: described main board is two-layer, being connected by a bracer between two-layer main board and support, form space between two-layer main board, the edge of two-layer main board connects, and makes the space between two-layer main board form closed cavity；Two-layer main board is the flap that folding line is corresponding, and described folding line is vertical direction；Described two-layer main board lateral surface is respectively provided with one layer of expanded metal lath；Inner tank wall, main board and expanded metal lath lateral surface are respectively provided with plastic anti-corrosion layer.
As preferred technical scheme, a described bracer is square tube, and multiple.
As preferred technical scheme, described main board is iron plate.
As preferred technical scheme, at described manhole and pod apertures, it is respectively provided with reinforcement lining ring.
As preferred technical scheme, the connection between described tank body and main board, the connection between main board with expanded metal lath is welds.
As preferred technical scheme, between described inner tank wall, main board and expanded metal lath lateral surface, and plastic anti-corrosion layer, it is connected by rotational moulding one-shot forming.
Owing to have employed technique scheme, this utility model has a beneficial effect highlighted below:
1, the cavity structure between two-layer main board and two-layer main board, can elongate moment, improve swash plate bulk strength, is prevented effectively from swash plate deformation.
2, the folding line on main board makes swash plate entirety corrugated, when medium heads on, medium is first touched at the ripple crest of swash plate, first the impulsive force of medium is scatter at crest, make the impact being applied on swash plate be substantially reduced, thus ensure that fastness that swash plate is connected with tank body, intensity are high；Fall stress concentration, effectively reduces swash plate and is connected with tank body and anti-wave board structure local stress peaks, effectively extends anti-wave board structure part and the service life of portable tank car thereof.
3, being connected by rotational moulding one-shot forming between described inner tank wall, main board and expanded metal lath lateral surface, and plastic anti-corrosion layer, do not have seam, intensity is high, anti-impact force is strong, corrosion-resistant.
4, swash plate intensity is high, and transfer cask is served reinforcement effect, effectively prevent tank body deformation, and sturdy and durable, maintenance cost is low.
Accompanying drawing explanation
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in describing below is only embodiments more of the present utility model, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is this utility model swash plate horizontal sectional structure schematic diagram.
Structural representation is faced when Fig. 2 is this utility model swash plate the most attached plastic anti-corrosion layer.
Fig. 3 is partial enlargement structural representation at A in Fig. 1.
In figure: 1-main board；2-props up bracer；3-cavity；4-pod apertures；5-manhole；6-expanded metal lath；7-plastic anti-corrosion layer.
Detailed description of the invention
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is clearly and completely described, it is clear that described embodiment is only a part of embodiment of this utility model rather than whole embodiments.Based on the embodiment in this utility model, the every other embodiment that those of ordinary skill in the art are obtained under not making creative work premise, broadly fall into the scope of this utility model protection.
As it is shown in figure 1, this utility model includes main board 1, described main board 1 is two-layer, is connected by a bracer 2 and supports, form space between two-layer main board 1 between two-layer main board 1.The edge of two-layer main board 1 connects, and makes the space between two-layer main board 1 form closed cavity 3.A described bracer 2 is square tube, and multiple.Cavity 3 structure between two-layer main board 1 and two-layer main board 1, can elongate moment, improve swash plate bulk strength, is prevented effectively from swash plate deformation.
As shown in Figure 1, 2, two-layer main board 1 is the flap that folding line is corresponding, described folding line is vertical direction, folding line on main board 1 makes swash plate entirety corrugated, when medium heads on, first touch medium at the ripple crest of swash plate, first the impulsive force of medium is scatter at crest, make the impact being applied on swash plate be substantially reduced, thus ensure that fastness that swash plate is connected with tank body, intensity are high.Fall stress concentration, effectively reduces swash plate and tank body junction and anti-wave board structure local stress peaks, effectively extends swash plate and the service life of portable tank car thereof.
Described main board 1 is iron plate.Main board 1 top and bottom respectively offer pod apertures 4, and in the middle part of the circulation of medium, main board 1, inclined sidepiece offers manhole 5, and manhole 5 is for installation and maintenance.Being respectively provided with reinforcement lining ring at described manhole 5 and pod apertures 4, manhole 5 and pod apertures 4 opening part can be strengthened by the existence strengthening lining ring, it is ensured that the problem ftractureed in limit, hole will not occur because of the repeated stock of medium.
Described two-layer main board 1 lateral surface is respectively provided with one layer of expanded metal lath 6, the connection between tank body and main board 1, and the connection between main board 1 with expanded metal lath 6 is welds.
Using the one-time formed mode of rotational moulding to arrange plastic anti-corrosion layer 7, the one-shot forming of such plastic anti-corrosion layer 7 on inner tank wall, main board 1 and expanded metal lath 6 lateral surface, do not have seam, intensity is high, anti-impact force is strong, corrosion-resistant.
Described rotational moulding simultaneous manufacturing method is: first the two-layer main board 1 welded, expanded metal lath 6 and tank body are placed on rotational molding machine, putting into polyethylene to heat, in heating process, tank body is heated, while around mutually perpendicular dual-axis rotation, and transfer heat to the material in tank body.Rising along with pot temperature, first material near tank inner surface is melted, and on tank skin, gradually form thin melting layer, and heat continues to transmit to center by melting layer, so material is the most in layer attached on tank skin, and last material all melted being attached on tank skin form smooth surface.When material has heated entrance cooling stage, internal melt starts solidification and is shaped to required shape, making main board 1, expanded metal lath 6 be combined into one with polyethylene, and polyethylene is firmly stained with in main board 1 and expanded metal lath 6 surface.Above-mentioned processing method is known to insider, is not innovative part of the present utility model, and innovative part of the present utility model is structure and the annexation of swash plate each several part.
The foregoing is only preferred embodiment of the present utility model; not in order to limit this utility model; all within spirit of the present utility model and principle, any modification, equivalent substitution and improvement etc. made, within should be included in protection domain of the present utility model.
Claims (6)
1. a steel plastic compount one-shot forming swash plate, including main board, main board upper end and
Lower end respectively offers pod apertures, and in the middle part of main board, inclined sidepiece offers manhole；It is characterized in that:
Described main board is two-layer, is connected by a bracer and support between two-layer main board, two layer main bodies
Forming space between plate, the edge of two-layer main board connects, makes the sky between two-layer main board
Gap forms closed cavity；Two-layer main board is the flap that folding line is corresponding, and described folding line is vertical
Direction；Described two-layer main board lateral surface is respectively provided with one layer of expanded metal lath；In inner tank wall, main body
It is respectively provided with plastic anti-corrosion layer on plate and expanded metal lath lateral surface.
2., according to a kind of steel plastic compount one-shot forming swash plate described in claim 1, it is special
Levy and be: a described bracer is square tube, and multiple.
3., according to a kind of steel plastic compount one-shot forming swash plate described in claim 1, it is special
Levy and be: described main board is iron plate.
4., according to a kind of steel plastic compount one-shot forming swash plate described in claim 1, it is special
Levy and be: at described manhole and pod apertures, be respectively provided with reinforcement lining ring.
5., according to a kind of steel plastic compount one-shot forming swash plate described in claim 1, it is special
Levy and be: the connection between described tank body and main board, the connection between main board and expanded metal lath
It is welding.
6., according to a kind of steel plastic compount one-shot forming swash plate described in claim 1, it is special
Levy and be: between described inner tank wall, main board and expanded metal lath lateral surface, and plastic anti-corrosion layer
Be connected by rotational moulding one-shot forming.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620333990.5U CN205525976U (en) | 2016-04-20 | 2016-04-20 | Compound one shot forming wave breaker is moulded to steel |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620333990.5U CN205525976U (en) | 2016-04-20 | 2016-04-20 | Compound one shot forming wave breaker is moulded to steel |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205525976U true CN205525976U (en) | 2016-08-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620333990.5U Expired - Fee Related CN205525976U (en) | 2016-04-20 | 2016-04-20 | Compound one shot forming wave breaker is moulded to steel |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205525976U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105730910A (en) * | 2016-04-20 | 2016-07-06 | 淄博富邦滚塑防腐设备科技有限公司 | Steel-plastic complex swash plate formed in one step |
| CN107472733A (en) * | 2017-08-09 | 2017-12-15 | 滁州永强汽车制造有限公司 | A kind of flow container and tank truck of anti-media impingement |
| CN108190284A (en) * | 2017-12-29 | 2018-06-22 | 芜湖中集瑞江汽车有限公司 | A kind of flow container vehicle tank of built-in washboard |
-
2016
- 2016-04-20 CN CN201620333990.5U patent/CN205525976U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105730910A (en) * | 2016-04-20 | 2016-07-06 | 淄博富邦滚塑防腐设备科技有限公司 | Steel-plastic complex swash plate formed in one step |
| CN107472733A (en) * | 2017-08-09 | 2017-12-15 | 滁州永强汽车制造有限公司 | A kind of flow container and tank truck of anti-media impingement |
| CN107472733B (en) * | 2017-08-09 | 2024-04-16 | 滁州永强汽车制造有限公司 | Liquid tank capable of preventing medium impact and tank truck |
| CN108190284A (en) * | 2017-12-29 | 2018-06-22 | 芜湖中集瑞江汽车有限公司 | A kind of flow container vehicle tank of built-in washboard |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170926 Address after: 255000 No. 1, Qixing Road, Zichuan Economic Development Zone, Shandong, Zibo Patentee after: Shandong Fubang environmental protection equipment Technology Co. Address before: 255000 No. 1 Qixing Road, Zichuan Economic Development Zone, Zibo, Shandong Patentee before: ZIBO FUBANGSCI-TECH CO., LTD. |
|
| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160831 Termination date: 20210420 |
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| CF01 | Termination of patent right due to non-payment of annual fee |