CN205521996U - Foaming cement cutting machine with adjustable - Google Patents
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- CN205521996U CN205521996U CN201620257556.3U CN201620257556U CN205521996U CN 205521996 U CN205521996 U CN 205521996U CN 201620257556 U CN201620257556 U CN 201620257556U CN 205521996 U CN205521996 U CN 205521996U
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Abstract
本实用新型涉及一种可调式发泡水泥分切机,其特征在于:它包括承重机架、切割机组、锯片间距调整机构和切割机组升降机构;所述切割机组包括五个从左到右并排排列的切割单元、一个矩形连接架和一个传动机构;所述锯片间距调整机构主要由第一双向丝杠和第二双向丝杠构成,双向丝杠的两端均通过轴承座安装在矩形连接架上,双向丝杠上的螺母分别固定连接对应的锯框上;所述切割机组升降机构包括两个安装在承重机架左右两侧的丝杠升降机,丝杠升降机上的升降底座与矩形连接架固定连接。该发泡水泥分切机不仅可以对发泡水泥进行连续切割,而且能够切割不同规格的制品。
The utility model relates to an adjustable foam cement slitting machine, which is characterized in that it includes a load-bearing frame, a cutting unit, a saw blade spacing adjustment mechanism and a lifting mechanism of the cutting unit; the cutting unit includes five Cutting units arranged side by side, a rectangular connecting frame and a transmission mechanism; the saw blade spacing adjustment mechanism is mainly composed of a first two-way lead screw and a second two-way lead screw, both ends of the two-way lead screw are installed on the rectangular On the connecting frame, the nuts on the two-way lead screw are respectively fixedly connected to the corresponding saw frame; the lifting mechanism of the cutting unit includes two screw lifts installed on the left and right sides of the load-bearing frame, and the lifting base on the lead screw lift is connected to the rectangular The connecting frame is fixedly connected. The foam cement cutting machine can not only continuously cut foam cement, but also cut products of different specifications.
Description
技术领域 technical field
本实用新型涉及一种分切机,具体涉及一种可调式发泡水泥分切机。 The utility model relates to a cutting machine, in particular to an adjustable foam cement cutting machine.
背景技术 Background technique
分切机是一种常见的材料切割设备,其作用是通过切割装置将制品按照要求分切成各种形状。目前的发泡水泥分切机大多数使用框锯或者圆锯作为锯切工具,但框锯都是采用曲柄连杆机构,回程中没有参与锯切,效率低。切割过程中的振动,噪音都很大,无法得到高精度的制品,而圆锯锯盘厚、锯路大等缺点导致切割浪费材料。目前也有一些分切机选用带锯,但这种分切机无法分切不同规格的制品。从实际生产考虑,能够针对不同规格制品要求进行切割更好。 Slitting machine is a common material cutting equipment, its function is to cut the product into various shapes according to the requirements through the cutting device. Most of the current foamed cement slitting machines use frame saws or circular saws as sawing tools, but frame saws all use a crank linkage mechanism, which does not participate in sawing during the return process, and the efficiency is low. The vibration and noise during the cutting process are very loud, and high-precision products cannot be obtained. However, the disadvantages of circular saws such as thick saw discs and large sawing roads lead to cutting waste of materials. At present, some slitting machines use band saws, but this slitting machine cannot slit products of different specifications. From the perspective of actual production, it is better to be able to cut according to the requirements of different specifications of products.
实用新型内容 Utility model content
针对上述技术问题,本实用新型的目的是提供一种可调式发泡水泥分切机,该发泡水泥分切机不仅可以对发泡水泥进行连续切割,而且能够切割不同规格的制品。 In view of the above technical problems, the purpose of this utility model is to provide an adjustable foamed cement cutting machine, which can not only continuously cut foamed cement, but also cut products of different specifications.
为实现上述目的,本实用新型所采取的技术方案是: For realizing above-mentioned purpose, the technical scheme that the utility model takes is:
一种可调式发泡水泥分切机,其特征在于:它包括承重机架、切割机组、锯片间距调整机构和切割机组升降机构; An adjustable foam cement slitting machine is characterized in that it includes a load-bearing frame, a cutting unit, a mechanism for adjusting the distance between saw blades, and a lifting mechanism for the cutting unit;
所述切割机组包括五个从左到右并排排列的切割单元、一个矩形连接架和一个传动机构;每个切割单元主要由锯框、前链轮、后链轮、从动齿轮和链状锯条组成,所述前链轮和后链轮分别轴连在锯框的前部和后部,所述从动齿轮与前链轮同轴固定连接,所述链状锯条连接前链轮和后链轮;所述矩形连接架的前后两端各设有一根连接轴,每个连接轴上都套有五个套管,五个套管分别与相对应的锯框固定连接;所述传动机构包括驱动电机和花键轴,所述花键轴上套有五个花键轴支座,五个花键轴支座分别与对应的五个锯框固定连接,所述花键轴上还键连接有五个主动齿轮,五个主动齿轮则通过传动链条分别和与之相对应的从动齿轮链接,所述花键轴支座和主动齿轮均能在花键轴上轴向自由移动,所述驱动电机安装在矩形连接架上,并且与花键轴的一端通过第一锥齿轮副连接; The cutting unit includes five cutting units arranged side by side from left to right, a rectangular connecting frame and a transmission mechanism; each cutting unit is mainly composed of a saw frame, a front sprocket, a rear sprocket, a driven gear and a chain saw blade The front sprocket and the rear sprocket are connected to the front and rear of the saw frame, the driven gear is fixedly connected to the front sprocket, and the chain saw blade is connected to the front sprocket and the rear chain. wheel; the front and rear ends of the rectangular connecting frame are respectively provided with a connecting shaft, and each connecting shaft is covered with five casings, and the five casings are respectively fixedly connected with the corresponding saw frame; the transmission mechanism includes The drive motor and the spline shaft, the spline shaft is covered with five spline shaft supports, and the five spline shaft supports are respectively fixedly connected with the corresponding five saw frames, and the spline shaft is also keyed There are five driving gears, and the five driving gears are respectively linked with the corresponding driven gears through the transmission chain. Both the spline shaft support and the driving gear can move freely axially on the spline shaft. The driving motor is installed on the rectangular connecting frame, and is connected with one end of the spline shaft through the first bevel gear pair;
所述锯片间距调整机构主要由第一双向丝杠和第二双向丝杠构成,第一双向丝杠和第二双向丝杠的两端均通过轴承座安装在矩形连接架上,并且分别由不同的电机控制其转动;第一双向丝杠上的两颗第一螺母分别固定连接在从左向右数第一和第五个锯框上,第二双向丝杠上的两颗第二螺母分别固定连接在从左向右数第二和第四个锯框上; The saw blade spacing adjustment mechanism is mainly composed of a first two-way lead screw and a second two-way lead screw. Different motors control its rotation; the two first nuts on the first two-way lead screw are fixedly connected to the first and fifth saw frames from left to right, and the two second nuts on the second two-way lead screw They are respectively fixedly connected to the second and fourth saw frames from left to right;
所述切割机组升降机构包括两个安装在承重机架左右两侧的丝杠升降机,丝杠升降机上的升降底座与矩形连接架固定连接。 The lifting mechanism of the cutting unit includes two screw lifts installed on the left and right sides of the load-bearing frame, and the lifting base on the screw lifts is fixedly connected with the rectangular connecting frame.
所述矩形连接架的四个角处均设有滑块,所述承重机架的四个角处均设有滑槽,所述四个滑块卡在对应的四个滑槽内。 Slide blocks are provided at the four corners of the rectangular connecting frame, slide slots are provided at the four corners of the load-bearing frame, and the four slide blocks are stuck in the corresponding four slide slots.
所述承重机架顶部设有传动轴和升降电机,升降电机的输出轴与传动轴之间传动连接,所述传动轴的两端分别与两个丝杠升降机的丝杠顶部通过第二锥齿轮副连接。 The top of the load-bearing frame is provided with a transmission shaft and a lifting motor, and the output shaft of the lifting motor is connected to the transmission shaft. Secondary connection.
本实用新型的有益效果是:本实用新型中切割机组的锯片之间可以相互运动,可以分切不同规格的制品。用于安装链轮的轴与锯框做成一体,避免了用大长轴,可以减少振动,提高分切精度,同时减少装置重量,提高设备安全性。 The beneficial effect of the utility model is that: the saw blades of the cutting unit in the utility model can move with each other, and can cut products of different specifications. The shaft used to install the sprocket is integrated with the saw frame, avoiding the use of a large long shaft, which can reduce vibration, improve cutting accuracy, reduce device weight, and improve equipment safety.
附图说明 Description of drawings
图1是本实用新型的立体示意图一。 Fig. 1 is a three-dimensional schematic diagram one of the utility model.
图2是本实用新型的立体示意图二。 Fig. 2 is a perspective view II of the utility model.
图3是本实用新型中切割机组的结构示意图。 Fig. 3 is a structural schematic diagram of the cutting unit in the utility model.
图4是本实用新型的侧面示意图。 Fig. 4 is a schematic side view of the utility model.
图5是本实用新型的正面示意图。 Fig. 5 is a schematic front view of the utility model.
图6是本实用新型的俯视示意图。 Fig. 6 is a schematic top view of the utility model.
图中:1-承重机架,2-锯框,3-前链轮,4-后链轮,5-从动齿轮,6-链状锯条,7-驱动电机,8-花键轴,9-花键轴支座,10-主动齿轮,11-传动链条,12-第一锥齿轮副,13-第一双向丝杠,14-第二双向丝杠,15-第一螺母,16-第二螺母,17-矩形连接架,18-滑块,20-滑槽,21-丝杠升降机,22-升降底座,23-传动轴,24-升降电机,25-第二锥齿轮副。 In the figure: 1-load-bearing frame, 2-saw frame, 3-front sprocket, 4-rear sprocket, 5-driven gear, 6-chain saw blade, 7-drive motor, 8-spline shaft, 9 -spline shaft support, 10-driving gear, 11-transmission chain, 12-the first bevel gear pair, 13-the first two-way screw, 14-the second two-way screw, 15-the first nut, 16-the first Two nuts, 17-rectangular connecting frame, 18-slide block, 20-chute, 21-leading screw elevator, 22-lifting base, 23-transmission shaft, 24-lifting motor, 25-the second bevel gear pair.
具体实施方式 detailed description
为了更好地理解本实用新型,下面结合实施例和附图对本实用新型的技术方案做进一步的说明(如图1-6所示)。 In order to better understand the utility model, the technical solutions of the utility model will be further described below in conjunction with the embodiments and accompanying drawings (as shown in Figures 1-6).
一种可调式发泡水泥分切机,它包括承重机架1、切割机组、锯片间距调整机构和切割机组升降机构; An adjustable foam cement slitting machine, which includes a load-bearing frame 1, a cutting unit, a saw blade spacing adjustment mechanism, and a cutting unit lifting mechanism;
所述切割机组包括五个从左到右并排排列的切割单元(即在同一水平面从左到右相互平行的并排排列)、一个矩形连接架17和一个传动机构;每个切割单元主要由锯框2、前链轮3、后链轮4、从动齿轮5和链状锯条6组成,所述前链轮3和后链轮4分别轴连在锯框2的前部和后部,所述从动齿轮5与前链轮3同轴固定连接,所述链状锯条6连接前链轮3和后链轮4;所述矩形连接架17的前后两端各设有一根连接轴,每个连接轴上都套有五个套管,五个套管分别与相对应的锯框2固定连接(即五个锯框2的前后两端都通过套管吊挂在矩形连接架17前后两端的连接轴上);所述传动机构包括驱动电机7和花键轴8,所述花键轴8上套有五个花键轴支座9,五个花键轴支座9分别与对应的五个锯框2固定连接,所述花键轴8上还键连接有五个主动齿轮10,五个主动齿轮10则通过传动链条11分别和与之相对应的从动齿轮5链接,所述花键轴支座9和主动齿轮10均能在花键轴8上轴向自由移动(主动齿轮10与花键轴8键连接并且跟随花键轴8一起转动,花键轴支座9只是通过圆孔套在花键轴8上并不随花键轴8一起转动),所述驱动电机7安装在矩形连接架17上,并且与花键轴8的一端通过第一锥齿轮副12连接; The cutting unit includes five cutting units arranged side by side from left to right (that is, arranged side by side parallel to each other from left to right on the same horizontal plane), a rectangular connecting frame 17 and a transmission mechanism; each cutting unit is mainly composed of a saw frame 2. The front sprocket 3, the rear sprocket 4, the driven gear 5 and the chain saw blade 6 are composed, and the front sprocket 3 and the rear sprocket 4 are axially connected to the front and rear of the saw frame 2 respectively. Driven gear 5 is coaxially fixedly connected with front sprocket 3, and described chain saw blade 6 is connected front sprocket 3 and rear sprocket 4; Five sleeve pipes are sheathed on the connecting shaft, and the five sleeve pipes are fixedly connected with the corresponding saw frames 2 respectively (that is, the front and rear ends of the five saw frames 2 are hung on the front and rear ends of the rectangular connecting frame 17 through the sleeve pipes. on the connecting shaft); the transmission mechanism includes a drive motor 7 and a spline shaft 8, and the spline shaft 8 is covered with five spline shaft supports 9, and the five spline shaft supports 9 are respectively connected to the corresponding five spline shaft supports. Two saw frames 2 are fixedly connected, and five driving gears 10 are also keyed on the spline shaft 8, and the five driving gears 10 are linked with corresponding driven gears 5 through transmission chains 11 respectively. Both the key shaft support 9 and the driving gear 10 can move freely in the axial direction on the spline shaft 8 (the driving gear 10 is keyed to the spline shaft 8 and rotates with the spline shaft 8, the spline shaft support 9 only passes through the circle The hole sleeve is on the spline shaft 8 and does not rotate with the spline shaft 8), the drive motor 7 is installed on the rectangular connecting frame 17, and is connected with one end of the spline shaft 8 through the first bevel gear pair 12;
所述锯片间距调整机构主要由第一双向丝杠13和第二双向丝杠14构成,第一双向丝杠13和第二双向丝杠14的两端均通过轴承座安装在矩形连接架17上,并且分别由不同的电机控制其转动(该电机也是安装在矩形连接架17上的);第一双向丝杠13上的两颗第一螺母15分别固定连接在从左向右数第一和第五个锯框2上,第二双向丝杠14上的两颗第二螺母16分别固定连接在从左向右数第二和第四个锯框2上; The saw blade spacing adjustment mechanism is mainly composed of a first two-way lead screw 13 and a second two-way lead screw 14, and both ends of the first two-way lead screw 13 and the second two-way lead screw 14 are installed on a rectangular connecting frame 17 through a bearing seat. , and its rotation is controlled by different motors (the motor is also installed on the rectangular connecting frame 17); the two first nuts 15 on the first two-way screw 13 are respectively fixedly connected to the first one from left to right. And on the fifth saw frame 2, the two second nuts 16 on the second two-way lead screw 14 are respectively fixedly connected to the second and fourth saw frames 2 from left to right;
所述切割机组升降机构包括两个安装在承重机架1左右两侧的丝杠升降机21,丝杠升降机21上的升降底座22与矩形连接架17固定连接(两个丝杠升降机21同时工作来带动整个切割机组的上下运动)。 The lifting mechanism of the cutting unit includes two screw lifts 21 installed on the left and right sides of the load-bearing frame 1, and the lifting base 22 on the lead screw lift 21 is fixedly connected with the rectangular connecting frame 17 (two screw lifts 21 work simultaneously to Drive the whole cutting unit to move up and down).
所述矩形连接架17的四个角处均设有滑块18,所述承重机架1的四个角处均设有滑槽20,所述四个滑块18卡在对应的四个滑槽20内(滑块18和滑槽20相互配合上下滑动)。 The four corners of the rectangular connecting frame 17 are all provided with slide blocks 18, the four corners of the load-bearing frame 1 are all provided with slide grooves 20, and the four slide blocks 18 are stuck in the corresponding four slides. In the groove 20 (the slider 18 and the chute 20 cooperate with each other to slide up and down).
所述承重机架1顶部设有传动轴23和升降电机24,升降电机24的输出轴与传动轴23之间传动连接(即通过皮带、链条、齿轮等连接件连接),所述传动轴23的两端分别与两个丝杠升降机21的丝杠顶部通过第二锥齿轮副25连接。 The top of the load-bearing frame 1 is provided with a transmission shaft 23 and a lifting motor 24, and the output shaft of the lifting motor 24 is connected to the transmission shaft 23 (that is, connected by connecting parts such as belts, chains, gears), and the transmission shaft 23 The two ends of each are respectively connected with the tops of the leading screws of the two leading screw elevators 21 through the second bevel gear pair 25.
切割动力传动:驱动电机7作为主电机,将动力传给花键轴8,花键轴8上安装五组主动齿轮10,通过链传动将动力传给前链轮,带动五组切割单元进行切削运动。进给动力传动:用升降电机24带动两个丝杠升降机21转动,从而带动切割机组上下运动。切割单元间距调节动力:切割单元间距需要调节时,驱动电机7静止,控制第一双向丝杠13和第二双向丝杠14转动;双向丝杠带动螺母调节切割单元之间的间距;同时,在花键轴支座9的作用下,五个主动齿轮10沿着花键轴8滑动。在正常切割的情况下,切割单元间距不需要调节。 Cutting power transmission: the driving motor 7 is used as the main motor, and the power is transmitted to the spline shaft 8, and five sets of driving gears 10 are installed on the spline shaft 8, and the power is transmitted to the front sprocket through chain transmission, driving five sets of cutting units for cutting sports. Feed power transmission: drive the two lead screw elevators 21 to rotate with the lifting motor 24, thereby driving the cutting unit to move up and down. Cutting unit spacing adjustment power: when the cutting unit spacing needs to be adjusted, the drive motor 7 is stationary, and the first two-way screw 13 and the second two-way screw 14 are controlled to rotate; the two-way screw drives the nut to adjust the spacing between the cutting units; Under the action of the spline shaft support 9, the five driving gears 10 slide along the spline shaft 8. In the case of normal cutting, the cutting unit spacing does not need to be adjusted.
以上说明仅为本实用新型的应用实施例而已,当然不能以此来限定本实用新型之权利范围,因此依本实用新型申请专利范围所作的等效变化,仍属本实用新型的保护范围。 The above descriptions are only application examples of the utility model, and of course the scope of rights of the utility model cannot be limited with this. Therefore, equivalent changes made according to the patent scope of the utility model still belong to the protection scope of the utility model.
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| CN201620257556.3U CN205521996U (en) | 2016-03-30 | 2016-03-30 | Foaming cement cutting machine with adjustable |
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| CN112677557A (en) * | 2020-11-24 | 2021-04-20 | 京山双王纸板技术服务有限公司 | Paperboard crease processing device |
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- 2016-03-30 CN CN201620257556.3U patent/CN205521996U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109109043A (en) * | 2018-09-10 | 2019-01-01 | 安徽省富鑫雅光电科技有限公司 | A kind of high life LED circuit board cutting machine |
| CN109624110A (en) * | 2019-01-16 | 2019-04-16 | 南昌科悦企业管理咨询有限公司 | One kind is for computer LED screen production monocrystal rod cutter device |
| CN112677557A (en) * | 2020-11-24 | 2021-04-20 | 京山双王纸板技术服务有限公司 | Paperboard crease processing device |
| CN116551498A (en) * | 2023-05-26 | 2023-08-08 | 清远市楼固环保建材有限公司 | A two-component polymer material ceramic tile processing equipment |
| CN116551498B (en) * | 2023-05-26 | 2024-01-05 | 恩平市景业陶瓷有限公司 | A two-component polymer material ceramic tile processing equipment |
| CN119413621A (en) * | 2024-11-25 | 2025-02-11 | 广州华夏职业学院 | Airport pavement detection device |
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