CN205508617U - Small -size magnetic ring threading equipment - Google Patents

Abstract

The utility model discloses a small -size magnetic ring threading equipment, be in including frame and setting rotatory mounting, bearded needle in the frame, act as go -between axle, cycloid axle to and be used for centre gripping, switching -over and go up the manipulator of unloading, be used for the trimming that the trimming pressed from both sides the line to press from both sides group spare, be used for the last unloading subassembly of material loading unloading, the bearded needle with act as go -between the axle with locating the below of rotatory mounting, the cycloid axle is located lie in in the frame rotatory mounting one side, the hold assembly of manipulator is in the side top of rotatory mounting. The utility model discloses coiling to bead and thick copper line has realized automatic operation having improved production efficiency greatly, has satisfied the requirement of speed, precision and stability.

Description

A kind of small-sized magnet rings threading device

Technical field

This utility model relates to a kind of threader, particularly relates to a kind of small-sized magnet rings threading device.

Background technology

Magnet ring series products is applied quite varied in all kinds of power supplys, although belong to old product, but its perfect magnetic circuit Feature, remains the optimum selection of many Power Engineer.

At present, magnet ring series products remains as labor-intensive product, and cost pressure is huge.Machinery coiling needs copper Line rigidity is little, can bend easily, high to the flexibility requirements of copper cash, therefore may be only available for 0.5mm diameter with Under copper cash product, the magnet ring product of 0.5～1mm diameter copper cash makes semiautomatic fashion coiling by hand more, raw Product efficiency is low, and there is certain potential safety hazard.And the market demand of small-sized magnet rings does not stop to increase, hand winding Mode will be eliminated, and it is inevitable trend that the magnet ring product of 0.5～1mm copper cash realizes automatization.

The disclosure of background above technology contents is only used for auxiliary and understands design of the present utility model and technical scheme, its Not necessarily belonging to the prior art of present patent application, not having tangible proof to show, foregoing is at this patent In the case of the applying date of application is disclosed, above-mentioned background technology should not be taken to evaluate the novelty of the application And creativeness.

Utility model content

The purpose of this utility model is to propose a kind of small-sized magnet rings threading device, deposits solving above-mentioned prior art The technical problem that thick copper lines and small-sized magnet rings cannot be realized Automated winding.

To this end, the utility model proposes a kind of small-sized magnet rings threading device, for small-sized magnet rings is carried out coiling, Including frame and the rotary mount being arranged in described frame, bearded needle, bracing wire axle, cycloid axle, and it is used for Clamping, commutation and the mechanical hand of loading and unloading, for the trimming wire clipping component of trimming clamp, for feeding blanking Loading and unloading assembly；Described bearded needle and the same lower section being located at described rotary mount of described bracing wire axle, described cycloid axle Being located in described frame and be positioned at described rotary mount side, the hold assembly of described mechanical hand is in described rotation Above the side of fixture.

According to detailed description of the invention, this utility model can also have a following technical characteristic:

Described rotary mount includes base plate, is located on described base plate the first synchronization wheel and second playing clamping action Synchronizing wheel, and synchronize, with described first Tong Bu wheel and described second, the Timing Belt that wheel is meshed, described Timing Belt is also For being coated with and rotating described small-sized magnet rings；Described base plate is provided with for guiding described first synchronization wheel with described Second the first guide groove synchronizing wheel folding and the second guide groove, described first synchronizes wheel back and forth transports along described first guide groove Dynamic, described second synchronizes wheel moves back and forth along described second guide groove.

Described rotary mount is provided with line pressing component, and described line pressing component includes the first pressing plate played the role of positioning With the second pressing plate, for driving the line ball cylinder of described first presser motion line ball, institute is located at by described first pressing plate Stating on line ball cylinder, described second pressing plate is located at described second and is synchronized on wheel, described first pressing plate and described second The metallic channel for spacing guiding is formed between pressing plate.

Described trimming wire clipping component includes the first clamp cylinder for clamp and the second clamp cylinder, and is used for cutting Taking the shears of the line needing length, the initiating terminal of line sending is located at by described shears, and described first clamp cylinder is positioned at institute Described rotary mount side is leaned in the front stating shears, and the rear that described second clamp cylinder is located at described shears is leaned on Initiating terminal side, described first clamp cylinder, described second clamp cylinder and described shears are same with described metallic channel It is on a straight line.

Described loading and unloading assembly includes the feeding platform for placing magnet ring, for collecting the blanking groove of finished product, described Feeding platform and described blanking groove are respectively arranged on described trimming wire clipping component both sides, and described feeding groove is provided with accommodating magnetic The storage tank of ring.

Described mechanical hand includes for preventing in described bearded needle hook line process relevant with the line of described manipulator clamping The the first clamp position disturbed and the second clamp position, the folder between described first clamp position and the second clamp position Angle is between 90 °-180 °.

Described bracing wire axle includes that pull bar and torque arm, described pull bar have been provided with the annular groove of stretching and drawing effect.

Described cycloid axle includes fork and swing arm, and the pendulum angle of described fork is between 0-270 °.

Described bearded needle is driven by cam mechanism and moves up and down.

Described mechanical hand is XYZS type four axis robot, there are three displacement freedom and one rotate from by Degree.

The beneficial effect that this utility model is compared with the prior art includes: for small-sized magnet rings (such as magnet ring external diameter ≤ 20mm, internal diameter >=4.5mm) threading, small-sized magnet rings can be fixed and rotates by rotary mount, Can be facilitated thick copper lines through magnet ring by bearded needle, the shortcoming overcoming thick copper lines pliability difference, by bracing wire axle Copper cash all can be pulled through magnet ring, it is ensured that being smoothed out of cycloid, can be by the copper through magnet ring by cycloid axle Line is rocked to top from the lower section of magnet ring, can be facilitated clamping and the loading and unloading of product of copper cash by mechanical hand.

In preferred version, described rotary mount includes base plate, has been used for clamping action and has been located on described base plate First synchronize wheel and second synchronize wheel, be used for rotate and be coated and fixed act on described first Tong Bu take turns and institute State the second synchronization and take turns the Timing Belt being meshed, and be used for guiding described first synchronization wheel and described second synchronization wheel First guide groove being located on described base plate of folding and the second guide groove, be suitable for and use Timing Belt to drive magnet ring to rotate, It is applicable to the spacing of small-sized magnet rings and rotates, simple in construction, easy to control.

Line pressing component can facilitate the copper cash by cycloid axle is laid out to push down, to position copper cash, it is simple to bearded needle is the most accurate Really being caught on by copper cash, trimming wire clipping component the most arbitrarily swings during can ensure that copper cash line sending, also simultaneously Can cut off the copper cash length of needs, loading and unloading assembly can ensure sending in time and exporting of material, and mechanical hand can To ensure that the line hooked in line process with described manipulator clamping at described bearded needle disturbs mutually, simultaneously can be by feeding platform Copper ring deliver on rotary mount and will unload around the product made on rotary mount.

To sum up, this utility model for small-sized magnet rings (magnet ring external diameter≤20mm, internal diameter >=4.5mm) and The coiling of thick copper lines (copper wire diameter >=0.5mm, or 0.5≤copper wire diameter≤1mm) achieves automatization Operation, substantially increases production efficiency, meets the requirement of speed, precision and stability.

Accompanying drawing explanation

Fig. 1 is the partial structurtes schematic diagram of this utility model detailed description of the invention one.

Fig. 2 is the partial structurtes schematic diagram rotating adjustment part of this utility model detailed description of the invention one.

Fig. 3 is the winding state figure one of this utility model detailed description of the invention one.

Fig. 4 is the winding state figure two of this utility model detailed description of the invention one.

Fig. 5 is the winding state figure three of this utility model detailed description of the invention one.

Fig. 6 is the winding state figure four of this utility model detailed description of the invention one.

Fig. 7 is the winding state figure five of this utility model detailed description of the invention one.

1-bracing wire axle, 2-bearded needle, 3-cycloid axle, 4-rotary mount, 5-loading and unloading assembly, 6-trimming clamp group Part, 7-line pressing component, 8-mechanical hand, 9-copper cash, 10-magnet ring；

11-torque arm, 12-annular groove, 13-pull bar；

31-swing arm, 32-fork；

41-first synchronizes wheel, and 42-second synchronizes wheel, 43-Timing Belt, 44-the second guide groove.

51-feeding platform, 52-storage tank, 53-blanking groove；

61-the first clamp cylinder, 62-shears, 63-the second clamp cylinder；

71-the first pressing plate, 72-the second pressing plate, 73-metallic channel, 74-line ball cylinder.

Detailed description of the invention

Below in conjunction with detailed description of the invention and compare accompanying drawing this utility model is described in further detail.Should be strong Adjust, that the description below is merely exemplary rather than in order to limit the scope of the present invention and application thereof.

With reference to figure 1 below-7, the embodiment of non-limiting and nonexcludability, the most identical accompanying drawing will be described Labelling represents identical parts, unless stated otherwise.

Embodiment one:

The present embodiment proposes a kind of small-sized magnet rings threading device, as shown in Figure 1-2, including frame be arranged on institute Stating the rotary mount 4 in frame, for the bearded needle 2 of threading, and described bearded needle 2 is driven by cam mechanism Moving up and down, the bracing wire axle 1 of the line pull-out for being crossed by described bearded needle 2 hook, described bracing wire axle 1 includes pull bar 11 and torque arm 13, described pull bar 11 has been provided with the annular groove 12 of stretching and drawing effect, for by described bracing wire The cycloid axle 3 of the line upset of axle 1 pull-out, described cycloid axle 3 includes fork 32 and swing arm 31, described fork 32 full swing angle be 270 °, and for clamp the clamping direction of line and switch line and up and down The mechanical hand 8 of material；Described bearded needle 2 and the same lower section being located at described rotary mount 4 of described bracing wire axle 1, institute Stating cycloid axle 3 to be located in described frame and be positioned at described rotary mount 4 side, frame is located at by described mechanical hand 8 Top.

More specifically, described rotary mount 4 includes base plate, has been used for clamping action and has been located at described base plate The first synchronization wheel 41 and second synchronize wheel 42, be used for rotates and is coated and fixed act on same with described first Step wheel 41 and described second synchronizes the Timing Belt 43 that wheel 42 is meshed, and is used for guiding described first and synchronizes wheel 41 With the described second the first guide groove (not shown) and second being located on described base plate synchronizing wheel 42 foldings Guide groove 44, described first synchronization wheel 41 and described first guide groove (not shown) tabling, described second Synchronize wheel 42 and described second guide groove 44 tabling.

Described Timing Belt 43 drives through motor and rotates, and Tong Bus with first that Timing Belt 43 is meshed takes turns 41 and the Two synchronize wheel 42 is clamped in centre by magnet ring 10, and first synchronizes wheel 41 and the second synchronization synchronizing between wheel 42 It is outside that band 43 is wrapped in magnet ring 10, and the first synchronization wheel 41 and the second synchronization wheel about 42 are respectively provided with wheel rim, logical Cross the first synchronization wheel 41 and magnet ring 10 is clamped by the second upper lower rim synchronizing wheel 42, the rotation of Timing Belt 43 Turn and drive further magnet ring 10 to rotate, first synchronize wheel 41 and second synchronize wheel 42 can be along the first guide groove (figure Not shown in) and the second guide groove 44 to both sides folding, can loading and unloading when opening.

Described rotary mount 4 is provided with line pressing component 7, and described line pressing component 7 includes played the role of positioning One pressing plate 71 and the second pressing plate 72, for driving the line ball cylinder of described first pressing plate 71 motion line ball, institute Stating the first pressing plate 71 to be located on described line ball cylinder 74, described second pressing plate 72 is located at described second and is synchronized wheel On 42, between described first pressing plate 71 and described second pressing plate 72, form the metallic channel 73 for spacing guiding.

When copper cash 9 is rocked to upper end from magnet ring 10 lower end by cycloid axle 3, line ball cylinder 74 drives described One pressing plate 71 moves and is pressed in metallic channel 73 by copper cash 9, and fixing copper cash 9, is that copper cash 9 is on magnet ring 10 Side keeps certain direction, in case bearded needle 2 again by copper cash 9 from upper hook to lower section.

The present embodiment also includes that the trimming wire clipping component 6 for trimming clamp, described trimming wire clipping component 6 include For the first clamp cylinder 61 and the second clamp cylinder 63 of clamp, and need the cutting of line of length for clip Cutter 62, described shears 62 is located at the initiating terminal of line sending, and described first clamp cylinder 61 is positioned at described shears 62 Front by described rotary mount 4 side, described second clamp cylinder 63 is located at the rear of described shears 62 By initiating terminal side, described first clamp cylinder 61, described second clamp cylinder 63 and described shears 62 with Described metallic channel 73 is in together on a straight line.

Described first clamp cylinder 61 and described first clamp cylinder 61 are used for clamping described copper cash 9 and prevent copper cash 9 swing during line sending, and described shears 62 is used for magnet ring 10 bronze medal for the copper cash 9 of clip certain length Line 9 coiling.

The present embodiment also include the loading and unloading assembly 5 for feeding blanking, described loading and unloading assembly 5 include for Place the feeding platform 51 of magnet ring 10, for collecting the blanking groove 53 of finished product, described feeding platform 51 and described under Hopper 53 is respectively arranged on described trimming wire clipping component 6 both sides, and described feeding groove is provided with the appearance of accommodating magnet ring 10 Put groove 52, there is on feeding groove described in the present embodiment multiple storage tank 52, multiple magnet ring 10 can be placed.

Described mechanical hand 8 includes the line clamped in line process for preventing described bearded needle 2 from hooking with described mechanical hand 8 The the first clamp position disturbed mutually and the second clamp position, between described first clamp position and the second clamp position Angle be 180 °.

Described bearded needle includes shank and hooks pawl, and described hook pawl is located on described shank,

When above copper cash 9 delivers to magnet ring 10, mechanical hand 8 clamps one end of copper cash 9, and is moved by copper cash 9 Moving the first clamp position to magnet ring 10 side, in order to avoid interferenceing with cycloid axle 3, magnet ring 10 continues around subsequently Line and rotation, when mechanical hand 8 clamps this one end pendulum angle of copper cash 9 more than or equal to 180 °, mechanical hand The copper cash 9 of this one end of 8 clamping copper cash 9 starts to be no longer abut against in the hole of magnet ring 10 on magnet ring 10 inwall, Being allowed to interference with the bearded needle 2 through magnet ring 10, hinder the hook line of bearded needle 2, now, mechanical hand 8 rotates 180 ° move to the second clamp position, change the clamping direction of copper cash 9, so that copper cash 9 can be adjacent to and magnet ring 10 inwalls, make bearded needle 2 normally to work.

Described mechanical hand 8 is XYZS type four axis robot 8, there are three displacement freedom and one rotate from By spending, to complete feeding, blanking, the various actions in switching clamping direction.

During work, as shown in fig. 3 to 7, this utility model uses technical scheme to be to be taken magnet ring by four axis robot 8 10, upper copper cash 9 and lower product, is specially and places multiple magnet ring 10 to be processed, machine on feeding platform 51 Tool hands 8 takes magnet ring 10 from feeding platform 51, now first synchronizes wheel 41 and the second synchronization wheel 42 along the first guide groove (not shown) and the second guide groove 44 are opened to both sides, and it is pre-that magnet ring 10 is placed on base plate by mechanical hand 8 Location is put, and first synchronizes wheel 41 and second synchronizes wheel 42 along the first guide groove (not shown) and the second guide groove 44 Guan Bis, are wound on the first synchronization wheel 41 and second and synchronize the process in Guan Bi of the Timing Belt 43 in the middle of wheel 42 Middle being wrapped up by magnet ring 10, last first synchronizes wheel 41 and second synchronizes lower rim and Timing Belt 43 on wheel 42 Being clamped by magnet ring 10 together, motor drives Timing Belt 43 to rotate, and to drive magnet ring 10 to rotate, works as copper cash 9 when delivering to above magnet ring 10, and mechanical hand 8 clamps one end of copper cash 9, and moves copper cash 9 to magnet ring 10 First clamp position of side, in order to avoid interferenceing with cycloid axle 3.

After first clamp cylinder 61 and the second clamp cylinder 63 clamp, shears 62 clip needs the copper cash of length 9, bearded needle 2 is through being gone out by copper cash 9 hook in the middle of the magnet ring 10, and now cycloid axle 3 swings copper cash 9 and opens, and draws Remainder copper cash 9 is completely pulled out by bobbin 1, and cycloid axle 3 continues to swing copper cash 9, and line ball cylinder 74 closes, When copper cash 9 is put in metallic channel 73, rotary mount 4 rotates magnet ring 10, and then bearded needle 2 stretches out and again will Copper cash 9 pulls out, when mechanical hand 8 clamps this one end pendulum angle of copper cash 9 more than or equal to 180 °, and machinery Hands 8 clamps the copper cash 9 of this one end of copper cash 9 to start to be no longer abut against in the hole of magnet ring 10 in magnet ring 10 inwall On, it is allowed to interference with the bearded needle 2 through magnet ring 10, hinders the hook line of bearded needle 2, now, mechanical hand 8 Rotate 180 ° and move to the second clamp position, change the clamping direction of copper cash 9, with allow copper cash 9 can be adjacent to Magnet ring 10 inwall, makes bearded needle 2 normally to work, and is wrapped on magnet ring 10 by copper cash 9 with this palikinesia, After completing a product, product is put into blanking groove 53 by mechanical hand 8 action, then captures magnet ring 10 and continues raw Produce.

Previous embodiment what is called small-sized magnet rings, refers to magnet ring external diameter≤20mm, internal diameter >=4.5mm；So-called thick Copper cash refers to copper wire diameter >=0.5mm, or 0.5≤copper wire diameter≤1mm.

It would be recognized by those skilled in the art that it is possible that above description is made numerous accommodation, so embodiment It is intended merely to describe one or more particular implementation with accompanying drawing.

Being counted as example embodiment of the present utility model although having been described above and describing, those skilled in the art will It will be appreciated that it can be variously modified and replaces, without departing from spirit of the present utility model.It addition, Many amendment particular case to be fitted to religious doctrine of the present utility model, without departing from being described herein can be made This utility model central concept.So, this utility model is not only restricted to specific embodiment disclosed here, but This utility model may also include all embodiments and the equivalent thereof belonging to this utility model scope.

Claims (10)

1. a small-sized magnet rings threading device, for small-sized magnet rings is carried out coiling, it is characterized in that: include frame and the rotary mount being arranged in described frame, bearded needle, bracing wire axle, cycloid axle, and for clamping, commutating and the mechanical hand of loading and unloading, for the trimming wire clipping component of trimming clamp, for the loading and unloading assembly of feeding blanking；Described bearded needle and the same lower section being located at described rotary mount of described bracing wire axle, described cycloid is located in described frame and is positioned at described rotary mount side, and the hold assembly of described mechanical hand is in above the side of described rotary mount.

2. small-sized magnet rings threading device as claimed in claim 1, it is characterized in that: described rotary mount includes base plate, it is located on described base plate the first synchronization wheel and the second synchronization wheel playing clamping action, and synchronizing, with described first Tong Bu wheel and described second, the Timing Belt that wheel is meshed, described Timing Belt is additionally operable to cladding and rotates described small-sized magnet rings；Described base plate is provided with the first guide groove and the second guide groove synchronizing wheel folding for guiding described first synchronization wheel and described second, and described first synchronization wheel moves back and forth along described first guide groove, and described second synchronizes wheel along described second guide groove reciprocating motion.

3. small-sized magnet rings threading device as claimed in claim 2, it is characterized in that: described rotary mount is provided with line pressing component, described line pressing component includes the first pressing plate and the second pressing plate played the role of positioning, for driving the line ball cylinder of described first presser motion line ball, described first pressing plate is located on described line ball cylinder, described second pressing plate is located at described second and is synchronized on wheel, forms the metallic channel for spacing guiding between described first pressing plate and described second pressing plate.

4. small-sized magnet rings threading device as claimed in claim 3, it is characterized in that: described trimming wire clipping component includes the first clamp cylinder for clamp and the second clamp cylinder, shears with the line needing length for clip, the initiating terminal of line sending is located at by described shears, described first clamp cylinder is positioned at the front of described shears by described rotary mount side, described second clamp cylinder is located at the rear of described shears and is in together on a straight line by initiating terminal side, described first clamp cylinder, described second clamp cylinder and described shears and described metallic channel.

5. small-sized magnet rings threading device as claimed in claim 1, it is characterized in that: described loading and unloading assembly includes the feeding platform for placing magnet ring, for collecting the blanking groove of finished product, described feeding platform and described blanking groove are respectively arranged on described trimming wire clipping component both sides, and described feeding groove is provided with the storage tank of accommodating magnet ring.

6. small-sized magnet rings threading device as claimed in claim 1, it is characterized in that: described mechanical hand includes that the angle between described first clamp position and the second clamp position is between 90 °-180 ° for prevent described bearded needle from hooking in line process the first clamp position and the second clamp position that the line with described manipulator clamping disturbs mutually.

7. small-sized magnet rings threading device as claimed in claim 1, it is characterised in that: described bracing wire axle includes that pull bar and torque arm, described pull bar have been provided with the annular groove of stretching and drawing effect.

8. small-sized magnet rings threading device as claimed in claim 1, it is characterised in that: described cycloid axle includes fork and swing arm, and the pendulum angle of described fork is between 0-270 °.

9. small-sized magnet rings threading device as claimed in claim 1, it is characterised in that: described bearded needle is driven by cam mechanism and moves up and down.

10. small-sized magnet rings threading device as claimed in claim 6, it is characterised in that: described mechanical hand is XYZS type four axis robot, has three displacement freedom and a rotary freedom.