CN205503418U - Diaphragm compressor suitable for exhaust steam is retrieved - Google Patents

Diaphragm compressor suitable for exhaust steam is retrieved Download PDF

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Publication number
CN205503418U
CN205503418U CN201620079907.6U CN201620079907U CN205503418U CN 205503418 U CN205503418 U CN 205503418U CN 201620079907 U CN201620079907 U CN 201620079907U CN 205503418 U CN205503418 U CN 205503418U
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CN
China
Prior art keywords
cylinder
power
compression
compression cylinder
power cylinder
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Expired - Fee Related
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CN201620079907.6U
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Chinese (zh)
Inventor
黄津鹄
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Beijing Tiangao Diaphragm Compressor Co Ltd
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Beijing Tiangao Diaphragm Compressor Co Ltd
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Priority to CN201620079907.6U priority Critical patent/CN205503418U/en
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Publication of CN205503418U publication Critical patent/CN205503418U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model relates to a diaphragm compressor suitable for exhaust steam is retrieved, characterized by: including compression cylinder and power cylinder, the compression cylinder passes through oil pipeline to be connected with the power cylinder, constitutes the split type diaphragm compressor who has the gradient difference in temperature. Beneficial effect: compared with the prior art, the utility model discloses compressed gas has high leakproofness, high -purity, low discharge, presses scaling's characteristics greatly, has realized the cycle recycle of the energy, and the exhaust steam is retrieved, has greatly reduced thermal energy consumption, and its rate of recovery of initial estimate can reach more than 90%, and this machine construction is compact, and small, area is few, and light in weight is fit for medium and minor enterprise, so diaphragm compressor and system are retrieved to the country, to the society, all have the significance to following environmental protection to the development exhaust steam.

Description

It is applicable to the diaphragm type compressor that exhaust steam reclaims
Technical field
This utility model belongs to compressor, particularly relates to a kind of barrier film pressure being applicable to exhaust steam recovery Contracting machine.
Background technology
Existing a large amount of industry factories at present of China use exhaust steam heating technique (building materials and chemical industry etc.), But exhaust steam is directly discharged to the Nature from factory floor, pollutes environment, cause again the wave of the energy Take.Common diaphragm compressor only has compression cylinder, direct compressed steam, oil pressure temperature can be made too high, lead Cause machine cannot normally work.Diaphragm type compressor is mainly by motor, base, crankcase, crankshaft-link rod Motion, part of cylinder block, oil gas pipeline, electric-control system and some adnexaes composition.Exist by barrier film The reciprocating reciprocating compressor compressed and carry gas in cylinder.Barrier film is peripherally limited by two Board clamping also forms cylinder, metallic membrane by mechanically or hydraulically drive in cylinder move back and forth, thus Realize the compression to gas and conveying.Use rubber or plastic diaphragm and by mechanically operated compression Machine, be only applicable to capacity be several cubic metres per hour with the occasion that pressure at expulsion is about 1.2 MPas. Common diaphragm compressor is only applicable under room temperature state work, the most uncomfortable for reclaiming high temperature exhaust steam With.
Utility model content
The purpose of this utility model is to overcome the deficiency of above-mentioned technology, and provides one to be applicable to useless steaming The diaphragm type compressor that vapour reclaims, can release exhaust steam from a container, and pressure-increasing unit is to another One container, is intercepted heat in compression cylinder by pipeline, and power cylinder is by the fluid in the middle of two cylinders Kinetic energy can be passed to compression cylinder, it is achieved thereby that exhaust steam compression conveying function;And there is high sealing The feature that the gas purity of performance and compression is high.
This utility model for achieving the above object, by the following technical solutions: one is applicable to exhaust steam The diaphragm type compressor reclaimed, is characterized in that: include compression cylinder and power cylinder, and described compression cylinder is by defeated Oil-piping is connected with power cylinder, constitutes the split type diaphragm type compressor with the gradient temperature difference.
Described compression cylinder include diaphragm in the middle of compression cylinder cylinder body, compression cylinder oil latallae, compression cylinder, Compression cylinder gas latallae and compression cylinder cylinder cap, described compression cylinder cylinder body affixed with compression cylinder cylinder cap become whole Body, is equipped with compression cylinder oil latallae, compression cylinder successively between described compression cylinder cylinder body and compression cylinder cylinder cap Middle diaphragm and compression cylinder gas latallae, described compression cylinder cylinder cap is provided with air vent and air inlet;Institute State power cylinder and include diaphragm in the middle of power cylinder cylinder body, power cylinder oil latallae, power cylinder, power cylinder oil Latallae, crankshaft-link rod piston mechanism and power cylinder cylinder cap, described power cylinder cylinder cap and power cylinder cylinder body Affixed, and be fixed on casing, it is sequentially provided with power between described power cylinder cylinder cap and power cylinder cylinder body Diaphragm and power cylinder oil latallae in the middle of cylinder oil latallae, power cylinder, be provided with bent axle even in described casing Bar piston mechanism, the oilhole of described compression cylinder cylinder body is connected by the oilhole of oil pipeline with power cylinder cylinder cap Connect.
Described oil pipeline outside or inside is provided with water-cooling apparatus, makes between power cylinder and compression cylinder Form the gradient temperature difference.
Described compression cylinder works at a temperature of 150 DEG C-300 DEG C, power cylinder temperature below 120 DEG C Degree work.
Beneficial effect: compared with prior art, this utility model compressed gas has high leakproofness, height Purity, low discharge, the feature of big compression ratio, it is achieved that the cycling and reutilization of the energy, it is adaptable to 150 Exhaust steam more than DEG C reclaims, and considerably reduces thermal energy consumption, and its response rate of initial estimate can reach To more than 90%, this machine construction is compact, and volume is little, and floor space is few, lightweight, is suitable for medium and small Type enterprise, so exploitation exhaust steam reclaims diaphragm type compressor and system to country, to society, to future Environmental conservation suffers from significance.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is to use high-temperature steam recovery system flow chart of the present utility model;
Fig. 3 is the structural representation of prior art diaphragm type compressor.
In figure: 1, power cylinder oil latallae, 2, diaphragm in the middle of power cylinder, 3, power cylinder oil latallae, 4, power cylinder cylinder body, 5, power cylinder cylinder cap, 6, piston, 7, connecting rod, 8, casing, 9, compression Cylinder cylinder body, 10, compression cylinder oil latallae, 11, diaphragm in the middle of compression cylinder, 12, compression cylinder gas side form Sheet, 13, compression cylinder cylinder cap;14, oil pipeline, 15, air vent, 16, air inlet, 17, water Chiller, I, compression cylinder, II, power cylinder.
Detailed description of the invention
Detailed description of the invention of the present utility model is described in detail below in conjunction with preferred embodiment.
Refer to accompanying drawing, present embodiments provide a kind of diaphragm type compressor being applicable to exhaust steam recovery, bag Including compression cylinder I and power cylinder II, described compression cylinder is connected with power cylinder by oil pipeline 14, structure Become there is the split type diaphragm type compressor of the gradient temperature difference.Described compression cylinder includes compression cylinder cylinder body 9, pressure Diaphragm 11, compression cylinder gas latallae 12 and compression cylinder cylinder cap in the middle of contracting cylinder oil latallae 10, compression cylinder 13, described compression cylinder cylinder body is affixed with compression cylinder cylinder cap integral, described compression cylinder cylinder body and compression cylinder Diaphragm and compression cylinder gas latallae in the middle of compression cylinder oil latallae, compression cylinder it is equipped with successively between cylinder cap, Described compression cylinder cylinder cap is provided with air vent 15 and air inlet 16;Described power cylinder includes power cylinder cylinder In the middle of body 4, power cylinder oil latallae 1, power cylinder, diaphragm 2, power cylinder oil latallae 3, bent axle are even Bar piston mechanism and power cylinder cylinder cap 5, described power cylinder cylinder cap is affixed with power cylinder cylinder body and affixed On casing 8, be sequentially provided with between described power cylinder cylinder cap and power cylinder cylinder body power cylinder oil latallae, In the middle of power cylinder, diaphragm and power cylinder oil latallae, be provided with in described casing and include piston 6 and connecting rod 7 Crankshaft-link rod piston mechanism, the oilhole of described compression cylinder cylinder body is by oil pipeline and power cylinder cylinder cap Oilhole connects.It is provided with water-cooling apparatus 17 outside described oil pipeline, makes between power cylinder and compression cylinder Form the gradient temperature difference.Described compression cylinder works at a temperature of 150-300 DEG C, and power cylinder is at 120 DEG C Temperature below works.
Operation principle:
By motor-driven crankshaft-link rod 7 and piston 6, by reciprocating motion of the pistons, produce hydraulic oil pressure Power, propulsion power cylinder oil latallae moves to opposite side oil latallae, produces kinetic energy by power cylinder and promotes Compression cylinder oil latallae moves to compression cylinder gas latallae, thus compressed gas, gas is discharged.Dynamic It is connected with the oil pipeline of chiller by one between power cylinder and compression cylinder, by this section of tubing Heat is intercepted in compression cylinder, and power cylinder passes to compression cylinder by the fluid of pipeline kinetic energy, thus Achieve exhaust steam compression conveying function.The split type compression cylinder of this utility model design and power cylinder, Mainly solve thermal resistance partition problem and compression cylinder permits liquid problem.Traditional Structure of Piston Compressor is never With the presence of liquid in permission cylinder, if liquid hit phenomenon will occur with the presence of liquid, piston is smashed.Useless The compression cylinder of the diaphragm type compressor of Steam Recovery is in relatively-high temperature 150 300 DEG C work, is mainly responsible for Compression conveying exhaust steam, power cylinder is in relatively low temperature less than 120 DEG C work, is mainly responsible for generation The kinetic energy of compression cylinder.Vapor (steam) temperature owing to reclaiming is too high, causes oil temperature to raise so that film strength Reducing, piston will be unable to normally work.Therefore must assure that in power cylinder, the temperature of piston element can not Higher than 120 DEG C, connected by one section of oil pipeline between power cylinder and compression cylinder, the oil of oil pipeline It is to close, serves the effect of heat rejection, one water cooling dress is set in oil-piping outside or inside Putting, make to define between power cylinder and piston cylinder thermograde, power cylinder is produced kinetic energy and is passed by hydraulic pressure Give oil pipeline, after cooling, then be sent to compression cylinder, membrane ruggedness can be ensured, it is achieved Compressed gas continuously.
Refer to accompanying drawing 2, exhaust steam is carried out scene parameter (pressure, temperature, yield) gather, Analyze certain unit exhaust steam parameter index, design the exhaust steam diaphragm type compressor and recovery pipe being suitable for System.This utility model exhaust steam diaphragm type compressor is capable of the spy of high-purity, high sealing to gas Point.Diaphragm type compressor has ad hoc diaphragm, and i.e. middle diaphragm is by gas side film and oil side film Separating, the function of cylinder is to be completed by a film chamber, and owing to film chamber need not lubrication, sealing is very Good, gas not with any lubricant contact, compress the gas clarity high.
The diaphragm type compressor that exhaust steam reclaims, can release exhaust steam (compression cylinder from container 1 Work at a temperature of 150-300 DEG C), in pressure-increasing unit to another container 2, by pipeline heat Amount intercepts in compression cylinder, and kinetic energy can be passed to compression cylinder by the fluid in the middle of two cylinders by power cylinder (power cylinder is to work under relatively low temperature (120 DEG C)), promotes diaphragm with pressure oil liquid, Diaphragm opposite side compressed gas.It is achieved thereby that exhaust steam compression conveying function.And prior art is general Logical diaphragm type compressor only has compression cylinder, therefore can only work under relatively low temperature (120 DEG C), inapplicable Recovery in high-temperature steam.
Above-mentioned with reference to embodiment to this kind of be applicable to exhaust steam reclaim diaphragm type compressor carry out detailed Thin describe, be illustrative rather than determinate, can according to restriction scope to list several real Execute example, therefore without departing from changing and modifications under this utility model general plotting, this practicality should be belonged to new Within the protection domain of type.

Claims (4)

1. be applicable to exhaust steam reclaim a diaphragm type compressor, it is characterized in that: include compression cylinder and Power cylinder, described compression cylinder is connected with power cylinder by oil pipeline, constitutes and has dividing of the gradient temperature difference Body formula diaphragm type compressor.
The diaphragm type compressor being applicable to exhaust steam recovery the most according to claim 1, its feature It is: described compression cylinder includes diaphragm, pressure in the middle of compression cylinder cylinder body, compression cylinder oil latallae, compression cylinder Contracting cylinder gas latallae and compression cylinder cylinder cap, described compression cylinder cylinder body is affixed with compression cylinder cylinder cap integral, It is equipped with successively between described compression cylinder cylinder body and compression cylinder cylinder cap in the middle of compression cylinder oil latallae, compression cylinder Diaphragm and compression cylinder gas latallae, described compression cylinder cylinder cap is provided with air vent and air inlet;Described dynamic Power cylinder includes diaphragm, power cylinder oil side form in the middle of power cylinder cylinder body, power cylinder oil latallae, power cylinder Sheet, crankshaft-link rod piston mechanism and power cylinder cylinder cap, described power cylinder cylinder cap is affixed with power cylinder cylinder body, And be fixed on casing, it is sequentially provided with power cylinder oil side between described power cylinder cylinder cap and power cylinder cylinder body In the middle of diaphragm, power cylinder, diaphragm and power cylinder oil latallae, be provided with crankshaft-link rod piston in described casing Mechanism, the oilhole of described compression cylinder cylinder body is connected with the oilhole of power cylinder cylinder cap by oil pipeline.
The diaphragm type compressor being applicable to exhaust steam recovery the most according to claim 2, its feature It is: described oil pipeline outside or inside is provided with water-cooling apparatus, makes shape between power cylinder and compression cylinder Become the gradient temperature difference.
The diaphragm type compressor being applicable to exhaust steam recovery the most according to claim 1 and 2, its Feature is: the temperature work at 150 DEG C-300 DEG C of the described compression cylinder, power cylinder is below 120 DEG C Temperature works.
CN201620079907.6U 2016-01-27 2016-01-27 Diaphragm compressor suitable for exhaust steam is retrieved Expired - Fee Related CN205503418U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620079907.6U CN205503418U (en) 2016-01-27 2016-01-27 Diaphragm compressor suitable for exhaust steam is retrieved

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201620079907.6U CN205503418U (en) 2016-01-27 2016-01-27 Diaphragm compressor suitable for exhaust steam is retrieved

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CN205503418U true CN205503418U (en) 2016-08-24

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105604922A (en) * 2016-01-27 2016-05-25 北京天高隔膜压缩机有限公司 Diaphragm compressor suitable for recycling waste steam

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105604922A (en) * 2016-01-27 2016-05-25 北京天高隔膜压缩机有限公司 Diaphragm compressor suitable for recycling waste steam

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160824

Termination date: 20170127

CF01 Termination of patent right due to non-payment of annual fee